Enhanced electrical and electrochemical properties of PMMA-clay nanocomposite gel polymer electrolytes

In the present work, effect of organically modified montmorillonite (MMT) clays on PMMA-based electrolytes has been investigated. The nanocomposites have been prepared by solution intercalation technique with varying clay loading from 0 to 5 wt.%. The formation of partially exfoliated nanocomposites has been confirmed by XRD and TEM analyses. The obtained nanocomposites were soaked with 1 M LiClO₄ in 1:1 (v/v) solution of propylene carbonate (PC) and diethyl carbonate (DEC) to get the required gel electrolytes. Surface morphology and structural conformation of the nanocomposite electrolytes have been examined by SEM and FTIR analyses, respectively. It has been observed that the ionic conductivity of the nanocomposite gel polymer electrolytes increases with the increase in clay loading and attains a maximum value of 1.3 × 10⁻³ S/cm at room temperature as revealed by ac impedance spectroscopy. Improvement of electrochemical and interfacial stabilities has also been observed in the gel electrolytes containing MMT fillers.     

Novel preparation method for improving the dispersion of ionic liquid‐modified montmorillonite in poly(ethylene terephthalate)

Thermally stable ionic liquids (ILs) were used to modify clay nanoparticles for use in the preparation of poly(ethylene terephthalate)/clay nanocomposites. Nanoclays with smaller particle size distributions were prepared with a two‐step centrifugation method that removed large particles from commercial montmorillonite (MMT). Scanning electron microscopy of aqueous dispersions of MMT and centrifuged clay (CMMT) illustrated that the average particle size of CMMT in water was much lower than that of MMT in water. Both CMMT and MMT were modified with imidazolium‐ and phosphonium‐based ILs. Fourier transform infrared spectroscopy revealed that the surfactants were associated with the clay surface. Thermal gravimetric analysis results indicated that clays modified with thermally stable ILs degraded above 300°C and could survive PET processing temperatures. Transmission electron microscopy for nanocomposites revealed an improvement in the dispersion of centrifuged nanoclays (modified with both imidazolium and phosphonium ILs) into the polymer matrix compared to non‐centrifuged modified MMT with larger particle sizes. X‐ray diffraction and differential scanning calorimetry data indicated that particle size distributions have a significant effect on the dispersion and rate of crystallization of nanoclays modified with imidazolium surfactants. There was, however, a less important effect of centrifugation on the dispersion of nanoclays modified with phosphonium surfactants. POLYM. COMPOS. 37:1259–1266, 2016. © 2014 Society of Plastics Engineers     

Synthesis and characterization of poly(acrylonitrile)/montmorillonite nanocomposites from surface‐initiated redox polymerization

We have developed a facile method to prepare polyacrylonitrile/montmorillonite (PAN/MMT) nanocomposites using the surface‐initiated redox polymerization of acrylonitrile (AN) in the aqueous phase. The MMT silicate surfaces were first treated with diethanolamine, and the modified MMT (DEA‐MMT) was subsequently used together with the Ce(IV) salt to serve as a redox system. The PAN chains growing on a surface‐tethered DEA expand the interlayer space, and thus lead to intercalated/exfoliated nanocomposites. The nano‐morphology of the prepared nanocomposites depends on the AN/OH molar ratio in feed. An exfoliated PAN/MMT nanocomposite was obtained when the feeding AN/OH molar ratio = 300 was used. The molecular weight of PAN in the nanocomposites prepared by the present method is also dependent on the AN/OH molar ratio in feed and can be up to ca. 160,000 g/mol. The differential scanning calorimeter (DSC) and thermogravimetric analysis (TGA) analyses show that the increasing fraction of exfoliated silicate structures should enhance the contact interface between the silicate and polymer, resulting in the higher glass transition temperature and thermal stability. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Morphology,Thermal and Mechanical Properties of Poly (Styrene-Acrylonitrile) (SAN)/Clay Nanocomposites from Organic-Modified Montmorillonite

