Fabrication and properties of Cf/(Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)C-SiC high-entropy ceramic matrix composites via precursor infiltration and pyrolysis

In this work, C_f/(Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)C-SiC high-entropy ceramic matrix composites were reported for the first time. Based on the systematic study of the pyrolysis and solid-solution mechanisms of (Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)C precursor by Fourier transform infrared spectroscopy, TG-MS and XRD, C_f/(Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)C-SiC with uniform phase and element distribution were successfully fabricated by precursor infiltration and pyrolysis. The as-fabricated composites have a density and open porosity of 2.40 g/cm³ and 13.32 vol% respectively, with outstanding bending strength (322 MPa) and fracture toughness (8.24 MPa m^1/2). The C_f/(Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)C-SiC composites also present excellent ablation resistant property at a heat flux density of 5 MW/m², with linear and mass recession rates of 2.89 μm/s and 2.60 mg/s respectively. The excellent combinations of mechanical and ablation resistant properties make the C_f/(Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)C-SiC composites a new generation of reliable ultra-high temperature materials.     

(Hf0.2Zr0.2Ta0.2Nb0.2Ti0.2)C high‐entropy ceramics with low thermal conductivity

A novel high‐entropy carbide ceramic, (Hf_0.2Zr_0.2Ta_0.2Nb_0.2Ti_0.2)C, with a single‐phase rock salt structure, was synthesized by spark plasma sintering. X‐ray diffraction confirmed the formation of a single‐phase rock salt structure at 26‐1140°C in Argon atmosphere, in which the 5 metal elements may share a cation position while the C element occupies the anion position. (Hf_0.2Zr_0.2Ta_0.2Nb_0.2Ti_0.2)C exhibits a much lower thermal diffusivity and conductivity than the binary carbides HfC, ZrC, TaC, and TiC, which may result from the significant phonon scattering at its distorted anion sublattice. (Hf_0.2Zr_0.2Ta_0.2Nb_0.2Ti_0.2)C inherits the high elastic modulus and hardness of the binary carbide ceramics.     

First-principles prediction,fabrication and characterization of (Hf0.2Nb0.2Ta0.2Ti0.2Zr0.2)B2 high-entropy borides

The microstructure and mechanical properties of (Hf_0.2Nb_0.2Ta_0.2Ti_0.2Zr_0.2)B₂ high-entropy boride (HEB) were first predicted by first-principles calculations combined with virtual crystal approximation (VCA). The results verified the suitability of VCA scheme in HEB studying. Besides, single-phase (Hf_0.2Nb_0.2Ta_0.2Ti_0.2Zr_0.2)B₂ ceramics were successfully fabricated using boro/carbothermal reduction (BCTR) method and subsequent spark plasma sintering (SPS); furthermore, the effects of different amounts of B₄C on microstructure and mechanical properties were evaluated. Due to the addition of B₄C and C, all samples formed single-phase solid solutions after SPS. When the excess amount of B₄C increased to 5 wt%, the sample with fine grains exhibited superior comprehensive properties with the hardness of 18.1 ± 1.0 GPa, flexural strength of 376 ± 25 MPa, and fracture toughness of 4.70 ± 0.27 MPa m^1/2. Nonetheless, 10 wt% excess of B₄C coarsened the grains and decreased the strength of the ceramic. Moreover, the nanohardness (34.5–36.9 GPa) and Young's modulus (519–571 GPa) values with different B₄C contents just showed a slight difference and were within ranges commonly observed in high-entropy diboride ceramics.     

Microstructures and mechanical properties of high-entropy (Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)C ceramics with the addition of SiC secondary phase

The relationships between microstructures and mechanical properties especially strength and toughness of high-entropy carbide based ceramics are reported in this article. Dense (Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)C (HEC) and its composite containing 20 vol.% SiC (HEC-20SiC) were prepared by spark plasma sintering. The addition of SiC phase enhanced the densification process, resulting in the promotion of the formation of the single-phase high-entropy carbide during sintering. The high-entropy carbide phase demonstrated a fast grain coarsening but SiC particles remarkably inhibited this phenomena. Dense HEC and HEC-20SiC ceramics sintered at 1900 °C exhibits four-point bending strength of 332 ± 24 MPa and 554 ± 73 MPa, and fracture toughness of 4.51 ± 0.61 MPa·m^1/2 and 5.24 ± 0.41 MPa·m^1/2, respectively. The main toughening mechanism is considered to be crack deflection by the SiC particles.     

