Study of carbon-supported IrO2 and RuO2 for use in the hydrogen evolution reaction in a solid polymer electrolyte electrolyzer

Carbon-supported IrO₂ and RuO₂ were prepared using an incipient wetness method and were then calcinated at various temperatures. IrO₂/C and RuO₂/C are less expensive than the conventional Pt/C material and more stable than metal Ni in an acidic electrolyte. Moreover, IrO₂/C and RuO₂/C are not influenced by under potential deposition (UPD) and show lower sensitivity to poisoning by Ni or Fe impurities. The physical properties of IrO₂/C and RuO₂/C were investigated via XRD and TEM. Cyclic voltammograms (CV) and Tafel plots were used to provide information regarding surface redox reaction and electrocatalytic activity. The activity and durability of IrO₂/C and RuO₂/C were studied after prolonged potential cycling between −0.3 and 0.3 V_SCE. After comparison of Tafel plots of Pt/C and IrO₂/C after activation, it was observed that they have similar electrocatalytic activities in a hydrogen evolution reaction (HER). A single cell test with solid polymer electrolyte (SPE) proved that the performance of IrO₂/C (0.5 mg cm⁻²) was similar to that of Pt/C (0.5 mg cm⁻²).     

A comparative study on IrO2-Ta2O5 coated titanium electrodes prepared with different methods

The electrodes of IrO₂-Ta₂O₅ coated titanium were prepared using conventionally thermal decomposition procedure and polymer sol-gel (Pechini) method, respectively. The microstructure and electrochemical properties of the electrodes were studied with scanning electron microscope (SEM), energy dispersive X-ray (EDX), atomic force microscope (AFM), potentiodynamic polarization, cyclic voltammetry, electrochemical impedance spectroscopy and accelerated life test. As compared with the electrode formed using the traditional method of thermal decomposition, the oxide electrode prepared by Pechini method presents morphology of higher nano-scale roughness and more uniform surface composition with little precipitates. It also has larger electrochemically active surface area, better electrocatalytic activity for oxygen evolution and higher stability.     

Electrocatalytic activity of amorphous RuO2 electrode for oxygen evolution in an aqueous solution

The electrocatalytic activity of amorphous and crystalline RuO₂ thin films for oxygen evolution in an aqueous solution was investigated. The RuO₂ films were prepared on FTO substrates by electrodeposition or RF magnetron sputtering technique. The obtained films were annealed at various temperatures. In both cases, the as-prepared films or the 200 °C annealed film had an amorphous structure, whereas the films annealed at 300 °C and over were crystallized to rutile structure. The analysis of the Tafel slope indicated that the rate-determining step in the oxygen evolution reaction on the amorphous RuO₂ was the combination of the adjacent Ru–OH groups, whereas that on crystalline RuO₂ was the dissociation of O–H bond in Ru–OH group. The onset potentials of the amorphous RuO₂ films for oxygen evolution were shifted toward the negative side by 0.06–0.03 V from those for the rutile crystalline samples. The shift of the onset potential is probably attributed to the structural flexibility which is characteristic of the amorphous surface. This result suggested that the electrocatalytic activity of amorphous RuO₂ for oxygen evolution was higher than that of rutile crystalline RuO₂.     

Evaluation of the electrochemical activity of a Ti-RuO2-TiO2 permanent anode

Most of the hydrometallurgical processes use sulphuric acid solutions. The main anodic reaction is oxygen evolution by decomposition of water. Traditional anode materials have been lead alloys that have high overpotential towards oxygen evolution. Oxide type anodes are more active but they are also more expensive. In this work, the activities of binary RuO₂-TiO₂ anodes were measured using different electrochemical techniques. The activity measurements were based on the measurement of the redox reaction between Ru(III) and Ru(IV) in cyclic voltammetry and on the oxygen evolution reaction in potentiostatic tests and galvanostatic electrochemical impedance spectroscopy. Factors related to intrinsic electrocatalytic properties and electrochemically active surface area could be separated. Above 30 mol% no significant increase in activity towards oxygen evolution is gained by increasing the concentration of active oxide. With low amount of active oxide most of the active sites are inside the pores and cracks. This will cause anode failure by bubble formation inside the anode.     

