Mechanical properties of polypropylene filled with calcium carbonate

The tensile behavior of polypropylene (PP) filled with calcium carbonate particles has been studied using a tensile test. In particular, the effect of strain rate, filler content, and filler size upon the elastic modulus, yield stress, and strain of surface-modified and unmodified particles-filled PP were investigated. The results indicated that the elastic modulus and yield stress of an unmodified system were increased with an increase of strain rate and filler content, and with a decrease of filler size. The yield strain was decreased with an increase of filler content, and with a decrease of filler size, but did not depend on the strain rate. Although the dependence of elastic modulus on the filler size was maintained even by the surface-modified fillers, that dependence on the strain rate and filler content was decreased by such fillers. This may be because the modifier is present at the interface of filler and polymer matrix.     

Effect of calcium carbonate on the mechanical and thermal properties of isotactic polypropylene/ethylene vinyl acetate blends

The effect of calcium carbonate (CaCO₃) on the mechanical properties (with heat treatment) and thermal properties of polypropylene and isotactic polypropylene (i‐PP)/ethylene vinyl acetate (EVA) blends was investigated. CaCO₃, in five different concentrations (3, 6, 9, 12l, and 15 wt %), was added to i‐PP/EVA (88/12) to produce ternary composites. The mechanical properties, including the yield and tensile strengths, elastic modulus, Izod impact strength for notch radii of 0.25 and 1 mm, and hardness with and without an annealing heat treatment, and the thermal properties, such as the melting point and melt‐flow index, of the composites were investigated. The annealing heat treatment was carried out at 100°C for three different holding times: 75, 100, and 150 h. On the basis of the results, attempts were made to establish a relationship between the CaCO₃ content, the annealing holding time, and the mechanical and thermal properties to obtain the best results. The tensile test results showed that the heat treatment was not effective for the ultimate tensile strength, and the yield strength and tensile strength decreased gradually as the CaCO₃ content increased. However, CaCO₃ was effective for higher elastic modulus, impact strength, and hardness values. A considerable increase in the elastic modulus was found with a 3% CaCO₃ concentration for a holding time of 100 h. The maximum impact strength for a notch radius of 1 mm was obtained with 3% CaCO₃ with annealing for a holding time of 100 h, whereas a 9% CaCO₃ concentration produced higher toughness values for a notch radius of 0.25 mm. The fracture surfaces also supported the results from the Izod impact tests. Similarly, hardness values increased with the annealing heat treatment and increasing CaCO₃ content. However, different holding times showed similar effects on the hardness values. The increased CaCO₃ content caused the melting point to increase 5°C, whereas the melt‐flow index showed a sharp decrease as the CaCO₃ content increased to 3%. Taking into consideration the mechanical and thermal properties and the annealing holding time, we recommend a CaCO₃ concentration of 3% with an annealing heat treatment for 100 h for optimum properties of such ternary composites. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1126–1137, 2005     

Composites of poly(vinyl acetate) filled with calcium carbonate: Microscopy,diffractometry and thermophysical properties

Calcium carbonate (CaCO₃) is used as filler in poly(vinyl acetate)(PVAc) composites to enhance the mechanical properties. The filler is often commercially surface treated with stearic acid to optimize the interfacial bonding and wetting. The effects of the interface on properties were studied using scanning electron microscopy (SEM) of films with initial and deformed morphologies. Plasticizing additives cause a significant change in the appearance of the films and a reduction in the glass transition temperature of the matrix from 40°C to ≈ 18°C, which was not altered by further addition of the filler. A PVAc composite fracture surface shows the particles adhering well to the matrix, suggesting good adhesion and reinforcement. The SEM study is complemented by WAXD, SEM/X-SEM, XPS, and thermal analysis.     

Mechanical properties of polymers filled with alkyl dihydrogen phosphate treated calcium carbonate

Poly(ethylene) (PE) or poly(ethylene-co-vinyl acetate) (EVA) and alkyl dihydrogen phosphate ester (APEn, C_nH_2n+1OPO(OH)₂, n = 1, 4, 10, 12, 16) treated calcium carbonate (CaCO₃) were mixed on a two roll mill. In order to improve the affinity of polymer-CaCO₃ interface, the CaCO₃ surface was treated through chemical reaction with various APEn types. The effect of carbon number of APEn on the tensile elongation and the adhesion properties between CaCO₃ particles and polymer matrix was investigated. In the case of PE/CaCO₃ series, tensile elongation, modulus of oriented samples and adhesion of polymer-CaCO₃ interface increased with carbon number of APEn (n ≦ 12). In the EVA/CaCO₃ series, the dependence of the tensile elongation on the carbon number of APEn was not clearly recognized; the adhesion at the phase interface was improved with the decrease of carbon number of APEn (n ≦ 12).     