Microstructures and oxidation mechanisms of (Zr0.2Hf0.2Ta0.2Nb0.2Ti0.2)B2 high-entropy ceramic

A nano dual-phase powder with great sinterability was synthesized by molten-salt assisted borothermal reductions at 1100 °C using B, ZrO₂, HfO₂, Ta₂O₅, Nb₂O₅ and TiO₂ powders as raw materials. Single-phase (Z_r0.2Hf_0.2Ta_0.2Nb_0.2Ti_0.2)B₂ high-entropy ceramic was prepared by spark plasma sintering using the as-synthesized nano dual-phase powder. Oxidation behavior of the (Zr_0.2Hf_0.2Ta_0.2Nb_0.2Ti_0.2)B₂ ceramic was investigated over the range of 30–1400 °C in air and the result indicated that the rapid oxidation of ceramic began at 1300 °C. The phenomenon could be ascribed to the rapid volatilization of B₂O₃ from oxide scale. A layered structure was formed at the cross section of (Zr_0.2Hf_0.2Ta_0.2Nb_0.2Ti_0.2)B₂ ceramic after oxidation. The relationship between partial pressures of gaseous metal oxides and oxygen partial pressures was calculated, which inferred that the formation of layered structure could be ascribed to the active oxidation of (Zr_0.2Hf_0.2Ta_0.2Nb_0.2Ti_0.2)B₂, the generation of gaseous metal oxides, their outward diffusion and further oxidation.     

Hardness and toughness improvement of SiC-based ceramics with the addition of (Hf0.2Mo0.2Ta0.2Nb0.2Ti0.2)B2

The influences of different contents ranging 0–15 wt% of high-entropy boride (HEB) (Hf_0.2Mo_0.2Ta_0.2Nb_0.2Ti_0.2)B₂ on the mechanical properties of SiC-based ceramics using Al₂O₃-Y₂O₃ sintering additives sintered by spark plasma sintering process were investigated in this study. The results showed that the introduction of 5 and 10 wt% (Hf_0.2Mo_0.2Ta_0.2Nb_0.2Ti_0.2)B₂ could facilitate the densification and the grain growth of SiC-based ceramics via the mechanism of liquid phase sintering. However, the grain growth of SiC-based ceramics was inhibited by the grain boundary pinning effect with the addition of 15 wt% (Hf_0.2Mo_0.2Ta_0.2Nb_0.2Ti_0.2)B₂. The SiC-based ceramics with 15 wt% (Hf_0.2Mo_0.2Ta_0.2Nb_0.2Ti_0.2)B₂ showed the enhanced hardness (21.9±0.7 GPa) and high toughness (4.88±0.88 MPa·m^1/2) as compared with high-entropy phase-free SiC-based ceramics, which exhibited a hardness of 16.6 GPa and toughness of 3.10 MPa·m^1/2. The enhancement in mechanical properties was attributed to the addition of higher hardness of HEB phase, crack deflection toughening mechanism, and presence of residual stress due to the mismatch of coefficient of thermal expansion.     

Diffusion bonding of (Hf0.2Zr0.2Ti0.2Ta0.2Nb0.2)C high-entropy ceramic with metallic Ni foil

To prepare large-sized and complex-shaped components, the feasibility of direct diffusion bonding of (Hf_0.2Zr_0.2Ti_0.2Ta_0.2Nb_0.2)C high-entropy ceramic (HEC) and its diffusion bonding with a metallic Ni foil was investigated, and the interfacial microstructure and mechanical properties of HEC/HEC and HEC/Ni/HEC joints were analyzed. For the direct diffusion bonding, reliable joints with a shear strength of 146 MPa could be achieved when the bonding temperature reached 1500 °C under a pressure of 30 MPa. By introducing a metallic Ni foil as the interlayer, the HEC was successfully bonded at the diffusion temperatures from 1150 °C to 1250 °C under 10 MPa through the formation of Ti₂Ni compound phase. Meanwhile, the HEC(Ni) phase formed by the diffusion of Ni into HEC and Ni(s, s) bulks precipitated in the bonding transition zone. The maximum joint shear strength of 151 MPa was obtained by optimizing the Ni-foil thickness, bonding temperature, and holding time.     