Poly (styrene-acrylonitrile) (SAN)/clay nanocomposites have successfully been prepared by melt intercalation method. The hexadecyl triphenyl phosphonium bromide (P16) and cetyl pyridium chloride (CPC) are used to modify the montmorillonite (MMT). The structure and thermal stability property of the organic modified MMT are, respectively characterized by Fourier transfer infrared (FT-IR) spectra, X-ray diffraction (XRD) and thermogravimetric analysis (TGA). The results indicate that the cationic surfactants intercalate into the gallery of MMT and the organic-modified MMT by P16 and CPC has higher thermal stability than hexadecyl trimethyl ammonium bromide (C16) modified MMT. The influences of the different organic modified MMT on the structure and properties of the SAN/clay nanocomposites are investigated by XRD, transmission electronic microscopy (TEM), high-resolution electron microscopy (HREM), TGA and dynamic mechanical analysis (DMA), respectively. The results indicate that the SAN cannot intercalate into the interlayers of the pristine MMT and results in microcomposites. However, the dispersion of the organic-modified MMT in the SAN is rather facile and the SAN nanocomposites reveal an intermediate morphology, an intercalated structure with some exfoliation and the presence of small tactoids. The thermal stability and the char residue at 700°C of the SAN/clay nanocomposites have remarkably enhancements compared with pure SAN. DMA measurements show that the silicate clays improve the storage modulus and glass transition temperature (Tg) of the SAN matrix in the nanocomposites.     

Electrolytic admicellar polymerization of pyrrole on natural rubber/clay nanocomposites

Organic–inorganic composites consisting of natural rubber (NR), polypyrrole (PPy), and sodium montmorillonite (Na‐MMT) were synthesized via electrolytic admicellar polymerization. A constant potential of 9 volts was chosen for the synthesis. The PPy concentration was fixed at 100 mM, and the clay contents were varied from 1 to 7 parts per hundred of rubber (phr). The synthesized nanocomposites were characterized by Fourier transform infrared spectroscopy (FTIR), X‐ray diffraction (XRD), scanning electron microscopy, and transmission electron microscopy (TEM), together with thermal stability (TGA), mechanical properties, and electrical conductivity (σ_dc) studies. The FTIR spectra indicated the characteristic peaks of both PPy and MMT clay and also evidenced a slight interaction between the PPy chain and the clay layers, verifying the success of electrolytic admicellar polymerization. XRD and TEM results pointed out the good dispersion of clay platelets in the polymer matrix, suggesting an exfoliated structure. The morphology of the nanocomposites was greatly dependent on the amount of MMT clay, especially at a 7 phr loading. The initial modulus and tensile strength of the nanocomposites containing the 7 phr loading were about four and two times higher, compared with unfilled NR/PPy, respectively. Thermal stability studies revealed a slight improvement in the decomposition temperature for the PPy component by the clay layers, whereas the opposite trend was found for the NR component. More interestingly, the electrical conductivity of the admicelled rubber increased significantly (～ 19–32 times) with increasing clay contents from 1 to 7 phr, in comparison with unfilled NR/PPy. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Intercalated clay structures and amorphous behavior of solution cast and melt pressed poly(ethylene oxide)–clay nanocomposites

The polymer nanocomposite (PNC) films consisted of poly(ethylene oxide) (PEO) and sodium cations montmorillonite (MMT) clay were prepared by aqueous solution casting and direct melt press compounding techniques, whereas the films of PEO with trimethyl octadecyl ammonium cations organo‐modified montmorillonite (OMMT) clay were formed by melt pressed technique. The clay concentrations in the nanocomposites used are 1, 2, 3, 5, 10, and 20 wt % of the PEO weight. The X‐ray diffraction patterns of these nanocomposites were measured in the angular range (2θ) of 3.8–30°. The values of basal spacing d₀₀₁ of MMT/OMMT, clay gallery width W_cg, d‐spacings of PEO crystal reflections d₁₂₀ and d₁₁₂, and their corresponding crystallite size L, and the peaks intensity I (counts) were determined for these nanocomposites. Results reveal that the nanocomposites have intercalated clay structures and the amount of intercalation increases with the increase of clay concentration. As compared to melt pressed PEO–MMT nanocomposites, the amount of clay intercalation is higher in aqueous solution cast nanocomposites. At 20 wt % MMT dispersion in PEO matrix, the solution cast PEO–MMT nanocomposite almost changes into amorphous phase. The melt press compounded PEO–OMMT films show more intercalation as compared to the PEO–MMT nanocomposites prepared by same technique. In melt pressed nanocomposites, the PEO crystalline phase significantly reduces when clay concentration exceeds 3 wt %, which is evidenced by the decrease in relative intensity of PEO principal crystalline peaks. The effect of interactions between the functional group (ethylene oxide) of PEO and layered sheets of clay on both the main crystalline peaks of PEO was separately analyzed using their XRD parameters in relation to structural conformations of these nanocomposites. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39898.     