Mechanical and morphological properties of recycled high‐density polyethylene,filled with calcium carbonate and fly ash

In this study, mechanical and morphological properties of composites made up of recycled high‐density polyethylene (HDPE) filled with calcium carbonate and fly ash (FA) were studied. Interfacial interactions were modified to improve the filler compatibility and mechanical properties of the composites by surface treatment of the FA filler with 3‐amino propyl triethoxy silane. The composites were prepared by using a Thermo Haake Rheomixer. Effect of filler loading and treatment of FA with silane coupling agent on mechanical and morphological properties were investigated and it was found that silane treatment indicated significant improvements on the mechanical properties of the HDPE‐FA composites. The improvement with silane treatment of FA was also confirmed by applying the Pukanszky model. Scanning electron microscopy on the fracture surface of composites had given direct evidence of better interfacial adhesion via silane treatment. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4460–4467, 2006     

Study on the morphology and properties of metallocene polyethylene and ethylene/vinyl acetate blends

Two commercial polymer materials, metallocene linear low density polyethylene (m‐LLDPE) and ethylene/vinyl acetate copolymer (EVA) have been used to form binary blends of various compositions. The mechanical properties, morphology, rheological behavior, dynamic mechanical properties, and crystallization of m‐LLDPE/EVA blends were investigated. It was found that with the addition of EVA, the fluidity and processability of m‐LLDPE were significantly improved, and the introduction of polar groups in this system showed no significant changes in mechanical properties at lower EVA content. As verified by morphology observation and differential scanning calorimetry analysis, miscible blends were formed within certain weight ratios. Dynamic mechanical property studies showed that flexibility of the blends was enhanced in comparion with pure m‐LLDPE, where the peak value of loss modulus shifted to lower temperature and its intensity was enhanced as EVA content increased, indicating the existence of more amorphous regions in the blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 905–910, 2004     

Interaction between ethylene vinyl acetate copolymer and polyethylene

Summary Low density Polyethylene (LDPE) and Ethylene Vinyl Acetate (EVA) Copolymer have been processed at 170°C for 7 minutes. Dynamic mechanical analysis shows a single composition dependent glass transition temperature of the 50:50 EVA/LDPE blend. Infrared spectra of pure EVA processed at the same condition shows splitting of >C=0 stretching band of EVA while spectra of the 50:50 EVA/LDPE blend shows a well resolved single band. Thermogravimetric analysis of the blend shows greater stability than those of the pure components. A schematic mechanism ascribing to the synergistic effect observed is proposed.     

Mechanical and barrier properties of thermoplastic whey protein isolate/ethylene vinyl acetate blends

Crude oil is becoming scarcer and more expensive, resulting in alternative biobased or partially biobased materials gaining importance in the field of plastic packaging and encouraging the development of naturally derived, protein‐based plastics (Endres, 2009; Jones and McClements, Compreh. Rev. Food Sci. Food Safety 2010, 9, 374; Khwaldia et al., Compreh. Rev. Food Sci. Food Safety 2010, 9, 374). A strategy to improve extrusion processing behavior of proteins is the blending with other polymers. In this study ethylene vinyl acetate (EVA) was used for such purpose. The aim of this study was to determine the properties of blends of thermoplastic whey protein (TPP) and ethylene vinyl acetate (EVA). Mechanical and barrier properties were tested. Blends of differing TPP/EVA ratio were produced and extruded into flat films. Morphological analysis of the blends shows immiscibility of the TPP and EVA, greatly influencing the mechanical properties. Young's modulus measurements shows the values approached that of pure EVA with increasing EVA ratios. At values of about 21 MPa, corresponding to EVA ratios of 30% (w/w) and above, continuous extrusion including material take‐off was possible. At higher whey protein ratios in the blends the water vapor transmission rate increased, i.e., the higher water vapor transmission rate of whey protein compared with EVA dominated this property. This study showed that whey proteins can be utilized for extrusion by blending with EVA. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41172.     

