Short fiber reinforced thermoplastic polyurethane elastomer composites

Mechanical properties of thermoplastic polyurethane elastomer (TPE) reinforced with short fibers were studied. Two types of fibers were used as the discontinuous phase: an aromatic polyamide (Twaron, diameter: 12 μm) and carbon fiber (FCI 140/90-R33—diameter: 8–10 μm). Because of processing limitations, the maximum length of both fibers, after incorporation in the composites, was reduced to 3 mm. The TPE (continuous phase) was a polyol-polyester type [Elastollan—glass transition of short fiber segments: −42°C (1)]. Both types of composites had fiber concentration of 10, 20, and 30 phr. Component interaction is discussed, as well as the application of a third power polynomial to establish a relationship between the amount of fiber added and stress at break data. Stress-strength, tear resistance, shore A and B hardness, abrasion resistance, and compression set tests were performed. Composites reinforced with aromatic polyamides showed higher values in most of the tests, except in the abrasion resistance test, in which a smaller material loss was observed.     

长玻璃纤维增强聚丙烯复合材料的韧性

以玻璃纤维和聚丙烯为原料,制备了长玻璃纤维增强聚丙烯(LFT-PP)复合材料,研究了基体韧性、纤维长度和界面相容剂对LFT-PP韧性的影响。结果表明LFT-PP韧性随基体韧性增加而增加;当玻璃纤维长度从2.06mm增加到4.66mm时,LFT-PP的悬臂梁缺口冲击强度从134.4J/m提高到238.0J/m,增加了约80%;添加界面改性剂降低了LFT-PP悬臂梁缺口冲击强度,从311.4J/m降为181.8J/m。     

Glass fiber reinforced polypropylene/EPDM blends. II. Mechanical properties and morphology

Tensile and impact properties of the ternary system polypropylene (PP)/ethylene propylene diene elastomer (EPDM)/glass fiber (GF) and the corresponding binary systems PP/EPDM blend and PP/GF composite are studied. Results are presented and analyzed as functions of compositional variables, viz., (i) matrix PP/EPDM blending ratio at constant GF loadings and (ii) GF loading at constant matrix blending ratios for the ternary system and (iii) EPDM content for PP/EPDM binary system and (iv) GF content for the binary system PP/GF, respectively. The role of individual components EPDM and GF in these mechanical properties is discussed and their combined effects are inspected at certain composition ranges. Theoretical analysis of tensile data is presented which reveals the effect of EPDM on the reinforcing effect of GF. Unlike the conventional role of an elastomer, increase of EPDM content in the presence of GF increases the modulus of the ternary system. Impact strength of the ternary system increases with increasing GF content both in the presence and absence of EPDM, showing a distinct minimum at matrix blending ratio PP/EPDM 90/10. Scanning electron micrographs of impact-fractured surfaces are presented to illustrate the dispersion of the two phases of the polyblend matrix, fiber alignment, and the fiber interface.     

Basalt fiber reinforced and elastomer toughened polylactide composites: Mechanical properties,rheology, crystallization,and morphology

A series of the reinforced and toughened polylactide (PLA) composites with different content of basalt fibers (BF) were prepared by twin screw extruder. The toughness of BF/PLA composite s was improved further by the addition of polyoxyethylene grafted with maleic anhydride (POE-g-MAH), ethylene–propylene–diene rubber grafted with maleic anhydride (EPDM-g-MAH), and ethylene-acrylate-glycidyl methacrylate copolymer (EAGMA), relatively. The mechanical properties, rheology, crystallization, and morphology of BF/PLA composites were studied. The results showed that basalt fiber had significant reinforcing and toughening effect in comparsion with glass fiber. EAGMA was more effective in toughening BF/PLA composites than POE-g-MAH and EPDM-g-MAH. When the content of EAGMA achieved to 20 wt %, the impact strength of BF/PLA/EAGMA composite increased to 33.7 KJ/m², meanwhile the value was improved by 71.1% compared with pure PLA. According to dynamic rheometer testing, the use of the three kinds of elastomers increased the melt dynamic viscosity. Differential scanning calorimetry analysis showed that POE-g-MAH and EPDM-g-MAH can decrease the cold crystallization temperature (T_cc) to approximately 20°C and dramatically improve crystallinity (χ_c) of BF/PLA composites. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Mechanical properties and morphology of glass bead–filled polypropylene composites