Investigation of formic acid oxidation on Ti/IrO2 electrodes

A model has been proposed according to which the voltammetric charge involved in the Ti/IrO₂ electrodes is due to two contributions: a faradaic contribution due to surface redox activities at the IrO₂ coating and a non-faradaic contribution due to the charging of electrical double layer (). The later has been proposed as a tool for the estimation of the relative surface area of the Ti/IrO₂ electrodes.Differential electrochemical mass spectrometry (DEMS) measurements using H₂¹⁸O has demonstrated that we are dealing with an active electrode in which the surface redox couple IrO₃/IrO₂ acts as mediator in the oxidation of formic acid (FA).From the voltammetric measurements using different IrO₂ loading and FA concentrations, the kinetic parameters of FA oxidation via the surface redox couple IrO₃/IrO₂ have been determined.Finally a model has been proposed considering that FA oxidation at Ti/IrO₂ anodes is controlled by mass transfer. The good agreement between the experimental results and the model indicates that the surface reaction between FA and the electrogenerated IrO₃ is a fast reaction.     

IrO2-SiO2 binary oxide films: Preparation, physiochemical characterization and their electrochemical properties

Mixed IrO₂-SiO₂ oxide films were prepared on titanium substrate by the thermo-decomposition of hexachloroiridate (H₂IrCl₆) and tetraethoxysilane (TEOS) mixed precursors in organic solvents. The solution chemistry and thermal decomposition kinetics of the mixed precursors were investigated by ultra violet/visible (UV/vis) spectroscopy and thermogravimetry (TGA) and differential thermal analysis (DTA), respectively. The physiochemical characterization of the resulting materials was conducted by X-ray diffraction (XRD), scanning electron microscopy (SEM) and electrochemical measurements. It is shown from the UV/vis spectra that the electronic absorption intensity of IrCl₆²⁻ complexes in the precursors decreases in the presence of TEOS, indicating the interaction between these two components. Thermal analysis shows the decomposition reaction of H₂IrCl₆ is inhibited by TEOS in the low temperature range, but the further oxidation reaction at high temperatures of formed intermediates is independent of the presence of silane component. Physical measurements show a restriction effect of silica on the crystallization and crystal growth processes of IrO₂, leading to the formation of finer oxide particles and the porous morphology of the binary oxide films. The porous composite films exhibit high apparent electrocatalytic activity toward the oxygen evolution reaction. In addition, the long-term stability of Ti-supported IrO₂ electrodes is found to apparently improve with appropriate amount of SiO₂ incorporation, as tested under galvanostatic electrolysis.     

Preparation and electrochemical capacitance of RuO2/TiO2 nanotubes composites

In this paper, RuO₂/TiO₂ nanotubes composites were synthesized by loading various amounts of RuO₂ on TiO₂ nanotubes. The symmetric supercapacitors based on these nanocomposites were fabricated by using gel polymer PVA-H₃PO₄-H₂O as electrolyte. The electrochemical capacitance performance of the nanocomposites in these supercapacitors was investigated by current-potential responses, galvanostatic charge-discharge tests and electrochemical impedance spectroscopy. The results show that the three dimensional nanotube network of TiO₂ offers a solid support structure for active materials RuO₂, allows the active material to be readily accessible (available) for electrochemical reactions, and improves the efficiency of the active materials. A maximum specific capacitance of 1263 F/g was obtained for the RuO₂ which was loading on TiO₂ nanotubes.     

