A passivation mechanism of doped polyaniline on 410 stainless steel in deaerated H2SO4 solution

To investigate the role of polyaniline (PANI) in the corrosion protection of stainless steel (SS) in oxygen-deficient acidic solution, a separate doped PANI film electrode on a glass substrate was prepared and the test solution (1 M H₂SO₄) was purged with high-purity N₂ until dissolved oxygen level decreased more than two orders of magnitude. In this deaerated 1 M H₂SO₄ solution, the galvanic coupling interaction between the separate PANI film electrode and 410 SS was studied. Results reveal that the separate PANI film can passivate the 410 SS steadily for a long period of time. A variety of experimental methods including potentiodynamic measurement, potentiostatic (current-time) examination and X-ray photoelectron spectroscopy (XPS) are used to explore the mechanism by which the separate PANI film passivated the galvanic coupling SS in the deaerated sulfuric solution. These studies show that passivation is achieved because PANI film provides a large critical current at the early stage of coupling and a persistent passive current by its electrochemical dedoping/re-doping equilibrium activity with the acidic environment at the subsequent stage of coupling.     

Impact of SO2 concentration on the corrosion rate of X70 steel and iron in water-saturated supercritical CO2 mixed with SO2

The corrosion behavior of X70 steel and iron in water-saturated supercritical CO₂ mixed with SO₂ was investigated using weight-loss measurements. As a comparison, the instantaneous corrosion rate in the early stages for iron in the same corrosion environment was measured by resistance relaxation method. Surface analyzes using SEM/EDS, XRD and XPS were applied to study the morphology and chemical composition of the corroded sample surface. Weight-loss method results showed that the corrosion rate of X70 steel samples increased with SO₂ concentration, while the corrosion rate increased before decreasing with SO₂ concentration for iron sample. Comparing resistance relaxation method results with weight-loss method results, it is found that the instantaneous corrosion rate of iron is much higher than the uniform corrosion rate of the iron tablet specimens which are covered with thick corrosion product films after a long period of corrosion. The corrosion product films were mainly composed of FeSO₄ and FeSO₃ hydrates. The possible reaction mechanism under such environment was also analyzed, and the electrochemical reaction between the dissolved SO₂ in the condensed water film with iron is the critical reaction step.     

Evaluation of mechanically treated cerium (IV) oxides as corrosion inhibitors for galvanized steel

The use of cerium salts as corrosion inhibitors for hot dip galvanized steel has been object of a numerous studies in the last few years. The role of cerium ions as corrosion inhibitors was proved: cerium is able to block the cathodic sites of the metal, forming insoluble hydroxides and oxides on the zinc surface. This fact leads to a dramatic decrease of the cathodic current densities and, therefore, to a reduction the overall corrosion processes. On the other hand, the potential of cerium oxides as corrosion inhibitors was also proposed. However, the real effectiveness of this kind of anticorrosive pigments has not been clarified yet.In this work cerium (IV) oxides are considered as corrosion inhibitors for galvanized steel. The corrosion inhibition mechanism of mechanically treated (milled) CeO₂ alone and in combination with milled SiO₂ nanoparticles was investigated. For this purpose milled CeO₂, CeO₂ and SiO₂ milled together and milled SiO₂ particles were studied as corrosion inhibitors in water solution. Therefore, the different mechanically treated particles were dispersed in 0.1 M NaCl solution to test their effectiveness as corrosion inhibitors for galvanized steel. The galvanized steel was immersed in the different solutions and the corrosion inhibition efficiency of the different particles was measured by means of electrochemical techniques. For this purpose, electrochemical impedance spectroscopy (EIS) measurements were carried out, monitoring the evolution of the corrosion processes occurring at the metal surface with the immersion time in the solution. The effect of the different pigments was also investigated by carrying out anodic and cathodic polarization measurements. The polarization curves were acquired under conditions of varied pH. The experimental measurements suggest that the mechanical treatment performed on the SiO₂ and CeO₂ particles promote the formation of an effective corrosion pigment. The tests evidence also the beneficial effect of the CeO₂ milled particles when used in combination with the mechanically treated SiO₂ particles. It was proved that in alkaline conditions the effect of the mechanically treated CeO₂ and SiO₂ particles is dramatically increased.     