The effects of the filler content and size on the mechanical properties such as tensile modulus, E_c, yield strength, σ_yc, and impact strength, S_IC, of glass bead–filled polypropylene (PP) composites have been investigated employing an Instron materials tester and a Ceast impact tester at room temperature. With increasing concentration of glass beads, E_c and S_IC increase, but σ_yc decreases non–linearly, within a filler volume fraction range of 0%−20%; under the same test conditions, the values of E_C and σ_yc for PP with bigger beads are somewhat lower than those of PP with smaller ones; the maximum values of S_IC for the composites are about 1.4 times as high as the unfilled PP; the interface between the matrix and the beads is a weak bond. The results indicate that the stiffness and the toughness of the PP composites are effectively improved by addition of glass beads.     

Mechanical properties of aligned long glass fiber reinforced polypropylene. I: Tensile strength

Long-fiber reinforced thermoplastic composites were made from 9 mm long glass fiber reinforced PP pellets by alternative procedures of roll-mill and hot-press molding. The severe problem of fiber breaking during the process could be avoided by this method. The average fiber length of this composite was ∼7 mm long. More than 80% of fibers in the composite were aligned within the 20° range. In the major fiber-oriented direction, at 25°C, the tensile strength of this composite was 205 MPa. At elevated temperatures in the range of 25°C to 125°C, the tensile strength was inversely proportional to the temperature. The two-parameter Weibull distribution function was used to simulate the strength distribution of the composite. Results showed that the strength distribution curve shifted from high to low as the temperature increased.     

Mechanical properties of polypropylene composites reinforced with long glass fibres and mineral fillers

Abstract

The mechanical behaviour of long discontinuous glass fibre (LGF) reinforced polypropylene (PP) composites filled with talc or calcium carbonate fillers was studied. Sample specimens were processed by injection moulding, after which tensile and impact properties were analysed. In addition, scanning electron microscopy was used to analyse the morphology of the fracture surfaces. The results showed that the use of talc as a hybrid filler in LGF reinforced PP leads to a better tensile strength and toughness than in a corresponding hybrid composite based on calcium carbonate. Furthermore, it was observed that the matrix had a dominant role at low fibre content, whereas at high fibre loading, the effect of fibres was more evident.     

Mechanical properties of surface modified jute fiber/polypropylene nonwoven composites

In this study, the jute/polypropylene nonwoven reinforced composites were prepared using film stacking method. The surface of jute fibers was modified using alkali treatment. These alkali treated jute fiber nonwoven composites were analyzed for their tensile and flexural properties. Increasing the amount of jute fibers in the nonwovens has improved the mechanical properties of their composites. The effect of stacking sequence of preferentially and nonpreferentially aligned nonwovens within the composites was also investigated. The flexural and tensile moduli of composites were found to be significantly enhanced when nonwovens consisting of preferentially and nonpreferentially aligned jute fibers were stacked in an alternate manner. The existing theoretical models of tensile modulus of fiber reinforced composites have been analyzed for predicting the tensile modulus of nonwoven composites. In general, a good agreement was obtained between the experimental and theoretical results of tensile modulus of nonwoven composites. POLYM. COMPOS., 35:1044–1050, 2014. © 2013 Society of Plastics Engineers     

Drop weight impact and work of fracture of short glass fiber reinforced polypropylene composites toughened with elastomer