Synthesis and interfacial properties of montmorillonite/polypyrrole nanocomposites

Montmorillonite/polypyrrole (MMT/PPy) nanocomposites were prepared by the in situ polymerization of pyrrole in the presence of MMT. The morphology of the MMT/PPy nanocomposites as examined by scanning electron microscopy differs slightly from that of the untreated MMT but markedly from that of polypyrrole. X-ray photoelectron spectroscopy (XPS) showed that the materials have MMT-rich surfaces, an indication that polypyrrole is essentially intercalated in the host clay galleries. The transmission electron microscopy showed, that the interlamellar spacing of the untreated MMT increased from 1.25 to 18.9 nm, when compared to nanocomposite MMT/10.8% PPy. Moreover, XPS highlighted the cation exchange of Na⁺ from montmorillonite by K⁺ (from the oxidant) and by the positively charged polypyrrole chains. Inverse gas chromatography indicated that the nanocomposites are high surface energy materials with a dispersive contribution to the surface energy reaching 200 mJ/m² at 150 °C, for a PPy loading of 21.4 wt%. The values of the MMT/PPy nanocomposites were correlated to the changes in the specific surface area of the MMT induced by the intercalation of polypyrrole.     

Synthesis and characterization of polyaniline–organoclay nanocomposites

Polyaniline (PANI)–organoclay nanocomposites were prepared. Intercalation of aniline monomer into montmorillonite (MMT) modified by polyoxyalkylene was followed by subsequent oxidative polymerization of the aniline in the interlayer spacing. The organoclay was prepared by cation exchange process between sodium cation in MMT and onium ion in four different types of polyoxyalkylene diamine and triamine with different molecular weight. Infrared spectra confirm the electrostatic interaction between the positively charged onium group (NH₃⁺) and the negatively charged surface of MMT. X‐ray diffraction analysis provides a structural information. The absence of d₀₀₁ diffraction band in the nanocomposites was observed at certain types and contents of organoclay. Scanning electron microscopy and transmission electron microscopy were employed to determine the dispersion of the clay into PANI. The thermal degradation behavior of PANI in the nanocomposites has been investigated by thermogravimetric analysis. The weight loss suggests that the PANI chains in the nanocomposites are more thermally stable than pristine PANI. This improvement is attributed to the presence of nanolayers with high aspect ratio acting as barriers, thus shielding the diffusion of degraded PANI from the nanocomposites. The electrical conductivity of the nanocomposites was increased 30 times more than that of pure MMT at a certain concentration. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of oligomeric‐modified montmorillonite on morphology and properties of polycarbonate/montmorillonite nanocomposites

Low‐molecular‐weight copolymers of styrene and vinylbenzyl ammonium salts (oligomeric surfactant) were used to modify montmorillonite (MMT). The oligomeric‐modified MMT showed good thermal stability, which made it suitable to be used for preparing polycarbonate(PC)/MMT nanocomposites at high temperature. A different series of PC/MMT nanocomposites had been prepared by melt processing using a twin screw extruder. The effect of oligomeric surfactant structure and clay loading on the morphology, mechanical property, thermal stability, and color appearance of the nanocomposites were explored. The results of X‐ray diffraction and transmission electron microscopy analyses indicated that the PC/MMT nanocomposites had partially exfoliated structures. The PC/MMT nanocomposites were found to retain light colored, which was important for optical application. Compared to neat PC, the nanocomposites showed better properties of thermal stability and heat insulation. The mechanical properties of the nanocomposites are significantly enhanced by incorporating clay into the PC matrix. The tensile strength of nanocomposites with 2 wt% clay content was up to 55 MPa, which was much higher than that of the neat PC (37 MPa). The maximum tensile modulus value was 19% higher than that of neat PC. POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Synthesis and characterization of resol‐layered silicate nanocomposites

Resol‐layered silicate nanocomposites were synthesized by intercalative polymerization of phenol and formaldehyde using layered clays such as an aminoacid‐modified montmorillonite (MMT) and a commercial modified MMT (Cloisite 30B). The composites were prepared by a sequential process in which one of the reactives of the phenolic resin was reacted with the organosilicate and subsequently cured with triethylamine. The nanocomposites were studied by means of X‐ray diffraction, atomic force microscopy, and thermogravimetric analysis. Results show a strong clay composition dependence on the intercalation state. The composite of resol with 2 wt % aminoacid‐modified MMT content has the best dispersion of clay layers. Thermal stability of nanocomposites was slightly increased in comparison with the neat resol. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Effects of the nature and combinations of solvents in the intercalation of clay with block copolymers on the properties of polymer nanocomposites

