Necking behavior of low-density polyethylene-isotactic polypropylene blends: A morphological investigation

The tensile behavior of low-density polyethylene-isotactic polypropylene blends was investigated at room temperature. Neck formation and propagation along the whole length of the samples were observed for the whole range of composition. This behavior, which is not indicated by most data available in the literature, was examined in relation to sample morphology by scanning electron microscopy. The results of this investigation indicated some differences between the morphology of these materials and the morphology of blends which do not undergo necking propagation.     

Liquid-liquid phase separation in blends of a linear low-density polyethylene with a low-density polyethylene

A linear low-density butene copolymer, of overall branch content 3 mol %, has been blended with a low-density polyethylene. The low-density polyethylene has an overall branch content of 5 mol %, including both long and short branches. The two materials were blended in a wide range of compositions and the phase behavior investigated using indirect experimental methods, the examination of quenched blends by differential scanning calorimetry, and transmission electron microscopy. After quenching from temperatures up to 170°C, blends, of almost all compositions, show two crystal populations, separated on a micron scale. It is argued that this implies that the blends were phase separated in the melt before quenching. This behavior shows good agreement with predictions based on previous extensive studies of binary and ternary blends of linear with lightly branched polyethylenes. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65: 1921–1931, 1997     

Thermal and morphological characteristics of polypropylene/smectic polyester blends

Several blends of isotactic polypropylene, iPP, and the liquid crystalline polymer poly(triethylene glycol p,p′-bibenzoate), PTEB, have been prepared with different compositions, and analyzed by scanning electron microscopy, polarizing optical microscopy, infrared spectroscopy, X-ray diffraction with synchrotron radiation, and thermal methods (thermogravimetric analysis and differential scanning calorimetry). The results show a good adhesion matrix-dispersed phase when a maleic anhydride-grafted PP is used as compatibilizer, MA-g-PP. The calorimetric and synchrotron experiments indicate higher crystallization temperatures for the iPP component in the blends when compared with those of pure iPP. The higher crystallization temperature seems to be associated with a crystallinity increase. Optical microscopy results point out the nucleating effects of both PTEB and MA-g-PP on the iPP spherulites. The synchrotron experiments reveal that, on cooling from the isotropic melt, a SmA mesophase is formed first from the PTEB component, followed by its transformation into a tilted SmC mesophase. The isotropic-SmA transition is clearly affected in the blends with higher contents in iPP.     

Elongation viscosity estimates of linear low-density polyethylene/ low-density polyethylene blends

The elongational viscosity (EV) of two series of linear low-density polyethylene/low-density polyethylene blends was estimated using an entry flow analysis. The difference, t ? n, between the power law index t of the elongational viscosity and the power law index n of the viscosity, is proportional to the LDPE content for both series of blends investigated. Comparison of the EV of the LLDPE/LDPE blend estimated from the analysis of the flow into an orifice die to the EV value estimated from the analysis of the flow into a capillary die with a flat entry, showed that the difference in geometry had little effect on the EV estimates.     

Enhancing the mechanical,morphological, and rheological behavior of polyethylene/polypropylene blends with maleic anhydride-grafted polyethylene

This is the first study to showcase the use of maleic anhydride-grafted polyethylene (MAPE) to compatibilize polyethylene (PE)-rich blends, where polypropylene (PP) represents the minor phase. By first mixing PP with MAPE, and then adding PE, MAPE was assumed to be localized at the PE/PP interface. Microscopy analysis confirmed that MAPE led to a remarkably fine PE/PP/MAPE morphology, with PP being uniformly dispersed into PE and having an average diameter 267% smaller than that in the PE/PP blend. According to mechanical and rheological tests, this translated into a 14%, 20%, and 14% enhancement of tensile strength, tensile modulus, and tensile toughness, respectively, as well as a 10% and 20% drop in PE/PP viscosity mismatch and interfacial tension, respectively. Finally, PE/PP/MAPE tensile toughness and elongation at break were greater than those of virgin PP, while PE/PP/MAPE strength and stiffness were similar to the ones of neat PP. Therefore, this study provides industries with the possibility to utilize products rich in PE instead of those made of more expensive PP, while still keeping the level of performance high; hence, creating a paradigm shift in the development of advanced lightweight polyolefin materials with tuned functionalities.     