Synthesis and electrochemical characterization of nano-CeO2-coated nanostructure LiMn2O4 cathode materials for rechargeable lithium batteries

LiMn₂O₄ spinel cathode materials were coated with 0.5, 1.0, and 1.5 wt.% CeO₂ by a polymeric process, followed by calcination at 850 °C for 6 h in air. The surface-coated LiMn₂O₄ cathode materials were physically characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray photoelectron microscopy (XPS). XRD patterns of CeO₂-coated LiMn₂O₄ revealed that the coating did not affect the crystal structure or the Fd3m space group of the cathode materials compared to uncoated LiMn₂O₄. The surface morphology and particle agglomeration were investigated using SEM, TEM image showed a compact coating layer on the surface of the core materials that had average thickness of about 20 nm. The XPS data illustrated that the CeO₂ completely coated the surface of the LiMn₂O₄ core cathode materials. The galvanostatic charge and discharge of the uncoated and CeO₂-coated LiMn₂O₄ cathode materials were measured in the potential range of 3.0-4.5 V (0.5 C rate) at 30 °C and 60 °C. Among them, the 1.0 wt.% of CeO₂-coated spinel LiMn₂O₄ cathode satisfies the structural stability, high reversible capacity and excellent electrochemical performances of rechargeable lithium batteries.     

Analytical characterization of silane films modified with cerium activated nanoparticles and its relation with the corrosion protection of galvanised steel substrates

Galvanised steel substrates were pre-treated in bis-1,2-[triethoxysilyilpropyl]tetrasulphide silane solutions containing SiO₂ or CeO₂ nanoparticles activated with cerium ions. The surface composition was investigated by infrared spectroscopy. The film thickness was determined by scanning electron microscopy. The results showed that the barrier properties of silane films modified with nanoparticles depend upon the concentration of nanoparticles. The results also showed that the silane film thickness increases when the nanoparticles are activated with cerium ions. The anti-corrosion behaviour of the cerium activated nanoparticles was also investigated at the microscale level, in artificial induced defects, using the scanning vibrating electrode technique (SVET). The substrates treated with the silane coating modified with CeO₂ nanoparticles revealed improved corrosion behaviour comparatively to the coatings modified with SiO₂ nanoparticles. X-ray photoelectron spectroscopy and Auger electron spectroscopy experiments carried out on the defects after immersion in NaCl solutions revealed the presence of a surface film containing zinc corrosion products and cerium/ceria compounds.     

Synthesis and electrochemical properties of CeO2 nanoparticle modified TiO2 nanotube arrays

In this paper, a cerium dioxide (CeO₂) modified titanium dioxide (TiO₂) nanotube array film was fabricated by electrodeposition of CeO₂ nanoparticles onto an anodized TiO₂ nanotube array. The structural investigation by X-ray diffraction, scanning electron microscopy and transmission electron microscopy indicated that the CeO₂ nanoparticles grew uniformly on the walls of the TiO₂ nanotubes. The composite was composed of cubic-phase CeO₂ crystallites and anatase-phase TiO₂ after annealing at 450 °C. The cyclic voltammetry and chronoamperometric charge/discharge measurement results indicated that the CeO₂ modification obviously increased the charge storage capacity of the TiO₂ nanotubes. The charge transfer process at the surface, that is, the pseudocapacitance, was the dominate mechanism of the charge storage in CeO₂-modified TiO₂ nanotubes. The greater number of surface active sites resulting from uniform application of the CeO₂ nanoparticles to the well-aligned TiO₂ nanotubes contributed to the enhancement of the charge storage density.     