Polystyrene (PS) nanocomposites were prepared by the free‐radical polymerization of styrene in the presence of organically modified montmorillonite (MMT) clays. MMT clay was modified with a low‐molecular‐weight and quarternized block copolymer of styrene and 4‐vinylpyridine [poly(styrene‐b‐4‐vinylpyridine) (SVP)] with 36.4 wt % PS and 63.6 wt % poly(4‐vinylpyridine) (P4VP). Special attention was paid to the modification, which was carried out in different compositions of a solvent mixture of tetrahydrofuran (THF) and water. The swelling behavior of the MMT clay was studied by an X‐ray diffraction technique. The diffraction peak shifted to lower 2θ angles for all of the modified clays, which indicated the intercalation of the quarternized SVP copolymer into the MMT layers in different degrees. Higher interlayer distances, which showed a high degree of block copolymer insertion, were obtained for solvent compositions with THF in water. The resultant nanocomposites were characterized by X‐ray diffraction, atomic force microscopy, scanning electron microscopy, thermogravimetric analysis, and dynamic mechanical analysis. The desired exfoliated nanocomposite structure was achieved when the MMT modification was conducted in 50 or 66 wt % THF, whereas the other modifications all resulted in intercalated structures. The resulting exfoliated nanocomposite was found to have better thermal stability and dynamic mechanical performance compared to the others, even with 2% clay loading. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Optically transparent polycarbonate/clay nanocomposites with improved performance using phosphonium modified organoclay: Preparation and characterizations

The present work focuses on the morphology and properties of polycarbonate (PC)/clay nanocomposites prepared through melt blending and solution blending at two different loadings of organoclay (0.5 and 1 phr). The oraganoclay was prepared by incorporating thermally 2‐oxopropyl triphenyl phosphonium ion (OTPP) into the clay gallery with an intention to preserve the optical transparency of PC in the PC/clay nanocomposites. An increase in gallery height from 1.24 to 1.86 nm along with the extraordinary thermal stability (∼1.34% wt loss at 280°C, after 20 min) of the OTPP modified montmorillonite (OTPP‐MMT) made it suitable for retention of optical transparency of PC and delamination of the clay platelets in the nanocomposites. The morphological analysis revealed that the clay platelets were randomly dispersed into the PC matrix. An increase in glass transition temperature (T_g) as well as thermal stability of the PC in the nanocomposites was evident from thermal analysis. The strength and modulus of PC increased extensively with increase in OTPP‐MMT loading in the nanocomposites. The nanocomposites were found to retain optical transparency of PC without generation of any color in both the blending technique. POLYM. COMPOS., 199–212, 2016. © 2014 Society of Plastics Engineers     

Synthesis and characterization of some polyacrylate/montmorillonite nanocomposites by in situ emulsion polymerization using redox initiation system

Intercalated modification of Montmorillonite clay (MMT) with three different amino acids—Alanine, Leucine, and Phenylalanine—in the presence of hydrochloric acid followed by surface modification by methyl triethoxy silane coupling agent to produce double modified Montmorillonite clay which is characterized by X‐ray diffraction (XRD) and Thermogravimetric analysis (TGA). The data shows an increase in d‐spacing of modified clay as a result of cationic exchange. Double modified MMT clay was used in the preparation of Polyacrylate/clay nanocomposites by using an in situ redox emulsion polymerization of polyglycidylmethacrylate (PGMA) and polymethylmethacrylate (PMMA). The structure and properties of the prepared nanocomposites were achieved by XRD, TGA, and SEM. The results show that all weight loses temperatures for the nanocomposite samples are higher than that of pure polymer in both PGMA and PMMA. It is also obvious that the increasing in the clay content plays an effective role in the increasing of thermal stability of these materials. SEM shows that the clay is more homogenously dispersed in PMMA than in PGMA matrix. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and evaluation of high‐performance ethylene–propylene–diene terpolymer/organoclay nanoscale composites