Influence of phase morphology and crystalline structure on the toughness of rubber-toughened isotatic polypropylene blends

In the work, ethylene–octene copolymer (POE) toughened isotatic polypropylene (PP) blends with different phase morphologies and crystalline structures were successfully fabricated and their influence on the toughness of PP blends was discussed. POE domains not only played the role of stress concentration to induce stress field around them, but also acted as stress deliverer to transmit stress to the deep into the PP matrix. Elongated domains transmitted stress better, but spherical ones induced a larger stress field. As for the crystalline structure of PP matrix, compared with the “bundle-like” β-crystals, well-developed β-spherulites could induce a larger stress field. The toughness of the blends with different combinations of phase morphology and crystalline structure was also discussed. Only the blend with elongated POE domains and well-developed β-spherulites could achieve super-high toughness. To achieve this goal requires simultaneous optimization of nucleating agent content, POE content and composition, and processing conditions. This work provides a good example to better understand the influence of phase morphology of rubbers and crystalline structure of matrix in rubber-toughed polymer system.     

Influence of interfacial agents on the physicochemical characteristics of binary polyethylene/polyamide 6 and ternary polyethylene/polypropylene/polyamide 6 blends

Binary low-density polythylene/polyamide 6 and ternary low-density polyethylene/polypropylene/polyamide 6 blends were prepared by melt mixing, without and with the addition of two different commercial products [poly(ethylere-co-buthylacrylate-co-maleic anhydride) and poly(ethylene-co-vinylacetate) grafted with maleic anhydride] used as interfacial modifiers. More precisely, the polypropylene was a propylene/ethylene random copolymer, containg 6% by weight of ethylene. The polyamide 6/interfacial agent and polyethylene/ interfacial agent systems were also considered. Differential scanning calorimetry, microscopic observations—together with chemical etchings—and mechanical tests supported the occurrence of strong interactions at the interface, especially when using the buthyl acrylate-based agent. The compatibilizing effect of the interfacial agents was also analyzed in the light of interfacial tension determinations. Eventually, low-density polyethylene modifications induced by compatibilization were studied carrying out WAXD analysis. © 1996 John Wiley & Sons, Inc.     

Linear low-density polyethylene addition to polypropylene/elastomer blends: Phase structure and impact properties

Morphology features and effects of particle size and composition of the disperse phase on the impact properties have been studied for the blends of isotactic polypropylene (PP)/ethylene-propylene-diene terpolymer and (EPDM)/linear low-density polyethylene (LLDPE). The blend components were mixed in a twin-screw extruder, press molded, and analyzed by scanning electron microscopy, SEM (fractured and toluene etched samples), and by transmission electron microscopy, TEM (RuO₄ stained samples). TEM was most effective for the identification of component distribution and particle size measurement. An increasing degree of LLDPE and EPDM interpenetration was observed with the PE content. Not one case of a neat component separation was detected. LLDPE addition improves the EPDM dispersability, affecting mainly the larger particles. The impact properties at room temperature were especially dependent on the rubber content, whereas at low temperature the particle diameter appears to be the controlling parameter. The affect of LLDPE on blend toughness is more evident in the latter case.     