Short glass fiber (SGF) reinforced polypropylene composites toughened with styrene‐ethylene butylene‐styrene (SEBS) or maleated SEBS (SEBS‐g‐MA) triblock copolymer were injection molded. Charpy drop‐weight impact properties and the impact essential work of fracture (EWF) of the SGF/SEBS/PP and SGF/SEBS‐g‐MA/PP hybrids were investigated. Drop‐weight impact results revealed that the SGF/SEBS/PP hybrid exhibits higher impact strength than the SGF/SEBS‐g‐MA/PP hybrid at low impact speeds. This was derived from the pull‐out of fibers from the SGF/SEBS/PP hybrid. At high impact speeds, the impact strength of the SGF/SEBS‐g‐MA/PP hybrid was slightly higher than that of the SGF/SEBS/PP hybrid. Impact EWF measurements showed that the hybrids only exhibit specific essential work (W_e) at a high impact speed of 3 ms⁻¹. The non‐essential work does not occur in the hybrids under high impact rate loading conditions. Moreover, SEBS or SEBS‐g‐MA addition was beneficial in enhancing the high‐rate specific essential work of the SGF/SEBS/PP and SGF/SEBS‐g‐MA/PP hybrid composites.     

Short fiber reinforced thermoplastics. I. Rheological properties of glass fiber reinforced Noryl

An experimental study on the flow behavior of glass fiber reinforced Noryl (a commercial poly(phenyleneoxide)/polystyrene blend) using a capillary rheometer is described. The effect of fiber concentration on shear viscosity and die swell was studied at various temperatures. Breakage of glass fibers during flow through the rheometer is discussed; it was found that the average fiber length (about 230 μm) was not significiantly altered, except at the highest shear rate (575 s⁻¹) studied. The incorporation of short fibers into thermoplastic polymer melts increases their viscosity without changing the basic rheological character-shear rate dependency. No discernible viscosity changes were measured by incorporating 10 weight percent fibers, and upon further increase of fiber concentration from 20 to 30 weight percent no appreciable increase in viscosity was noted. It is shown that short glass fibers cause a large reduction in extrudate swell. The presence of voids and fiber orientation contribute to the decrease of the die swell, an effect greater than expected from volumetric considerations alone.     

Mechanical properties,morphology, and crystallization behavior of polypropylene/elastomer/talc composites

In this study, polypropylene/ethylene–octene copolymer (PP/POE) blends, PP/talc, and PP/POE/micro‐talc (MT) composites were fabricated using a twin screw. To estimate the performances of the PP/POE blends, PP/talc, and PP/POE/MT composites, mechanical properties, heat deflection temperature (HDT), thermomechanical analysis, and isothermal crystallization characterization were conducted. Incorporating talc particles increased the tensile strength, flexural properties, and HDT of the PP matrix, but reduced the elongation at break and notched impact strength. The inclusion of POE elastomers in the PP matrix yielded the opposite effect on PP/talc composites. PP/POE/MT composites provide a compromise that improves both the flexural properties and notched impact strength. Moreover, the inclusion of talc particles in PP/POE blends induced heterogeneous nucleation and considerably reduced the crystallization time. Consequently, the time required for processing was also greatly reduced. POLYM. COMPOS., 36:69–77, 2015. © 2014 Society of Plastics Engineers     

Mechanical properties and morphology of polypropylene composites. Talc-filled,elastomer-modified polypropylene

The balance of impact strength and rigidity of polypropylene can be significantly improved by physical blending of the polypropylene with a talc filler and a variety of elastomer types. Unsaturated elastomers were found to be effective impact strength improvers in 70/15/15 percent PP/elastomer/talc composites, whereas saturated elastomers gave rise to a high stiffness of such compounds. This is attributed primarily to different tendencies of the elastomers to coat the filler surface. Studies on a wider range of compositions, using a butadienestyrene-butadiene (SBS) block copolymer and a ethylene-propylene-diene (EPDM) terpolymer as representatives of the two elastomer classes, indicated that at high stiffness levels (flexural modulus > 1.6 GN/m²), the composites with SBS show the best balance of properties, whereas at higher impact levels EPDM leads to a higher rigidity and impact strength. On the basis of morphological studies such differences can be explained qualitatively, in spite of the complex structure of these composites.     