The main objective of this study was to synthesize and characterize the properties of ethylene–propylene–diene terpolymer (EPDM)/clay nanocomposites. Pristine clay, sodium montmorillonite (Na⁺–MMT), was intercalated with hexadecyl ammonium ion to form modified organoclay (16Me–MMT) and the effect of intercalation toward the change in interlayer spacing of the silicate layers was studied by X‐ray diffraction, which showed that the increase in interlayer spacing in Na⁺–MMT by 0.61 nm is attributed to the intercalation of hexadecyl ammonium ion within the clay layers. In the case of EPDM/16Me–MMT nanocomposites, the basal reflection peak was shifted toward a higher angle. However, gallery height remained more or less the same for different EPDM nanocomposites with organoclay content up to 8 wt %. The nanostructure of EPDM/clay composites was characterized by transmission electron microscopy, which established the coexistence of intercalated and exfoliated clay layers with an average layer thickness in the nanometer range within the EPDM matrix. The significant improvement in thermal stability and mechanical properties reflects the high‐performance nanocomposite formation. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2429–2436, 2004     

Rigid PVC/(layered silicate) nanocomposites produced through a novel melt‐blending approach

On the basis of the fusion behavior of poly(vinyl chloride) (PVC), the influence of compounding route on the properties of PVC/(layered silicate) nanocomposites was studied. Four different compounding addition sequences were examined during the melt compounding of PVC with montmorillonite (MMT) clay, including (a) a direct dry mixing of PVC and nanoclay, (b) an addition of nanoclay at compaction, (c) an addition of nanoclay at the onset of fusion, and (d) an addition of nanoclay at equilibrium torque. Both unmodified sodium montmorillonite (Na⁺‐MMT) and organically modified montmorillonite (Org.‐MMT) clays were used, and the effect of the addition sequence of the clay during compounding on its dispersion in the matrix was evaluated by X‐ray diffraction and transmission electron miscroscopy. The surface color change, dynamic mechanical analysis, and flexural and tensile properties of PVC/clay nanocomposites were also studied. The experimental results indicated that both the extent of property improvement and the dispersion of nanoparticles in PVC/(layered silicate) nanocomposites are strongly influenced by the degree of gelation achieved in PVC compounds during processing. The addition of nanoclay to PVC must be accomplished at the onset of fusion, when PVC particles are reduced in size, in order to produce nanocomposites with better nanodispersion and enhanced mechanical properties. Overall, rigid PVC nanocomposites with unmodified clay (Na⁺‐MMT) were more thermally stable and exhibited better mechanical properties than their counterparts with organically modified clay (Org.‐MMT). J. VINYL ADDIT. TECHNOL., 2009. © 2009 Society of Plastics Engineers     

Novel polyether polyurethane/clay nanocomposites synthesized with organicly modified montmorillonite as chain extenders

A kind of novel polyether polyurethane (PU)/clay nanocomposite was synthesized using poly(tetramethylene glycol), 4,4′‐diphenylmethane diisocyanate (MDI), 1,6‐hexamethylenediamine, and modified Na⁺‐montmorillonite (MMT). Here, organicly modified MMT (O‐MMT) was formed by applying 1,6‐hexamethylenediamine as a swelling agent to treat the Na⁺‐MMT. The X‐ray analysis showed that exfoliation occurred for the higher O‐MMT content (40 wt %) in the polymer matrix. The mechanical analysis indicated that, when the O‐MMT was used as a chain extender to replace a part of the 1,2‐diaminopropane to form PU/clay nanocomposites, the strength and strain at break of the polymer was enhanced when increasing the content of O‐MMT in the matrix. When the O‐MMT content reached about 5%, the tensile strength and elongation at break were over 2 times that of the pure PU. The thermal stability and the glass transition of the O‐MMT/PU nanocomposites also increased with increasing O‐MMT content. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 6–13, 2006     

Synthesis and characterization of poly(propylene)/montmorillonite nanocomposites by simultaneous grafting‐intercalation

A novel process for the preparation of poly(propylene)/montmorillonite (PP/MMT) nanocomposites was developed via simultaneous solution grafting‐intercalation in the presence of a reactive ammonium cation that can be grafted onto poly(propylene). Partially introducing this reactive cation into long alkyl ammonium modified MMT interlayers can transfer a conventional microcomposite into intercalated/exfoliated nanocomposites, which was evidenced by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The PP chains were tethered onto the clay surface through the bridge of the reactive ammonium cations, which can be characterized by FTIR. The bridged chemical bonding also results in a good interface adhesion between PP and MMT, as confirmed by SEM investigation. The enhanced thermal properties of PP/MMT nanocomposites were characterized by thermogravimetric analysis. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1018–1023, 2004     

Polylactic acid/epoxidized palm oil/fatty nitrogen compounds modified clay nanocomposites: Preparation and characterization