Adhesion of polyethylene blends to polypropylene

The effect of chain microstructure on adhesion of ethylene copolymers to polypropylene (PP) was studied using coextruded microlayers. Adhesion was measured by delamination toughness G using the T-peel test, and interfacial morphology was examined by atomic force microscopy. Good adhesion to PP was achieved with homogeneous metallocene catalyzed copolymers (mPE) with density 0.90 g cm⁻³ or less. Good adhesion was attributed to entanglement bridges. In contrast, a heterogeneous Ziegler-Natta catalyzed copolymer (ZNPE) of density 0.925 g cm⁻³ exhibited poor adhesion to PP due to an amorphous interfacial layer of low molecular weight, highly branched fractions that prevented effective interaction of ZNPE bulk chains with PP. Blending mPE with ZNPE eliminated the amorphous interfacial layer and resulted in epitaxial crystallization of ZNPE bulk chains with some increase in G. Increasing the mPE content of the blend past the amount required to completely resolve the amorphous interfacial layer of ZNPE resulted in a steady, almost linear, increase in G. Phase separation of mPE and ZNPE during crystallization produced an interface with regions of epitaxially crystallized ZNPE bulk chains and other regions of entangled mPE chains. Entanglement bridges imparted much better adhesion than did epitaxially crystallized lamellae.     

Compatibilized linear low-density polyethylene/isotactic polypropylene blends studied by positron annihilation lifetime spectroscopy

Positron annihilation lifetime spectroscopy (PALS), capable of probing free volume, is used to study the effect of compatibilizer concentration, compatibilizer type, and the effect of blend processing on the morphology and properties of an immiscible linear low-density polyethylene/polypropylene system. It is proposed that improvement of fracture toughness due to compatibilization can be attributed to the packing (and bonding) at interfaces. Improved interfacial packing and bonding result in lower free volume concentration than expected from component additivity, with a concomitant increase in plastic deformation on impact.     

Fracture toughness of rotationally molded polyethylene and polypropylene

In this work, the fracture toughness of rotationally molded polyethylene (PE) and polypropylene (PP) was measured using J integral methods at static loading rates and at room temperature. Two different commercially available rotational molding grades PE and PP were tested in this study which have been used in various rotationally molded products such as small leisure craft, water storage tanks, and so on. Scanning electron microscope (SEM), optical microscope, differential scanning calorimetry (DSC), solid‐state nuclear magnetic resonance (solid‐state NMR), and X‐ray scattering were used to investigate the microstructure, fracture surfaces, and compare toughness properties of these materials. In PE, higher molecular weight and broader molecular weight distribution, larger amorphous and crystal region thicknesses are found to be related to higher toughness values. High molecular weight favors higher number of entanglements that improve fracture energy and broader distribution increases long chain branching of higher molecular weight fractions which creates higher entanglements at the branch sites. Larger amorphous regions promote microvoiding more easily compared to thinner amorphous regions, leading to greater plastic deformation and energy absorption. Higher crystal thickness also contributes to microvoiding in the amorphous region. For PP, greater plastic deformation observed in the fracture surfaces is related to higher fracture toughness values. POLYM. ENG. SCI., 58:63–73, 2018. © 2017 Society of Plastics Engineers     

Dynamically vulcanized blends of polypropylene and ethylene octene copolymer: Influence of various coagents on mechanical and morphological characteristics

Dynamically cured blends of polypropylene (PP) and ethylene octene copolymer (EOC) with coagent‐assisted peroxide curative system were prepared by melt‐mixing method. It was well established that PP exhibits β‐chain scission in the presence of peroxide. Principally, incorporation of a coagent increases the crosslinking efficiency in the EOC phase and decreases the extent of degradation in the PP phase. The present study mainly focused on the influence of three structurally different coagents, namely, triallyl cyanurate (TAC), trimethylol propane triacrylate (TMPTA), and N,N′‐m‐phenylene dimaleimide (MPDM), on the mechanical properties of the PP/EOC thermoplastic vulcanizates (TPVs). The reactivity and efficiency of different coagents were characterized by cure study on EOC gum vulcanizate. TAC showed the highest torque values followed by MPDM and TMPTA. Significant improvements in the physical properties of the TPVs were inferred with the addition of coagents. Among the three coagents used, MPDM showed the best balance of mechanical properties in these TPVs. The results indicated that torque values obtained during mixing and the final mechanical properties can be correlated. Different aspects were explained for the selection of a coagent that forms a product with desired properties. The phase morphologies of the TPVs prepared were studied by scanning electron microscopy. Tensile fracture patterns were also analyzed to study the failure mechanism of the samples. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Viscoelastic characteristics of mixed compositions based on polyethylene and polypropylene

VNIISV, Tver'. Institute of Chemical Physics, Moscow. Translated from Khimicheskie Volokna, No. 3, pp. 42–43, May–June, 1992.     