Mechanical properties of hydroxyapatite‐filled ethylene vinyl acetate copolymer composites: Effect of particle size and morphology

Pliable and bioactive composites made of hydroxyapatite (HAP) and ethylene vinyl acetate (EVA) copolymer were developed for the repair of defective cranium. This article describes the mechanical properties of HAP–EVA composites. The effects of HAP particle size and morphology of HAP on the properties of resultant composites were investigated using various techniques. It was found that the composites containing smaller HAP particles had higher values of tensile modulus, flexural modulus, and impact strength. Examination of the fracture surfaces revealed that only a mechanical bond existed between the filler and the matrix. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Thermal and mechanical properties of uncrosslinked and chemically crosslinked polyethylene/ethylene vinyl acetate copolymer blends

Uncrosslinked and chemically crosslinked binary blends of low‐ and high‐density polyethylene (PE), with ethylene vinyl acetate copolymer (EVA), were prepared by a melt‐mixing process using 0–3 wt % tert‐butyl cumyl peroxide (BCUP). The uncrosslinked blends revealed two distinct unchanged melting peaks corresponding to the individual components of the blends, but with a reduced overall degree of crystallinity. The crosslinking further reduced crystallinity, but enhanced compatibility between EVA and polyethylene, with LDPE being more compatible than HDPE. Blended with 20 wt % EVA, the EVA melting peak was almost disappeared after the addition of BCUP, and only the corresponding PE melting point was observed at a lowered temperature. But blended with 40% EVA, two peaks still existed with a slight shift toward lower temperatures. Changes of mechanical properties with blending ratio, crosslinking, and temperature had been dominated by the extent of crystallinity, crosslinking degree, and morphology of the blend. A good correlation was observed between elongation‐at‐break and morphological properties. The blends with higher level of compatibility showed less deviation from the additive rule of mixtures. The deviation became more pronounced for HDPE/EVA blends in the phase inversion region, while an opposite trend was observed for LDPE/EVA blends with co‐continuous morphology. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3261–3270, 2007     

Effect of injection molding parameters on properties of cross-linked low-density polyethylene/ethylene vinyl acetate/organoclay nanocomposite foams

Injection molding of foam articles has always attracted much interest because of elimination of sink mark, good dimensional stability and reduced production cost. In this study, the nanocomposite samples based on low-density polyethylene/ethylene vinyl acetate/organo montmorillonite were processed into foams by injection molding method. Nanocomposites were prepared by co-rotating a twin-screw extruder. The experimental design was based on Box?CBehnken method and parameters such as injection rate, mold temperature and nanolayered silica content were examined in relation to physico-mechanical properties of foams using response surface methodology. Three levels of injection rate (30, 60 and 90?mm/s), nanoclay content (0, 3 and 6?phr) and mold temperature (160, 175 and 190?°C) were chosen. The mathematical model and response surface graphs were employed to illustrate the relationship between the variable parameters and foam properties. The results revealed that the cell size and cell density as the main characteristics of the foams were affected by all parameters. Cell density of samples was affected by mold temperature, injection rate and nanoclay content. At high level of nanocontent the increase of injection rate was accompanied by decreases in density. Tensile strength and specific compression modulus of samples passed through a maximum versus mold temperature due to competition between cross-linking reaction and cell growth. At high mold temperature and injection rate, the cell rupture occurred because of low viscosity of the compounds at these conditions.     

Mechanical and thermal properties of talc and calcium carbonate filled polypropylene hybrid composites

The main aim of this work was to study and compare the mechanical and thermal properties of hybrid polypropylene (PP) composites and single‐filler PP composites. With two main types of mineral fillers—calcium carbonate (CaCO₃) and talc—PP composites of different filler weight ratios (talc/CaCO₃) were compounded with a twin‐screw extruder and then injection‐molded into dumbbell specimens with an injection‐molding machine. Tensile, flexural, and impact tests were performed to determine and compare the mechanical properties of the hybrid and single‐filler PP composites. A synergistic hybridization effect was successfully achieved; the flexural strength and impact strength were highest among the hybrids when the PP/talc/CaCO₃ weight ratio was 70:15:15. The nucleating ability of the fillers and its effects on the mechanical properties were also studied with differential scanning calorimetry. Because of the influence of talc as the main nucleating agent, the hybrid fillers showed significant improvements in terms of the nucleating ability, and this contributed to the increase in or retention of the mechanical properties of the hybrid composites. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3327–3336, 2004     

Phase morphology and melt viscoelastic properties in blends of ethylene/vinyl acetate copolymer and metallocene-catalysed linear polyethylene