Synthesis and characterization of highly stable optically passive CeO2-ZrO2 counter electrode

Transparent and adherent CeO₂-ZrO₂ thin films having film thicknesses ∼543-598 nm were spray deposited onto the conducting (fluorine doped tin oxide coated glass) substrates from a blend of equimolar concentrations of cerium nitrate hexahydrate and zirconium nitrate having different volumetric proportions (0-6 vol.% of Zr) in methanol. CeO₂-ZrO₂ films were polycrystalline with cubic fluorite crystal structure and the crystallinity was improved with increasing ZrO₂ content. Films were highly transparent (T ∼ 92%), showing decrease in band gap energy from 3.45 eV for pristine CeO₂ to 3.08-3.14 eV for CeO₂-ZrO₂ films. The different morphological features of the film obtained at various CeO₂-ZrO₂ compositions had pronounced effect on the ion storage capacity and electrochemical stability. CeO₂-ZrO₂ film prepared at 5 vol.% Zr concentration exhibited higher ion storage capacity of 24 mC cm⁻² and electrochemical stability of 10,000 cycles in 0.5 M LiClO₄ + PC electrolyte due to its film thickness (584 nm) coupled with relatively larger porosity (8%). The optically passive behavior of such CeO₂-ZrO₂ film (with 5 vol.% Zr) is affirmed by its negligible transmission modulation irrespective of repeated Li⁺ and electron insertion/extraction. The coloration efficiency of spray deposited WO₃ thin film is found to enhance from 47 to 107 cm² C⁻¹ when CeO₂-ZrO₂ is coupled as a counter electrode with WO₃ in an electrochromic device (ECD). These films can be used as stable ‘passive’ counter electrodes in electrochromic smart windows as they retain full transparency in both the oxidized and reduced states and ever-reported longevity.     

Cerium salt activated nanoparticles as fillers for silane films: Evaluation of the corrosion inhibition performance on galvanised steel substrates

The present work investigates the electrochemical behaviour of galvanised steel substrates pre-treated with bis-[triethoxysilylpropyl] tetrasulfide silane (BTESPT) solutions modified with SiO₂ or CeO₂ nanoparticles activated with cerium ions. The electrochemical behaviour of the pre-treated substrates was evaluated via electrochemical impedance spectroscopy in order to assess the role of the nanoparticles in the silane film resistance and capacitance. The ability of the Ce-activated nanoparticles to mitigate corrosion activity at the microscale level in artificial induced defects was studied via scanning vibrating electrode technique (SVET). Complementary studies were performed using potentiodynamic polarisation. The results show that the presence of nanoparticles reinforces the barrier properties of the silane films and that a synergy seems to be created between the activated nanoparticles and the cerium ions, reducing the corrosion activity. The addition of CeO₂ nanoparticles was more effective than the addition of SiO₂ nanoparticles.     

Effect of H2S on the CO2 corrosion of carbon steel in acidic solutions

The objective of this study is to evaluate the effect of low-level hydrogen sulfide (H₂S) on carbon dioxide (CO₂) corrosion of carbon steel in acidic solutions, and to investigate the mechanism of iron sulfide scale formation in CO₂/H₂S environments. Corrosion tests were conducted using 1018 carbon steel in 1 wt.% NaCl solution (25 °C) at pH of 3 and 4, and under atmospheric pressure. The test solution was saturated with flowing gases that change with increasing time from CO₂ (stage 1) to CO₂/100 ppm H₂S (stage 2) and back to CO₂ (stage 3). Corrosion rate and behavior were investigated using linear polarization resistance (LPR) technique. Electrochemical impedance spectroscopy (EIS) and potentiodynamic tests were performed at the end of each stage. The morphology and compositions of surface corrosion products were analyzed using scanning electron microscopy (SEM)/energy dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The results showed that the addition of 100 ppm H₂S to CO₂ induced rapid reduction in the corrosion rate at both pHs 3 and 4. This H₂S inhibition effect is attributed to the formation of thin FeS film (tarnish) on the steel surface that suppressed the anodic dissolution reaction. The study results suggested that the precipitation of iron sulfide as well as iron carbonate film is possible in the acidic solutions due to the local supersaturation in regions immediately above the steel surface, and these films provide corrosion protection in the acidic solutions.     