Viscoelastic,thermal and environmental characteristics of poly(lactic acid), linear low-density polyethylene and low-density polyethylene ternary blends and composites

Poly(lactic acid) (PLA)/(linear low-density polyethylene (LLDPE)–low-density polyethylene (LDPE)) PLA/(LLDPE-LDPE) ternary blends were prepared and characterized as function of the PLA content. (50/50) PLA/(LLDPE–LDPE) blend was also compatibilized using maleic anhydride grafted low-density polyethylene (PE-g-MA) incorporated with a concentration of 5 wt.%. PLA/(LLDPE–LDPE) blend composites have been prepared by dispersing 5 wt.% of an organophilic montmorillonite (Org-MMT), added according to two different mixing methods. These materials were subjected to several investigations such as X-rays diffraction (XRD), dynamic mechanical thermal analysis (DMTA), differential scanning calorimetry, and environmental tests. In the PLA glassy region, DMTA results showed that the storage modulus of PLA/(LLDPE–LDPE) blends decreases upon decreasing the PLA content. When PE-g-MA and Org-MMT were added, PLA exhibited a noticeable increase in the storage modulus across the glass transition region due the interface reinforcement and the enhancement of the blends stiffness. The decrease in the magnitude of the PLA tan δ peak was attributed to the decrease in the molecular mobility that could result from the increase in the interfacial resistance. XRD analysis showed that the method of dispersion of the nanoclay controls the final structural properties of the composites. (50/50) PLA/(LLDPE-LDPE) blend and composites revealed a satisfactory aptitude to biodegradation.     

Mechanical and flow properties of high-density polyethylene/low-density polyethylene blends

The recycling of plastic waste is of particular interest in large urban areas where municipal waste represents a large ecological problem. To achieve their objective (consumer products from plastic waste), formulators of a recycling program have to understand the implications of working with mixtures of different resins. Furthermore, in a multiphase system, the thermomechanical history experienced by the resins during processing represents an important link between operating conditions, resin properties, and final product performance. High-density polyethylene/low-density polyethylene (HDPE/LDPE) blends (10, 20, 35, 50, 65, 80, and 90 percent by weight HDPE) were melt blended in an internal mixer. A complete rheological characterization was performed on each blend. The resulting blends were extruded under different processing conditions. The extruded sheets were further characterized to determine their mechanical properties, The experimental results show important differences in the mechanical properties (transverse and longitudinal) of the sheets obtained from the blends. These differences are explained on the basis of the processing conditions (thermomechanical history) and the rheological properties of the molten blends.     

Gas barrier and morphology characteristics of linear low-density polyethylene and two different polypropylene films

In this research, linear low-density polyethylene (PE-LLD), cast polypropylene (PPcast), and bioriented coextruded polypropylene (BOPP) were used as polymeric materials. Permeability, diffusivity, and solubility of N₂, O₂, and CO₂ through above polymers were obtained at different temperatures. The structure and thermal–mechanical features of the films were characterized by scanning electron microscopy (SEM) and differential scanning calorimetry (DSC). The permeability, diffusivity, solubility, and their temperature dependency were studied by correlations with gas molecule properties. The highest permeation coefficients (>3.8 × 10⁻⁸ cm³ cm⁻¹ s⁻¹ bar⁻¹) are obtained for PPcast at 60 °C. Activation energy for permeation follows the sequence: N₂ > O₂ > CO₂ for PE-LLD and PPcast. On the other hand, the diffusion activation energy follows the order: O₂ > CO₂ > N₂ and N₂ > CO₂ > O₂ for PE-LLD and PPcast, respectively. In the case of BOPP, activation energy follows the sequence: O₂ > CO₂ > N₂; CO₂ > N₂ > O₂; and O₂ > CO₂ > N₂ for permeation, diffusion, and heat of sorption, respectively.     