Synthesis of CeO2-ZrO2 solid solution by glycothermal method and its oxygen release capacity

The glycothermal (GT) reaction of Ce acetate and Zr alkoxide directly yielded CeO₂-ZrO₂ solid solutions in a region of low Ce content ≤40 mol%. Of the CeO₂-ZrO₂ solid solutions obtained by the GT method and subsequent calcination at 500 or 800 °C, the sample with 20 mol% Ce content had the largest BET surface area. This sample exhibited the highest Ce-based oxygen release capacity in the whole Ce/Zr composition range. The oxygen release capacities of CeO₂-ZrO₂ solid solutions synthesized by the GT method were much larger than those of the samples prepared by a coprecipitation (CP) method. The Reitveld analysis and the repetitive reduction-oxidation experiment indicated that the CeO₂-ZrO₂ solid solution synthesized by the GT method has a homogeneous structure as compared with that prepared by the CP method.     

Effectiveness factor of isopropanol oxidation on IrO2 based electrodes of different loading

The influence of IrO₂ loading on the effectiveness factor E_f of the electrochemical oxidation of isopropanol was investigated. A model has been proposed based on three main reactions: electrochemical IrO₂ oxidation to IrO₃, chemical oxidation of the organic compound via IrO₃ and O₂ evolution via decomposition of IrO₃. It has been found that the relative effectiveness factor E_f for the electrochemical oxidation of IrO₂ to IrO₃ is loading independent contrary to the chemical reaction which decreases with increasing IrO₂ loading.     

Electrochemical oxidation of ammonia (NH4/NH3) on thermally and electrochemically prepared IrO2 electrodes

The electrochemical oxidation of ammonia (NH₄⁺/NH₃) in sodium perchlorate was investigated on IrO₂ electrodes prepared by two techniques: the thermal decomposition of H₂IrCl₆ precursor and the anodic oxidation of metallic iridium. The electrochemical behaviour of Ir(IV)/Ir(III) surface redox couple differs between the electrodes indicating that on the anodic iridium oxide film (AIROF) both, the surface and the interior of the electrode are electrochemically active whereas on the thermally decomposed iridium oxide films (TDIROF), mainly the electrode surface participates in the electrochemical processes.On both electrodes, ammonia is oxidized in the potential region of Ir(V)/Ir(IV) surface redox couple activity, thus, may involve Ir(V). During ammonia oxidation, TDIROF is deactivated, probably by adsorbed products of ammonia oxidation. To regenerate TDIROF, it is necessary to polarize the electrode in the hydrogen evolution region. On the contrary, AIROF seems not to be blocked during ammonia oxidation indicating its fast regeneration during the potential scan. The difference between both electrodes results from the difference in the activity of the iridium oxide surface redox couples.     

Improvement of coke resistance of Ni/Al2O3 catalyst in CH4/CO2 reforming by ZrO2 addition

This work investigates the improvement of Ni/Al₂O₃ catalyst stability by ZrO₂ addition for H₂ gas production from CH₄/CO₂ reforming reactions. The initial effect of Ni addition was followed by the effect of increasing operating temperature to 500–700 °C as well as the effect of ZrO₂ loading and the promoted catalyst preparation methods by using a feed gas mixture at a CH₄:CO₂ ratio of 1:1.25. The experimental results showed that a high reaction temperature of 700 °C was favored by an endothermic dry reforming reaction. In this reaction the deactivation of Ni/Al₂O₃ was mainly due to coke deposition. This deactivation was evidently inhibited by ZrO₂, as it enhances dissociation of CO₂ forming oxygen intermediates near the contact between ZrO₂ and nickel where the deposited coke is gasified afterwards. The texture of the catalyst or BET surface area was affected by the catalyst preparation method. The change of the catalyst texture resulted from the formation of ZrO₂–Al₂O₃ composite and the plugging of Al₂O₃ pore by ZrO₂. The 15% Ni/10% ZrO₂/Al₂O₃ co-impregnated catalyst showed a higher BET surface area and catalytic activity than the sequentially impregnated catalyst whereas coke inhibition capability of the promoted catalysts prepared by either method was comparable. Further study on long-term catalyst stability should be made.     