Formation of stable passive film on stainless steel by electrochemical deposition of polypyrrole

Stable passive film has been formed on 304 stainless steel during the electrochemical deposition of polypyrrole (PPy) from sulfuric acid solution. The stability of passive film under PPy increases with aging in H₂SO₄ and this film has much higher resistance to pitting than that formed by anodic polarization under the same condition of aging. XPS studies indicate that the content of chromium components in the oxides under PPy layer is about twice that of the anodically formed passive film with larger value of the ratio Cr₂O₃/Cr(OH)₃. Higher content of iron with a ratio of Fe²⁺/Fe³⁺ more than unity is also observed with a considerable lower hydration and sulfate content in the oxides under PPy layer. It is suggested that sulfate ion is consumed as a dopant in the formation of PPy film and the oxidation of stainless steel is achieved under the environment of lower concentration of water and sulfate molecules. This may result in the enhancement of formation of corrosion-resisting oxides rather than hydroxides and sulfates.     

Activity of oxygen reduction reaction on small amount of amorphous CeOx promoted Pt cathode for fuel cell application

Pt on ceria (CeO_x) particles supported on carbon black (CB) were synthesized using the combined process of hot precipitation and impregnation methods. During 30 cycles of cyclic voltammetry pre-treatment in the potential ranging from −0.2 to 1.3 V (V vs. Ag/AgCl), it was observed that a small amount of CeO_x, which consisted of the interface region between Pt and CeO_x, remained on Pt particles. Other free CeO_x particles were dissolved into H₂SO₄ aqueous solution. To develop the Pt-CeO_x/CB catalyst, the surface chemical states, the net chemical composition, morphology and electrochemical behavior in H₂SO₄ aqueous solution were characterized. Our microanalysis and electrochemical analysis indicate that the active CeO₂ with high specific surface area provides the continuous amorphous cerium oxide (Ce³⁺, Ce⁴⁺) layer with pores on the surface of Pt particles. It is concluded that the amorphous cerium oxide layer on Pt inhibits the oxidation of Pt surface and contributes to enhancement of the activity on Pt cathode. The single cell performance was also improved using the Pt-CeO_x/CB cathode. Based on all data, it is expected that the design based on characterization of the interface between Pt and small amount of amorphous cerium oxide layer could help in preparation of more active Pt catalyst.     

Influence of TiO2 and CeO2 on the hydrogenation activity of bulk Ni2P

TiO₂- and CeO₂-promoted bulk Ni₂P catalysts were prepared by impregnation and in-situ H₂ temperature-programmed reduction method. The prepared catalysts were characterized by XRD and XPS. The hydrogenation activities of the catalysts were studied using 1.5 wt.% 1-heptene in toluene and 1.0 wt.% phenylacetylene in ethanol as the model feeds. The results indicate that bulk Ni₂P possesses low hydrogenation activity but is tunable by simply controlling the content of the additives (TiO₂ or CeO₂), suggesting that TiO₂ and CeO₂ are effective promoters to enhance the hydrogenation activity of Ni₂P.     

Elemental sulfur production through regeneration of a SO2-adsorbed V2O5-CoO/AC in H2