The aim of this study was to determine the linear viscoelastic properties of a series of ethylene/vinyl acetate copolymer/metallocene-catalysed polyethylene (mPEs) blends. Newtonian viscosity showed a pronounced positive deviation from the double reptation model, which assumes miscibility or, at least, cooperative relaxation between the mixed species. Enhanced values of steady-state compliance and elastic indices with respect to those of the pure components were also noted. These features are typical of emulsion-like polymer blends and are thought to arise from additional relaxation processes associated with dispersed phase deformability. Application of the Palierne model for emulsions of two viscoelastic liquids showed good agreement with our experimental dynamic results at both ends of the phase diagram. However, the model failed at intermediate compositions. Through the application of several rheological criteria we were able to locate the phase inversion concentration at a weight fraction of w=0.60 in the mPEs. It is suspected that, in this composition range, a fully co-continuous phase develops due to the phase inversion mechanism, which has considerable effects on the viscoelastic properties of the blends.     

Crystallization properties of polycaprolactone composites filled with nanometer calcium carbonate

Polycaprolactone (PCL) composites filled with nanometer calcium carbonate (nano‐CaCO₃) were prepared by means of a twin‐screw extruder in this study. The nano‐CaCO₃ surface treated with stearate. The crystalline properties of the PCL/nano‐CaCO₃ composites were measured with a differential scanning calorimeter to identify the influence of the nanometer filler content on the crystalline properties. The results show that the crystallization onset temperature, crystallization temperature, and crystallization end temperature of the composites were obviously higher than those of the unfilled PCL resin, and the crystallization degree (χ_c) of the composites increased with increasing particle weight fraction (?_f) when ?_f was more than 1%. When ?_f was 1%, χ_c of the composite was less than that of the unfilled PCL resin. Moreover, the dispersion of the inclusions in the matrix was observed by means of scanning electron microscopy. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Oxygen permeation resistance of polyethylene,polyethylene/ethylene vinyl alcohol copolymer,polyethylene/modified ethylene vinyl alcohol copolymer,and polyethylene/modified polyamide–ethylene vinyl alcohol copolymer bottles

The oxygen permeation resistance of polyethylene (PE), polyethylene/ethylene vinyl alcohol copolymer (PE/EVOH), polyethylene/modified ethylene vinyl alcohol copolymer (PE/MEVOH), and polyethylene/modified polyamide–ethylene vinyl alcohol copolymer (PE/MPAEVOH) bottles was investigated. The oxygen permeation resistance improved significantly after the blending of ethylene vinyl alcohol copolymer (EVOH) barrier resins in PE matrices during blow molding; less demarcated EVOH laminas were found on the fracture surfaces of the PE/EVOH bottles. Surprisingly, the oxygen permeation resistance of the PE/MEVOH bottles decreased significantly, although more clearly defined modified ethylene vinyl alcohol copolymer (MEVOH) laminas were found for the PE/MEVOH bottles as the compatibilizer precursor contents present in the MEVOH resins increased. In contrast, after the blending of modified polyamide (MPA) in EVOH resins, more demarcated modified polyamide–ethylene vinyl alcohol copolymer (MPAEVOH) laminar structures were observed in the PE/MPAEVOH bottles as the MPA contents present in the MPAEVOH resins increased. In fact, with proper MPAEVOH compositions, the oxygen permeation resistance of the PE/MPAEVOH bottles was even better than that of the PE/EVOH bottles. These interesting oxygen barrier and morphological properties of the PE, PE/EVOH, PE/MEVOH, and PE/MPAEVOH bottles were investigated in terms of the free volumes, barrier properties, and molecular interactions in the amorphous‐phase structures of the barrier resins present in their corresponding bottles. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2528–2537, 2004     

Mechanical properties of talc‐ and (calcium carbonate)‐filled poly(vinyl chloride) hybrid composites