First-principles study,fabrication, and characterization of (Hf0.2Zr0.2Ta0.2Nb0.2Ti0.2)C high-entropy ceramic

The formation possibility of (Hf_0.2Zr_0.2Ta_0.2Nb_0.2Ti_0.2)C high-entropy ceramic (HHC-1) was first analyzed by the first-principles calculations, and then, it was successfully fabricated by hot-pressing sintering technique at 2073 K under a pressure of 30 MPa. The first-principles calculation results showed that the mixing enthalpy and mixing entropy of HHC-1 were −0.869 ± 0.290 kJ/mol and 0.805R, respectively. The experimental results showed that the as-prepared HHC-1 not only had an interesting single rock-salt crystal structure of metal carbides but also possessed high compositional uniformity from nanoscale to microscale. By taking advantage of these unique features, it exhibited extremely high nanohardness of 40.6 ± 0.6 GPa and elastic modulus in the range from 514 ± 10 to 522 ± 10 GPa and relatively high electrical resistivity of 91 ± 1.3 μΩ·cm, which could be due to the presence of solid solution effects.     

Low temperature fabrication of Cf/BNi/(Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)C-SiCm high entropy ceramic matrix composite by slurry coating and laminating combined with precursor infiltration and pyrolysis

In this study, the low temperature fabrication of a C_f/BN_i/(Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)C-SiC_m high entropy ceramic (HEC) ceramic matrix composite (CMC) was achieved through slurry coating and laminating (SCL) combined with precursor infiltration and pyrolysis (PIP). Firstly, the (Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)C HEC powder was synthesized by pressureless sintering and ball milling. Then, a C_f/BN_i/HEC_m CMC preform was obtained by the SCL process. At last, the composite was densified by PIP of SiC at 1200 °C and a C_f/BN_i/HEC-SiC_m CMC was the final result. The density and open porosity of the HEC-CMC were 2.7 g/cm³ and 10%, respectively. The composite had a relatively high flexural strength (269 ± 25 MPa) and flexural modulus (53.3 ± 7.9 GPa). Fiber degradation was scarcely detected and fiber pullout was clearly observed. Most importantly, the fabrication method is simple and the fabrication temperature is rather low. This study opens a new insight for high entropy ceramic matrix composites fabrication.     

Effect of carbon content on the microstructure and mechanical properties of high-entropy (Ti0.2Zr0.2Nb0.2Ta0.2Mo0.2)Cx ceramics

High-entropy (Ti_0.2Zr_0.2Nb_0.2Ta_0.2Mo_0.2)C_x ceramics, with different carbon contents (x=0.55?1), were prepared by spark plasma sintering using powders synthesized via a carbothermal reduction approach. Single-phase, high-entropy (Ti_0.2Zr_0.2Nb_0.2Ta_0.2Mo_0.2)C_x ceramics could be obtained when using a carbon content of x=0.70?0.85. Combined ZrO₂ and Mo-rich carbide phases, or residual graphite, existed in the ceramics due to either a carbon deficiency or excess at x=0.55 and 1, respectively. With the carbon content increased from x=0.70 to x=0.85, the grain size decreased from 4.36 ± 1.55 μm to 2.00 ± 0.91 μm, while the hardness and toughness increased from 23.72 ± 0.26 GPa and 1.69 ± 0.21 MPa·m^1/2 to 25.45 ± 0.59 GPa and 2.37 ± 0.17 MPa·m^1/2, respectively. This study showed that the microstructure and mechanical properties of high-entropy carbide ceramics could be adjusted by the carbon content. High carbon content is conducive to improving hardness and toughness, as well as reducing grain size.     

Fine-grained dual-phase high-entropy ceramics derived from boro/carbothermal reduction

In the current work, fine-grained dual-phase, high-entropy ceramics (Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)B₂-(Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)C with different phase ratios were prepared from powders synthesized via a boro/carbothermal reduction approach, by adjusting the content of B₄C and C in the precursor powders. Phase compositions, densification, microstructure, and mechanical properties were investigated and correlated. Due to the combination of pinning effect and the boro/carbothermal reduction approach, the average grain size (～0.5?1.5 μm) of the dual-phase high-entropy ceramics was roughly one order of magnitude smaller than previously reported literature. The dual-phase high-entropy ceramics had residual porosity ranging from 0.3 to 3.2 % upon sintering by SPS and the material with about 18 vol% boride phase exhibited the highest Vickers hardness (24.2±0.3 GPa) and fracture toughness (3.19±0.24 MPam^1/2).     