H₂ regeneration of an activated carbon supported vanadium and cobalt oxides (V₂O₅-CoO/AC) catalyst–sorbent used for flue gas SO₂ removal is studied in this paper. Elemental sulfur is produced during the H₂-regeneration when effluent gas of the regeneration is recycled back to the reactor. The regeneration conditions affect the regeneration efficiency and the elemental sulfur yield. The regeneration efficiency is the highest at 330 °C, with SO₂ as the product. The production of elemental sulfur occurs at 350 °C and higher with the highest elemental sulfur yield of 9.8 mg-S/g-Cat. at 380 °C. A lower effluent gas recycle rate is beneficial to elemental sulfur production. Intermittent H₂ feeding strategy can be used to control H₂S concentration in the gas phase and increase the elemental sulfur yield. Two types of reactions occur in the regeneration, reduction of sulfuric acid to SO₂ by AC and reduction of SO₂ to elemental sulfur through Claus reaction. H₂S is an intermediate, which is important for elemental sulfur formation and for conversion of CoO to CoS that catalyzes the Claus reaction. The catalyst–sorbent exhibits good stability in SO₂ removal capacity and in elemental sulfur yield.     

磷钼酸在酯化反应体系中对316不锈钢的腐蚀抑制机理

采用扫描电子显微镜(SEM)和X射线光电子能谱(XPS)研究了模拟醋酸丁酯反应(CH3COOH、H2SO4、H3PMo12O40,105℃)条件下316不锈钢(316SS)的表面形貌和元素组成。结果表明,磷钼酸经物理吸附在不锈钢表面形成保护层,并发生氧化还原反应,生成的水合物、氧化物、难溶盐类沉积在不锈钢表面,形成致密的钝化膜,从而抑制316SS的局部腐蚀,阻止点蚀的扩散和蔓延,PMo12O430-、MoO42-和CrO42-使钝化膜表层具有阳离子选择性,能阻挡SO24-通过该膜到达金属表面,膜内层结晶态氧化物具有阴离子选择性,阻止基体金属离子穿过钝化膜而溶解,从而抑制局部腐蚀的进一步扩展。     

Oxidation of CH4 over Pd supported on TiO2-doped SiO2: Effect of Ti(IV) loading and influence of SO2

Titania-modified silicas with different weight% of TiO₂ were prepared by sol–gel method and used as supports for Pd (1 wt%) catalysts. The obtained materials were tested in the oxidation of methane under lean conditions in absence and in presence of SO₂. Test reactions were consecutively performed in order to evaluate the thermal stability and poisoning reversibility. Increasing amounts of TiO₂ improved the catalytic activity, with an optimum of the performance for 10 wt% TiO₂ loading. Moreover, the titania-containing catalysts exhibited a superior tolerance towards SO₂ by either adding it to the reactants or feeding it as a pure pretreatment atmosphere at 350 °C. Catalysts were characterized by XPS, XRD, FT-IR and BET measurements. According to the structural and surface analyses, the mixed oxides contained Si–O–Ti linkages which were interpreted as being responsible for the enhanced intrinsic activity of supported PdO with respect to PdO on either pure SiO₂ or pure TiO₂. Moreover, the preferential interaction of the sulfur molecule with TiO₂ and the easy SO_x desorption from high surface area silica were the determining factors for the superior SO₂ tolerance of the TiO₂-doped catalysts.     

Direct synthesis of CeO2/SiO2 mesostructured composite materials via sol–gel process

A series of CeO₂/SiO₂ mesostructured composite materials was synthesized by sol–gel process using Pluronic P123 as template, tetraethylorthosilicate as silica source and hexahydrated cerium nitrate as precursor under acid condition. The as-synthesized materials with Ce/Si molar ratio ranging from 0.03 to 0.3 were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), laser Raman spectroscopy (LRS), and N₂ adsorption. Characterization revealed that all samples possess ordered hexagonal mesoporous structure similar to SBA-15 and possess high surface area, large pore volume and uniform pore size. The fact that cerium species are present as highly dispersed CeO₂ nanocrystals in hexagonal matrix was confirmed by XRD combined with high-resolution TEM and selected area electron diffraction (SAED) analysis. Introduction of ceria to silica matrix can cause a distortion of hexagonal ordering structure and decrease pore diameter and increase the wall thickness of mesopores. Moreover, it can be found that this sol–gel route is a feasible, effective and simple method for templating synthesis of CeO₂/SiO₂ composite materials.     