Stable Ti/RuO2-Sb2O5-SnO2 electrodes for O2 evolution

RuO₂-based electrodes are generally known to be unstable for O₂ evolution. In this paper, a stable type of RuO₂-based electrode, Ti/RuO₂-Sb₂O₅-SnO₂, is demonstrated for O₂ evolution. In the ternary oxide coating, RuO₂ serves as the catalyst, SnO₂ as the dispersing agent, and Sb₂O₅ as the dopant. The accelerated life test showed that the Ti/RuO₂-Sb₂O₅-SnO₂ electrode containing 12.2 molar percent of RuO₂ nominally in the coating had a service life of 307 h in 3 M H₂SO₄ solution under a current density of 0.5 A cm⁻² at 25 °C, which is more than 15 times longer than other types of RuO₂-based electrodes. Instrumental analysis indicated that RuO₂-Sb₂O₅-SnO₂ was a solid solution with a compact structure, which contributed to the stable nature of the electrode.     

Electrochemical activity, stability and degradation characteristics of IrO2-based electrodes in aqueous solutions containing C1 compounds

In this paper, we investigate the electrocatalytic behavior and degradation characteristics of IrO₂-based electrodes in Na₂SO₄ solutions containing C₁ compounds (CH₃OH, HCHO and HCOOH). Decreases are generally observed in the electrochemically active area, electrochemical stability and durability of the electrodes in aqueous solutions in the presence of these organic substrates. The following sequence holds for the influence of C₁ compounds on the electrode properties (i.e. activity and stability): CH₃OH > HCHO > HCOOH. The corrosion characteristics of electrode are studied by X-ray diffraction measurements. For the first time, the decomposition and dissolution of active oxide layers are quantitatively characterized from the decreases in cell volume of rutile-structured IrO₂ crystallite and from the increases in texture coefficient of (0 0 2) planes, respectively, as a result of the accelerated lifetime tests.     

Role of vanadium sites in NO and O2 adsorption processes over VOx/CeO2-ZrO2 catalysts – EPR and IR studies

The interaction of NO and O₂ with 5 mol.% of vanadia deposited on Ce_0.10Zr_0.90O₂ and Ce_0.69Zr_0.31O₂ supports by wet impregnation was studied by means of EPR and IR. The supports were structurally characterized by XRD and Raman spectroscopy. Influence of the phase composition of the support on vanadium speciation as well as on surface architecture of the oxovanadium entities was discussed. The NO forms adsorbed on vanadium-containing systems were compared to those observed on bare CeO₂-ZrO₂ supports. The main products appearing on the catalysts surface during the consecutive reaction with NO and O₂ were identified and their thermal evolution was observed. Changes in vanadium speciation accompanying redox processes related to NO and O₂ activation were also observed and discussed.     

Oxygen gas evolution at,and deterioration of,RuO2/ZrO2-coated titanium anodes at elevated temperature in strong base

It was demonstrated that the addition of a second, more inert oxide (ZrO₂) to the active RuO₂ layer on a titanium substrate substantially increased the service life of DSA-type anodes with respect to oxygen gas evolution (i = 0.75 A cm^?2) in 6.0 mol dm^?3 NaOH at 80°C. The electrocatalytic activity of the mixed oxide layer for this reaction remained virtually constant on altering the composition over the range 60–100 mol% RuO₂. The optimum service life (ca. 200 h) was observed with an 80/20 (RuO₂/ZrO₂) mol% oxide mixture. Electron microscope studies showed that such a layer was highly cracked. The increased stability of the mixed oxide-coated system is attributed to better protection of the base metal attack on the latter, leading to shedding to the active layer, being a major route for deterioration of this type of anode.     

Long-term degradation of Ta2O5-doped Bi2O3 systems

Bismuth oxide in δ-phase is a well-known high oxygen ion conductor and can be used as an electrolyte for intermediate temperature solid oxide fuel cells (IT-SOFCs). 5-10 mol% Ta₂O₅ are doped into Bi₂O₃ to stabilize δ-phase by solid state reaction process. One Bi₂O₃ sample (7.5TSB) was stabilized by 7.5 mol% Ta₂O₅ and exhibited single phase δ-Bi₂O₃-like (type I) phase. Thermo-mechanical analyzer (TMA), X-ray diffractometry (XRD), AC impedance and high-resolution transmission electron microscopy (HRTEM) were used to characterize the properties. The results showed that holding at 800-850 °C for 1 h was the appropriate sintering conditions to get dense samples. Obvious conductivity degradation phenomenon was obtained by 1000 h long-term treatment at 650 °C due to the formation of α-Bi₂O₃ phase and Bi₃TaO₇, and 〈1 1 1〉 vacancy ordering in Bi₃TaO₇ structure.     