Mechanical properties of glass fiber reinforced polypropylene injection molded with a rotation mold

A special mold (Rotation, Compression, and Expansion Mold) was used to impose a controlled shear action during injection molding of short glass fiber reinforced polypropylene discs. This was achieved by superimposing an external rotation to the pressure‐driven advancing flow front during the mold filling stage. Central gated discs were molded with different cavity rotation velocities, inducing distinct levels of fiber orientation through the thickness. The mechanical behavior of the moldings was assessed, in tensile and flexural modes on specimens cut at different locations along the flow path. Complete discs were also tested in four‐point flexural and in impact tests. The respective results are analyzed and discussed in terms of relationships between the developed fiber orientation level and the mechanical properties. The experimental results confirm that mechanical properties of the moldings depend strongly on fiber orientation and can thus be tailored by the imposed rotation during molding. POLYM. ENG. SCI. 46:1598–1607, 2006. © 2006 Society of Plastics Engineers.     

Electrostatic discharge properties of knitted copper wire/glass fiber fabric reinforced polypropylene composites

This paper presents a study on the development conductive knitted fabric reinforced thermoplastic composites, with the intention to use them in electrostatic discharge applications. Conductive knitted fabric composites are made using polypropylene as the matrix material, glass fibers as the reinforcement, and copper wires as the conductive fillers. To facilitate knitting of stiff copper wires and glass fibers, uncommingled yarns comprising copper wires, glass fibers, and polypropylene fibers are produced using a hollow spindle spinning method. Several kinds of conductive composite laminates are made by changing the fabric knit structure, stitch density, and the composition of yarns. The electrostatic discharge (ESD) attenuation of various laminates is measured at voltage potentials 8kV and 12 kV. The variations of ESD properties of composite laminates with the fabric knit structure, stitch density, and the amount of copper are described.     

Mechanical properties and morphology of flax fiber reinforced melamine‐formaldehyde composites

The mechanical performance of natural fiber reinforced polymers is often limited owing to a weak fiber‐matrix interface. In contrast, melamine‐formaldehyde (MF) resins are well known to have a strong adhesion to most cellulose containing materials. In this Paper, nonwoven flax fiber mat reinforced and particulate filled MF composites processed by compression molding are studied and compared to a similar MF composite reinforced with glass fibers. Using flax instead of glass fibers has a somewhat negative effect on tensile performance. However, the difference is relatively small, and if density and material cost are taken into account, flax fibers become competitive. Tensile damage is quantified from the stiffness reduction during cyclic straining. Compared to glass fibers, flax fibers generate a material with a considerably lower damage rate. From scanning electron microscopy (SEM), it is found that microcracking takes place mainly in the fiber cell walls and not at the fiber‐matrix interface. This suggests that the fiber‐matrix adhesion is high. The materials are also compared using dynamic mechanical thermal analysis (DMTA) and water absorption measurements.     

Mechanical characterization of new glass fiber reinforced epoxy composites

Glass fiber reinforced plastic (GFRP) composites were made using CTPEGA [carboxyl terminated poly(ethylene glycol) adipate] modified epoxy as a matrix and characterized for their flexural properties, impact strength and interlaminar shear stress (ILSS). The volume fraction of glass was about 0.45 for all the composites. The concentration of CTPEGA in the matrix was varied gradually from 0 to 40 phr (parts per hundred parts of resin), to investigate the effect of CTPEGA concentration on the mechanical properties of the composites. It was found that the flexural strength and ILSS gradually decreases with increase in CTPEGA concentration. However, the impact strength of the composites increases up to 20 phr of CTPEGA concentration and decreases thereafter. Scanning electron microscope (SEM) analysis of the fracture surface indicates massive plastic deformation in modified epoxy based composites. Polym. Compos. 25:165–171, 2004. © 2004 Society of Plastics Engineers.     