Effects of surface modification on the cycling stability of LiNi0.8Co0.2O2 electrodes by CeO2 coating

A high-performance LiNi_0.8Co_0.2O₂ cathode was successfully fabricated by a sol-gel coating of CeO₂ to the surface of the LiNi_0.8Co_0.2O₂ powder and subsequent heat treatment at 700 °C for 5 h. The surface-modified and pristine LiNi_0.8Co_0.2O₂ powders were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), slow rate cyclic voltammogram (CV), and differential scanning calorimetry (DSC). Unlike pristine LiNi_0.8Co_0.2O₂, the CeO₂-coated LiNi_0.8Co_0.2O₂ cathode exhibits no decrease in its original specific capacity of 182 mAh/g (versus lithium metal) and excellent capacity retention (95% of its initial capacity) between 4.5 and 2.8 V after 55 cycles. The results indicate that the surface treatment should be an effective way to improve the comprehensive properties of the cathode materials for lithium ion batteries.     

SO2 and NO removal from flue gas over V2O5/AC at lower temperatures — role of V2O5 on SO2 removal

Supporting V₂O₅ onto an activated coke (AC) has been reported to significantly increase the AC's activity in simultaneous SO₂ and NO removal from flue gas. To understand the role of V₂O₅ on SO₂ removal, V₂O₅/AC is studied through SO₂ removal reaction, surface analysis, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared (FTIR) techniques. It is found that the main role of V₂O₅ in SO₂ removal over V₂O₅/AC is to catalyze SO₂ oxidation through a VOSO₄-like intermediate species, which reacts with O₂ to form SO₃ and V₂O₅. The SO₃ formed transfers from the V sites to AC sites and then reacts with H₂O to form H₂SO₄. At low V₂O₅ loadings, a V atom is able to catalyze as many as 8 SO₂ molecules to SO₃. At high V₂O₅ loadings, however, the number of SO₂ molecules catalyzed by a V atom is much less, due possibly to excessive amounts of V₂O₅ sites in comparison to the pores available for SO₃ and H₂SO₄ storage.     

Enhanced electrochemical and thermal stability of surface-modified LiCoO2 cathode by CeO2 coating

CeO₂-coated LiCoO₂ particles were successfully synthesized by a sol-gel coating of CeO₂ on the surface of the LiCoO₂ powder and subsequent heat treatment at 700 °C for 5 h. The surface-modified and pristine LiCoO₂ powders were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), Auger electron spectroscopy (AES), slow rate cyclic voltammogram (CV), and differential scanning calorimetry (DSC). Cyclic voltammetry curves suggested that the CeO₂ coating suppressed the phase transitions. Unlike pristine LiCoO₂, the CeO₂-coated LiCoO₂ cathode exhibited better capacity retention than the pristine LiCoO₂ electrode in the higher cutoff voltage. Differential scanning calorimetric data revealed the higher thermal stability of the CeO₂-coated LiCoO₂ electrode.     

Electrochemical and XPS studies of sputter-deposited ternary Mn-Ta-Cr alloys in chloride-free and chloride-containing sulphuric acid solutions

Amorphous manganese-rich (67-80 at.%) Mn-Ta-Cr alloy films were prepared by DC magnetron sputtering method. The corrosion behavior and stability of the Mn-Ta-Cr alloy films were examined in chloride-free and -containing 1 M H₂SO₄. AC and DC electrochemical techniques in combination with XPS analysis were used. Mn-Ta-Cr alloys exhibited very high corrosion resistance and stability up to transpassive dissolution region of chromium. The high corrosion resistance of Mn-Ta-Cr sputtered films is based on the formation of double oxyhydroxide passive film composed mainly of chromium and tantalum. The partial substitution of tantalum with chromium improves the corrosion resistance of the sputter-deposited alloys via accelerating the preferential dissolution of manganese and stabilizing alloy/passive film interface. A change in the passive film structure was observed when the alloys were anodically polarized at potentials higher than 0.6 V (SCE).