Impact fracture toughness of polyethylene/polypropylene multilayers

In a number of applications, a brittle polymeric surface layer is deliberately molded onto a tough substrate for decorative or protective purposes. This can increase the susceptibility of the tough polymer to premature failure. Similar problems arise when a surface layer becomes embrittled by environmental effects. Choosing a surface material that has good mechanical properties without having this effect can be difficult. In this work the fracture resistances of two polyethylenes and an ethylene/propylene copolymer, and of symmetrical two‐component multilayers of these polymers, were determined as a function of temperature, using instrumented impact tests. The law of mixtures accounts adequately for the fracture resistance of multilayer structures where there is no mechanical interaction between skin and core. However, it gave misleading results for a structure in which high skin modulus at low temperatures appeared to influence the fracture resistance of the core through a constraint effect. Polym. Eng. Sci. 44:1627–1635, 2004. © 2004 Society of Plastics Engineers.     

Compatibilizers based on polypropylene grafted with itaconic acid derivatives. Effect on polypropylene/polyethylene terephthalate blends

New types of compatibilizers based on functionalized polypropylene (PP) were synthesized by radical melt grafting either with monomethyl itaconate or dimethyl itaconate. The effect of these new modified PP compounds were tested as compatibilizers in PP/polyethylene terephthalate (PET) blends. Blends with compositions 15/85 and 30/70 by weight of PP and PET were prepared in a single‐screw extruder. Morphology of the compatibilized blends revealed a very fine and uniform dispersion of the PP phase as compared with that of noncompatibilized blends of the same composition, leading to improved adhesion between the two phases. Whereas dimethyl itaconate derived agent showed less activity, the monomethyl itaconate parent compound showed an increase of the impact resistance of PET in PP/PET blend. This was attributed to the hydrophilic nature of the monomethyl itaconate part of this compatibilizer. The tensile strength of PET in noncompatibilized blends gradually decreases as the PP content increases, while blends containing functionalized PP exhibited higher values.     

Studies on blends of polyethylene terephthalate with bisphenol-a-polycarbonate and polypropylene

Moldability and mechanical properties of polyethylene terephthalate (PET) under normal molding conditions were found to improve significantly when it was blended with bisphenol-A-polycarbonate (PC) and polypropylene (PP) to form ternary polymer blend systems. DSC results of these blends revealed that the PET and PC components formed a miscible blend while PP being incompatible with them, formed a separate phase. PP was also found to form a sleeve around the PET-PC miscible phase and, thereby, showed a skin-core type of morphology. Variations of mechanical properties with varying amounts of PP was measured keeping the ratio of PET and PC constant. Tensile and flexural properties of the blends decrease with the amount of PP. Notched impact strength increases up to a certain level of PP and then decreases, while the unnotched values decrease gradually. The effect of annealing on the mechanical properties of these blends have been discussed on the basis of the increased crystallinity of some of the components.     

Phase separation in polypropylene and metallocene polyethylene blends

Blends of a metallocene linear low density polyethylene (m‐LLDPE) and polypropylene random copolymer (PP) have been prepared using a twin screw extruder and characterized by thermal analysis, mechanical properties, and wide angle X‐ray scattering to determine their degree of compatibility. The blends were either directly quenched in water from the melt‐ or slow‐cooled to room temperature. In both cases, the two components formed separate phases and crystallized independently. The slow‐cooled specimens had higher yield stress, tensile modulus, and lower elongation at break consistent with higher degree of crystallinity. The elongation to break also varied with composition reaching a minimum at 50% consistent with the incompatible nature of the blends. Crystallization kinetics and melting studies confirm that the two components formed separate phases and crystallized independently. POLYM. ENG. SCI., 46:889–895, 2006. © 2006 Society of Plastics Engineers