Mechanical properties of glass fiber/organic fiber mixed–mat reinforced thermoplastic composites

The purpose of this study is to investigate the influence of different types of fibers on the mechanical properties of hybrid composite materials. Long and short glass fibers (GF) and different types of organic fibers, viz. aramid fiber, DuPont Kevlar‐49 (KF), liquid crystalline polymer (LCP), and vinylon (VF) in hybrid composites, were used to reinforced the high density polyethylene (HDPE) matrix. The long fiber hybrid composites were prepared in a “fiber separating and flying machine,” while the short fiber hybrid composites were prepared in an “elastic extruder.” The total amount of fibers used in both long and short fiber hybrid composites was fixed at 20 vol%. The influence of fiber content, length, and mixing ratio on mechanical properties, such as tensile, bending, Izod and high rate impact strength, as well as viscoelastic propertics in the solid state, was studied. Fracture surfaces of the materials were also examined using a scanning electron microscopy.     

Tensile deformation mechanisms of polypropylene/elastomer blends reinforced with short glass fiber

Polypropylene hybrid composites reinforced with short glass fiber (SGF) and toughened with styrene–ethylene butylenes–styrene (SEBS) elastomer were prepared using extrusion and injection‐molding techniques. Moreover, hybrids compatibilized with SEBS‐grafted maleic anhydride (SEBS‐g‐MA) and hybrid compatibilized with PP grafted with maleic anhydride (PP‐g‐MA) were also fabricated. The matrix of the latter hybrid was designated as mPP and consisted of 95% PP and 5% PP‐g‐MA. Tensile dilatometry was carried out to characterize the fracture mechanisms of hybrid composites. Dilatometric responses showed that the elastic deformation was the dominant deformation mechanism for the SGF/SEBS/PP and SGF/SEBS‐g‐MA/PP hybrids. However, cavitation deformation prevailed over shearing deformation for both hybrids at the higher strain regime. The cavitation strain resulted from the debonding of glass fibers and from the crazing of the matrix in the SGF/SEBS/PP hybrid. In contrast, the cavitation was caused by the debonding of SEBS particles from the matrix of the SGF/SEBS‐g‐MA/PP hybrid. The use of PP‐g‐MA resulting in elastic deformation was the main mode of deformation in the low‐strain region for the SGF/SEBS/mPP and SEBS/SEBS‐g‐MA/mPP hybrids; thereafter, shearing appeared to dominate at the higher strain regime. This was attributed to the MA functional group improving the bonding between the SGF and PP. The correlation between fracture morphology and dilatometric responses also is presented in the article. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 441–451, 2003     

Mechanical properties of E‐glass fiber reinforced siliconized epoxy polymer composites

Siliconized epoxy‐matrix systems have been developed by an interpenetrating mechanism using epoxy resins GY 250 and LY 556 (Ciba‐Geigy) and hydroxyl terminated polydimethylsiloxane with γ‐aminopropyltriethoxysilane as crosslinker in the presence of dibutyltindilaurate catalyst. Aliphatic amine (HY 951, Ciba‐Geigy), aromatic amine (HT 972, Ciba‐Geigy) and polyamidoamine (HY 840, Ciba‐Geigy) are used as curing agents for epoxy resins. The tentative level of 10% siloxane introduction into epoxy resin has been ascertained from experimental studies to obtain reasonable improvements in the impact behavior without compromising other mechanical properties. The impact behavior of E‐glass reinforced composites made from the siliconized epoxy resin is enhanced to 2–4 times over that measured on the composites made from a pure epoxy resin. Composites cured with aromatic amine impart better mechanical properties than those cured with aliphatic amine and polyamidoamine.