Thermophysical and mechanical properties of novel high-entropy metal nitride-carbides

In this work, a novel (Hf_0.2Zr_0.2Ta_0.2Nb_0.2Ti_0.2)(N_0.5C_0.5) high-entropy nitride-carbide (HENC-1) with multi-cationic and -anionic sublattice structure was reported and their thermophysical and mechanical properties were studied for the first time. The results of the first-principles calculations showed that HENC-1 had the highest mixing entropy of 1.151R, which resulted in the lowest Gibbs free energy above 600 K among HENC-1, (Hf_0.2Zr_0.2Ta_0.2Nb_0.2Ti_0.2)N high-entropy nitrides (HEN-1), and (Hf_0.2Zr_0.2Ta_0.2Nb_0.2Ti_0.2)C high-entropy carbides (HEC-1). In this case, HENC-1 samples were successfully fabricated by hot-pressing sintering technique at the lowest temperature (1773 K) among HENC-1, HEN-1 and HEC-1 samples. The as-fabricated HENC-1 samples showed a single rock-salt structure of metal nitride-carbides and high compositional uniformity. Meanwhile, they exhibited high microhardness of 19.5 ± 0.3 GPa at an applied load of 9.8 N and nanohardness of 33.4 ± 0.5 GPa and simultaneously possessed a high bulk modulus of 258 GPa, Young's modulus of 429 GPa, shear modulus of 176 GPa, and elastic modulus of 572 ± 7 GPa. Their hardness and modulus are the highest among HENC-1, HEN-1 and HEC-1 samples, which could be attributed to the presence of mass disorder and lattice distortion from the multi-anionic sublattice structure and small grain in HENC-1 samples. In addition, the thermal conductivity of HENC-1 samples was significantly lower than the average value from the “rule of mixture” between HEC-1 and HEN-1 samples in the range of 300-800 K, which was due to the presence of lattice distortion from the multi-anionic sublattice structure in HENC-1 samples.     

Effects of (Ta0.2W0.2Nb0.2Mo0.2V0.2)C high-entropy carbide content on the microstructure and properties of Ti(C0.7N0.3)-based cermet

Using pre-synthesized high-entropy (Ta_0.2W_0.2Nb_0.2Mo_0.2V_0.2)C carbide as the reinforcing phase, Ti(C_0.7N_0.3)-based cermets were prepared by pressureless sintering at 1600 °C. The results revealed that due to the solid solution reaction between the mono-carbide and (Ta_0.2W_0.2Nb_0.2Mo_0.2V_0.2)C, only one set of face-centered-cubic diffraction peaks in XRD was detected in the as-sintered cermets, alongside the typical core-rim structure. Compared to the Ti(C_0.7N_0.3)-based cermets without high-entropy reinforcing phase, the Vickers hardness was increased from 17.06 ± 0.09 GPa to 18.42 ± 0.33 GPa and the fracture toughness was increased from 9.21 ± 0.31 MPa m^1/2 to 12.56 ± 0.23 MPa m^1/2 by adding 10 wt% (Ta_0.2W_0.2Nb_0.2Mo_0.2V_0.2)C. The wear resistance of the cermet was enhanced significantly with increasing (Ta_0.2W_0.2Nb_0.2Mo_0.2V_0.2)C content. This work provided a potential that the high-entropy carbide can be applied as an effective reinforcing phase in the preparation of high-performance Ti(C_0.7N_0.3)-based cermets.     

The new complex high-entropy metal boron carbonitride: Microstructure and mechanical properties

In this contribution, the ternary BCN anion systems of high-entropy ceramics (HEC) are consolidated by hot-pressing sintering and the impacts of sintering temperature and the content of amorphous BCN addition on microstructural evolution and mechanical performance were evaluated. Results confirmed that high-entropy, oxide, and BN(C) phases were precipitated for (Ta_0.2Nb_0.2Zr_0.2Hf_0.2Ti_0.2)(B, C, N) ceramics after sintering at 1900°C. With the decrease of BCN addition, a new phase of MiB₂ (Mi representing the metal atoms) occurred. The Vickers hardness, bending strength, elastic modulus, and fracture toughness of the optimized bulk HECs were investigated, obtained at 24.5 ± 2.3 GPa, 522.0 ± 2.6 MPa, 478.9 ± 11.1 GPa, and 5.36 ± 0.56 MPa m^1/2, respectively.     