Clay modification was carried out by treatment of fatty nitrogen compounds (FNCs); fatty hydrazide (FH), hydroxy methyl fattyamide (HMFA), and difatty acyl thiourea (DFAT) were synthesized from vegetable oils with a sodium montmorillonite (MMT) as natural clay. This process was accomplished by stirring the clay particles in an aqueous solution of FH, HMFA, and DFAT, by which the clay layer thickness increased from 1.23 to 2.69, 2.89 and 3.21 nm, respectively. The modified clay was then used in the preparation of the polylactic acid/epoxidized palm oil (PLA/ EPO) blend nanocomposites. The interaction of the modifier in the clay layer was characterized by X-ray diffraction (XRD) and Fourier transform infrared (FTIR). Elemental analysis was used to estimate the presence of FNCs in the clay. The nanocomposites were synthesized by solution casting of the modified clay and a PLA/EPO blend at the weight ratio of 80/20, which has the highest elongation at break. The nanocomposites were then characterized using XRD, transmission electron microscopy (TEM), thermogravimetric analysis (TGA), and tensile properties measurements. Improvement in mechanical properties of the FH-MMT, HMFA-MMT, and DFAT-MMT nanocomposites was obtained when 2% of the DFAT-MMT and 3% of both FH-MMT and HMFA-MMT loadings were used. PLA/EPO modified clay nanocomposites show higher thermal stability in comparison with those of the PLA/EPO blend. The XRD and TEM results confirmed the production of nanocomposites.     

Effect of clay with different cation exchange capacity on the morphology and properties of poly(methyl methacrylate)/clay nanocomposites

PMMA/clay nanocomposites were successfully prepared by in situ free‐radical polymerization with the organic modified MMT‐clay using methyl methacrylate monomer and benzoyl peroxide initiator. Two clays with different cation exchange capacity have been used to prepare and compare the several properties. The clays have been modified using Amphoterge K2 by ion exchange reaction to increase the compatibility between the clay and polymer matrices. The modified clays have been characterized by wide‐angle X‐ray diffraction pattern, Fourier transform infrared spectroscopy, and thermogravimetric analysis (TGA). The powdered X‐ray diffraction and transmission electron microscopy techniques were employed to study the morphology of the PMMA/clay nanocomposites which indicate that the modified clays are dispersed in PMMA matrix to form both exfoliated and intercalated PMMA/modified clay nanocomposites. The thermomechanical properties were examined by TGA, differential scanning calorimetry, and dynamic mechanical analysis. Gas permeability analyzer shows the excellent gas barrier property of the nanocomposites, which is in good agreement with the morphology. The optical property was measured by UV–vis spectroscopy which shows that these materials have good optical clarity and UV resistance. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Synthesis and characterization of polyurethane cationomer/MMT hybrid composite

BACKGROUND: The development of polymeric nanocomposites incorporating intercalated or exfoliated layered silicate clays into the organic matrix has been substantially motivated by the significant improvements induced by the presence of the inorganic component. Moreover, understanding and controlling the dispersion of inorganic layers into segmented polyurethane matrices by means of ionic interactions, and exploiting these interactions to enhance physicomechanical behaviour, could be of great interest in the field of polymer nanocomposites. RESULTS: New cationic polyurethane elastomers were prepared starting from poly(butylene adipate)diol (M_n = 1000 g mol^?1), 4,4′‐diphenylmethane diisocyanate, 1,4‐butanediol and N‐methyldiethanolamine or N,N′‐β‐hydroxyethylpiperazine, used as potential quaternizable moieties. The characterization of the polymers was achieved using specific analyses employed for the macromolecular samples (Fourier transform infrared and ¹H NMR spectroscopy, thermogravimetric analysis (TGA), gel permeation chromatography). An extension of our research on polymers reinforced with organically modified montmorillonite (OM‐MMT) in order to prepare hybrid composites with improved properties was performed and the resulting materials were characterized using TGA, X‐ray diffraction, atomic force microscopy and scanning electron microscopy. Also, the mechanical properties of the cationic polyurethane/OM‐MMT composites were investigated in comparison with the pristine ionic/non‐ionic polymers and their composites containing non‐ionic polymer blended with OM‐MMT or ionic polymer and unmodified MMT. CONCLUSION: The insertion of the organically modified clay into the polymeric matrix gave an improvement of the mechanical properties of the polyurethane composites, especially the tensile strength and stiffness of the hybrid materials. Copyright © 2009 Society of Chemical Industry