Estimation of the effectiveness factor of an outer-sphere redox couple (Fe3+/Fe2+) using rotating disk Ti/IrO2 electrodes of different loading

The effectiveness factor; E _f , defined as the fraction of the surface that participates effectively in a given reaction, is an important parameter when operating three-dimensional (3D) electrodes. The rotating disk electrode (RDE) technique with the Fe³⁺/Fe²⁺ redox couple as a probe reaction has been used for the evaluation of the effectiveness factor of 3D Ti/IrO₂ electrodes with different IrO₂ loading. For this purpose, steady-state polarization measurements using Ti/IrO₂ rotating disk electrodes in 0.5 M Fe³⁺/Fe²⁺ in 1 M HCl were carried out under well-defined hydrodynamic conditions. The low-field approximation relation has been used for the estimation of the exchange current densities j ₀, of the Fe³⁺/Fe²⁺ redox couple. It was found for this redox couple that the effectiveness factor is very low (<2%) and essentially the 2D electrode surface area works effectively in the steady-state polarization measurements.     

Efficient production of hydrogen and multi-walled carbon nanotubes from ethanol over Fe/Al2O3 catalysts

Fe/Al₂O₃ catalysts with different Fe loadings (10-90 mol%) were prepared by hydrothermal method. Ethanol decomposition was studied over these Fe/Al₂O₃ catalysts at temperatures between 500 and 800 °C to produce hydrogen and multi-walled carbon nanotubes (MWCNTs) at the same time. The results showed that the catalytic activity and stability of Fe/Al₂O₃ depended strongly on the Fe loading and reaction temperature. The Fe(30 mol%)/Al₂O₃ and Fe(40 mol%)/Al₂O₃ were both the effective catalyst for ethanol decomposition into hydrogen and MWCNTs at 600 °C. Several reaction pathways were proposed to explain ethanol decomposition to produce hydrogen and carbon (including nanotube) at the same time.     

Effect of composition on the surface and electrocatalytic properties of Ti/IrO x +RhO x electrodes: H2 evolution from acidic solution

IrO _x +RhO _x mixed oxide layers on a Ti support were prepared by thermal decomposition at 450 °C over the whole composition range. The temperature range 450–600 °C was explored for the composition 30 mol% RhO _x . Samples were characterized by means of SEM, XPS, cyclic voltammetry and polarization curves. Their electrocatalytic properties were tested for the H₂ evolution reaction. The following experimental parameters were scrutinized: voltammetric charge, Tafel slope, reaction order (H⁺), electrical resistance of electrocatalysts. The electrocatalytic properties were evaluated at constant potential as a function of temperature as well as of composition. The electrode stability was assessed by comparing CV curves before and after groups of experiments. A reaction mechanism has been proposed. RhO _x is more active than IrO _x , its effect showing up for compositions >30 mol%. In honour of Professor G. Kreysa on the occasion of his 60th birthday. On leave from Institute for Nuclear Research, Pitesti, Romania.     

Electrochemical capacitance of nanoporous hydrous RuO2 templated by anionic surfactant

The nanoporous RuO₂·3.38H₂O was synthesized with a surfactant template using sodium dodecyl sulfate. The surface area of the material amounted to 220 m² g⁻¹ while the maximum specific capacitance obtained was 870 Fg⁻¹ at a scan rate of 10 mV s⁻¹. The specific capacitance of nanoporous RuO₂·3.38H₂O electrode exhibits enhancement, compared with other porous RuO₂ materials synthesized by different methods. The nanoporous RuO₂·3.38H₂O is a very promising material for high performance capacitance.