The effect of submicron grain size on thermal stability and mechanical properties of high-entropy carbide ceramics

(Hf_0.2Zr_0.2Ta_0.2Nb_0.2Ti_0.2)C high-entropy ceramics (HEC) with a submicron grain size of 400 to 600 nm were fabricated by spark plasma sintering using a two-step sintering process. Both X-ray and neutron diffractions confirmed the formation of single-phase with rock salt structure in the as-fabricated (Hf_0.2Zr_0.2Ta_0.2Nb_0.2Ti_0.2)C samples. The effect of submicron grain size on the thermal stability and mechanical properties of HEC was investigated. The grain growth kinetics in the fine-grained HEC was small at 1300 and 1600°C, suggesting high thermal stability that was possibly related to the compositional complexity and sluggish diffusion in HEC. Compared to the coarse-grain HEC with a grain size of 16.5 µm, the bending strength and fracture toughness of fine-grained HEC were 25% and 20% higher respectively. The improvement of mechanical properties in fine-grained HEC may be attributed to micromechanistic mechanisms such as crack deflection.     

Mechanical and thermal properties and microstructural evolution of Ta-doped Nb4AlC3

(Nb_1-xTa_x)₄AlC₃ (x = 0–0.5) ceramics were prepared by the hot press sintering method. The XRD results show that the second phase (Nb_1-xTa_x)C is formed when the Ta content increases to 25 mol%. The SEM micrographs show that (Nb_1-xTa_x)C has a core/rim structure, whose formation mechanism was also investigated. Substituting some Ta for Nb can significantly improve the mechanical properties of Nb₄AlC₃. (Nb_0.75Ta_0.25)₄AlC₃ exhibits an excellent fracture toughness of 8.3 ± 0.3 MPa m^1/2 at room temperature (RT). The highest Young's modulus (349 ± 16 GPa) and Vickers hardness (4.5 ± 0.3 GPa) at RT are exhibited by the (Nb_0.5Ta_0.5)₄AlC₃ sample, which correlate to increases of 18% and 80%, respectively, compared with those of Nb₄AlC₃. The flexural strengths of (Nb_0.5Ta_0.5)₄AlC₃ are 439 ± 18 MPa at RT and 344 ± 22 MPa at 1100 °C, which correlate to increases of 27% and 45%, respectively, compared with those of Nb₄AlC₃. The solid solution of Ta and the formation of (Nb_1-xTa_x)C are beneficial to the strengthening of Nb₄AlC₃. The coefficient of thermal expansion (CTE) increases slightly from 7.08 × 10⁻⁶ K⁻¹ for Nb₄AlC₃ to 7.24 × 10⁻⁶ K⁻¹ for (Nb_0.75Ta_0.25)₄AlC₃ at 25–1400 °C. The thermal conductivity of (Nb_0.75Ta_0.25)₄AlC₃ (28.4–29.8 W/m·K) is higher than that of Nb₄AlC₃ (18.1–21.2 W/m·K) over the whole test range (25–1000 °C). Owing to their excellent mechanical and thermal properties, Ta-doped Nb₄AlC₃ ceramics have good potential as structural materials.     

Low-temperature synthesis of high-entropy (Hf0.2Ti0.2Mo0.2Ta0.2Nb0.2)B2 powders combined with theoretical forecast of its elastic and thermal properties