The main objective of this study was to investigate and compare the mechanical properties of poly(vinyl chloride) (PVC) composites filled with calcium carbonate (CaCO₃), talc, and talc/CaCO₃. Talc and CaCO₃ with different grades were incorporated into the PVC matrix. To produce the composites, the PVC resin, fillers, and other additives were first dry‐blended by using a laboratory mixer before being milled into sheets in a two‐roll mill. Test specimens were prepared by compression molding, after which the mechanical properties of the composites were determined. Single and hybrid filler loadings used were fixed at 30 phr (parts per hundred parts of resin). Talc‐filled composite showed the highest flexural modulus and the lowest impact strength, whereas uncoated, ground, 1‐μm CaCO₃ (SM 90) showed optimum properties in terms of impact strength and flexural modulus among all grades of CaCO₃. It was selected to combine with talc at different ratios in the hybrid composites. The impact strength of the hybrid composites gradually increased with increasing SM 90 content, but the flexural and tensile properties showed an opposite behavior. Hybrid (10 phr talc):(20 phr SM 90)‐filled PVC composite reached a synergistic hybridization with balanced properties in impact strength, as well as flexural and tensile properties. J. VINYL ADDIT. TECHNOL., 2012. © 2012 Society of Plastics Engineers     

Rheological and mechanical properties of compatibilized polystyrene/ethylene vinyl acetate blends

In this study, a blend of polystyrene (PS)/ethylene vinyl acetate (EVA) (PS/EVA, 90 : 10 wt %) was compatibilized with three different block copolymers, in which their end blocks were compatible with either styrene or EVA. The compatibilized blends with different compositions were prepared using a twin‐screw extruder and injection molded into the required test specimens. Mechanical properties of the blends, such as tensile properties and Charpy impact strength, morphology of tensile fractured surfaces, rheological properties, and thermal properties, were investigated. The results show that the interaction between the dispersed and continuous phase can be improved by the addition of a compatibilizer. Appreciable improvement in the impact strength of the blend with 15 wt % of compatibilizer C (polystyrene‐block‐polybutadiene) was observed. Its mechanical properties are comparable to those of the commercial high‐impact polystyrene, STYRON 470. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2071–2082, 2004     

Properties of chlorinated polyethylene rubber/ethylene vinyl acetate copolymer blend‐based foam

A series of chlorinated polyethylene rubber (CM)/ethylene vinyl acetate (EVA) blends were prepared at different blending ratio. The blends were foamed by compression molding and azodicarbonamide (AZDC) was used as chemical blowing agent. Cure characteristics were researched first, and then the morphology and physical properties were investigated. It was found that neat CM foams presented a series of problems such as low hardness and high shrinkage ratio. To solve the above problems, some EVA was added into CM matrix. And the results indicated that these aforementioned defects were improved after the addition of EVA component. Tensile strength increased first and then fell, and morphology properties of CM/EVA blends were also investigated. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

Influence of nonionic emulsifiers on the properties of vinyl acetate/VeoVa10 and vinyl acetate/ethylene emulsions and paints

This paper presents results on the influence of the nonionic surfactant on the properties of vinyl acetate/VeoVa10^® and vinyl acetate/ethylene emulsions and paints made thereof. Emulsions were prepared in which the concentration of the nonionic surfactant and its degree of ethoxylation were varied. An increase of the nonionic emulsifier concentration and of the length of the ethylene oxide chain leads to dispersions with smaller particles and higher viscosities. Using these emulsions as binders in high pigmented paints, it was observed that the pigment binding capacity of the interior paints goes through a maximum which is located at a emulsifier concentration of about 2–3% and at a degree of ethoxylation of 17–28 mol ethylene oxide (EO). In (semi-) gloss paints, the gloss of the paint films improves with an increase of the emulsifier concentration and reaches a constant value at around 4% or a degree of ethoxylation of ca. 17 EO-moieties per molecule. The blocking of the films shows a drastic increase at a concentration above 4% and at a chain length of greater than 17 EO-moieties.     

Tensile test of poly(vinyl chloride) filled with ground calcium carbonate particles

The fracture behavior of poly(vinyl chloride) filled with ground calcium carbonate particles during a tensile test was studied. The particles were prepared by crushing natural raw crystalline limestone. For this purpose, 10–50 parts of the particles having two different mean sizes (2 and 8 μm) without further surface treatment were mixed with 100 parts of poly(vinyl chloride) and 3 parts of lead stearate as a stabilizer using a mixing roll. A tensile test was carried out using a dumbbell specimen. As a result, the yield stress decreased with increase in the particle content; however, there was no significant influence of particle size. From scanning electron microscopic observations of the specimen's surfaces during the tensile test, it was found that the particle/matrix interfaces were delaminated and formed voids around the particles when the applied stress approached the yield stress, that is, the particles acted as voids and the matrix around the voids was plastically deformed effectively. These observations appear to be the reason for the decrease of yield stress by the incorporation of the particles. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 70: 311–316, 1998