A theoretical calculation combined with experiment was used to study high-entropy (Hf_0.2Ti_0.2Mo_0.2Ta_0.2Nb_0.2)B₂ (HEB-HfTiMoTaNb). The theoretical calculation suggested HEB-HfTiMoTaNb could be stable over a wide temperature range. Then, a novel solvothermal/molten salt-assisted borothermal reduction method was proposed to efficiently pre-disperse transitional metal atoms in a precursor and synthesize (Hf_0.2Ti_0.2Mo_0.2Ta_0.2Nb_0.2)B₂ nanoscale powders at 1573 K for 6 h, which is nearly 300 K lower than previous reports. The characterization results indicated that the as-synthesized nanoscale HEB-HfTiMoTaNb powder was hexagonal single-phase with homogeneous elements distribution and uniform size, and the oxygen content of the particles is 0.97 wt%. Simultaneously, the mechanical properties, anisotropic nature, and thermal properties of HEB-HfTiMoTaNb were investigated by density functional theory (DFT) calculations. The Cannikin's law was adopted to explain the improvement of comprehensive mechanical properties. In addition, a significant reduction of thermal conductivity was observed for HEB-HfTiMoTaNb and it only was 1/15 of the value of HfB₂. This work suggests a reliable technique for synthesis of nanosized HEB powders and discovery of high-entropy materials under the guidance of first-principle theory.     

Ablation behavior of high-entropy carbides ceramics (Hf0.2Zr0.2Ta0.2Nb0.2Ti0.2)C upon exposition to an oxyacetylene torch at 2000 °C

The ablation performance of a high-entropy ceramic carbide, (Hf_0.2Zr_0.2Ta_0.2Nb_0.2Ti_0.2)C, was performed by oxyacetylene ablation flame, simulating the extreme service environment at 2000 ºC. Phase and microstructure characterization at multi-length scales was carried out. During ablation, a compositionally and microstructurally complex oxidation layer formed on the ablation surface, which consisted of a combination of (Zr_xHf_1?x)₆(Nb_yTa_1?y)₂O₁₇, Ti(Nb_xTa_1?x)₂O₇, and Ti_x(Zr_aHf_bNb_cTa_1?a-b-c)_1?xO₂. Based on the microstructure information, the ablation mechanisms were proposed considering the oxidation thermodynamics and kinetics. Comparable rates of O inward diffusion and Ti outward diffusion are suggested, and a particular innermost dense layer composed of isolated (Zr_xHf_1?x)₆(Nb_yTa_1?y)₂O₁₇ grains embedded in a continuous Ti(Nb_xTa_1?x)₂O₇ matrix is considered to be beneficial for a better ablation resistance.     

Microstructure and mechanical properties of high-entropy borides derived from boro/carbothermal reduction

Starting from metal oxides, B₄C and graphite, a suite of high-entropy boride ceramics, formulated (Hf_0.2Zr_0.2Ta_0.2Nb_0.2Ti_0.2)B₂, (Hf_0.2Zr_0.2Mo_0.2Nb_0.2Ti_0.2)B₂ and (Hf_0.2Mo_0.2Ta_0.2Nb_0.2Ti_0.2)B₂ derived from boro/carbothermal reduction at 1600 °C were fabricated by spark plasma sintering at 2000 °C. It was found that the synthetic high-entropy boride crystalized in hexagonal structure and the yield of the targeting phase was calculated to be over 93.0 wt% in the sintered ceramics. Benefitting from the nearly full densification (96.3% ˜ 98.5% in relative density) and the refined microstructure, the products exhibited the relatively high Vickers hardness. The indentation fracture toughness was determined to be comparable with the single transition metal-diboride ceramics. It should be noted that the formation of high-entropy boride ceramics were featured with the relatively high hardness at no expense of the fracture toughness.     

Low-temperature reactive hot-pressing of Ta0.2Hf0.8C–SiC ceramics at 1700°C

Temperature above 2000°C and additional pressure is generally required to achieve the full densification of Ta_xHf_1−xC-based ceramics. This work proposed a novel method to fabricate dense Ta_0.2Hf_0.8C ceramics at relatively low temperature. Using a small amount of Si as a sintering aid, Ta_0.2Hf_0.8C was densified at 1700°C by reactive hot-pressing (RHP), with SiC formed in situ. Microstructure evolution mechanisms of the ceramics during RHP were investigated. The effect of silicon content on the densification and mechanical properties of the ceramics was revealed. It is indicated that the apparent porosity of the Ta_0.2Hf_0.8C–SiC ceramics was as low as 0.5%, whereas bending strength and fracture toughness of the ceramics were as high as ∼637 MPa and 6.7 MPa m^1/2, respectively, when the silicon content was 8 wt.%. This work provides a new idea for the low-temperature densification of Ta_xHf_1−xC and other ultrahigh temperature ceramics with high performance.