非均相硝化反应器的最佳中试容积

在5个几何相似的具有双排蛇管的模拟硝化反应器中,测定了不同工况下液液湍流搅拌分散系统的Sauter直径和固液混合系统相两相的停留时间分布（RTD）。关联出了Sauter直径与相比、转速、搅拌浆叶直径之间的关系式,得到了固液系统流体流动模型的模型参数。由各参数随硝化反应器容积的变化规律,确定了硝化反应器的最佳中试容积。     

Entwurf und Betrieb eines Rohrreaktors mit enger Verweilzeitverteilung

In process engineering the residence time is an important design parameter, and a narrow residence time distribution is advantageous to avoid possible by-products in complex chemical reactions. A good radial mixing with low axial dispersion provides a narrow residence time distribution in a tube reactor. The axial dispersion of laminar flow in a straight tube is very high and generates a wide residence time distribution. However, secondary flows improve the radial mixing, which are investigated in this paper for curved tube reactors. Design notes for good radial mixing and geometric designs of tube reactors with baffles are presented.     

Design of a Flexible Pilot Plant Reactor for the Steam Cracking Process

A design technique for a pilot plant reactor of single diameter is presented to scale up or down steam cracking coils of different configurations like mono‐tubular, classical, and reversed splits. Using dimensional analysis, two criteria are selected in establishing partial similarity between different scales, the mean residence time, and the axial pressure profile in the reactor, in addition to preserving the flow pattern within the turbulent region. The sensitivity and accuracy of the proposed method is compared to another conceivable alternative that focuses on the lateral gradients. The pilot reactor coil is adapted for any large‐scale reactor by the adjustment of feed flow rate and the effective length exposed to the firebox heat flux. Simulation results for naphtha cracking in a commercial split coil and also the equivalent pilot plant reactors are used for verification and validation of this method.     

旋转填料床与盘管组合反应器中的流动特性

以饱和的NaCl水溶液为示踪剂,采用脉冲法考察了液体流量、转子转速对旋转填料床与盘管组合反应器停留时间分布(RTD)曲线的影响。用轴向扩散模型对流动状况和返混程度进行了表征。结果表明,组合反应器内的流体流动型态与盘管相同,接近活塞流,且流量越大,平均停留时间越短。旋转填料床转子转速对组合反应器停留时间分布影响很小。     

自热转化炉停留时间分布

以氢气作为示踪剂,运用脉冲法测定自热转化炉内停留时间的分布。实验结果表明:随着催化剂床层的增高,停留时间分布密度函数变窄,平均停留时间和量纲一方差均减小;当进口气量增大时,平均停留时间减小,量纲一方差增大。应用N个全混流反应器(CSTR)、轴向混合模型和平推流模型串联建立自热转化炉停留时间分布模型,由Laplace变换法和阻尼最小二乘法对模型参数进行估算,模型估计停留时间曲线与实验测量曲线吻合良好。     

Process Intensification of Living Cationic Polymerization of Isobutylene by a Flow Reaction System

Increasing the reaction temperature of the living cationic polymerization of isobutylene is crucial for industrial production due to the cost of refrigeration. The reaction temperature increase was achieved with an accelerated reaction rate using a flow reaction system. The polymerization conditions, including the flow reactor design, were based on the results of kinetic studies. Utilizing a milli‐scale flow reactor, polyisobutylene, which has a narrow molecular weight distribution, was obtained within a considerably short residence time at a high temperature. Furthermore, it was confirmed that the value of M_w/M_n correlates with the product of the Reynolds number and the angle of collision.     

Equipment and Separation Units for Flow Chemistry Applications and Process Development

Process development and small‐scale production gets more and more important in fine chemistry and pharmaceutical production. An equipment toolbox assists process synthesis presented in this contribution. A microfluidic calorimeter can measure kinetic and thermodynamic reaction data with commercial plate reactors. A tubular reactor coiled with 90° bends allows for long residence time with low axial dispersion, also known as coiled flow inverter (CFI). A similar setup is used for continuous‐flow cooling crystallization. Small‐scale columns with rotating internals are employed for distillation and liquid‐liquid extraction. Main emphasis will be put on automation and scale‐up in future steps.     

Casson流体层流反应器中连串反应的产品分布

引　言目前化工流体力学涉及的范围已由传统的牛顿流体发展到非牛顿流体 .常见的非牛顿流体包括幂律流体、Bingham流体和Casson流体 .有许多高聚物反应物系和生化反应物系属于非牛顿流体 .特别是某些生化反应系统 ,所处理的物系常由各种天然物质组成 ,因而表现出典型的非牛顿流     

Residence Time Characteristics of the Novel Archimedean Screw Crystallizer/Reactor

This work presents a novel design of a continuous crystallizer, the Archimedean screw crystallizer reactor (ASKR) with integrated Archimedean screw as conveying element. By the screw, the axial motion of the product solution is initiated, and an undesired axial mixing is restricted. This structure results in a narrow residence time distribution and, thus, promotes a defined product quality. In order to quantitatively assess the flow characteristics of the crystallizer and to highlight the influence of variable operating parameters such as rotational speed and volumetric flow, investigations of the residence time behavior with variation of the operating parameters are reported.     

Estimation of heating time in tubular supercritical water reactors

Reactor efficiency and product distribution in supercritical water (SCW) reactors is greatly influenced by the design of the heating section of these reactors. However, little experimental or theoretical work is available to estimate the rate of heat transfer in such systems. In the present study, CFD modeling of the heat transfer in tubular SCW reactors has been performed. Effects of various operating parameters; i.e. reactor temperature and pressure, flow rate, reactor diameter, and the external heating mechanism, on the heating time constant, the temperature profile along the reactor, and reactor residence time are investigated. Based on numerical simulations, a semi-theoretical model is proposed to estimate the heating time constant as a function of reactor operating conditions. Results of this study provide useful insights for designing continuous supercritical water reactors as well as for the analysis of experimental data obtained from such systems.     

在微结构反应器中制备双酚A环氧丙烯酸树脂

为了解决釜式反应器制备双酚A环氧丙烯酸树脂(EA)过程中存在温度控制难、反应周期长和稳定性差等问题,采用具有高效传热和传质能力的微结构反应器来合成EA。研究了反应温度、流速、停留时间、催化剂种类及用量、管径对反应的影响,优化出最佳制备工艺。采用傅里叶红外光谱(FT-IR)对产物EA结构进行了表征。结果表明:应用微结构反应器可以成功制备EA。最佳制备条件如下:反应温度140 ℃,流速3.05 mL/min,停留时间4 min,管径1 mm,催化剂选用三苯基膦且用量为双酚A环氧树脂(EP)质量的2%。在最佳制备条件下,丙烯酸和环氧基的转化率分别为99.1%和96.3%。固化涂膜的附着力、铅笔硬度和耐磨性等,均达到了使用要求。     

Liquid-liquid two phase flow of millichannel with a dynamic mixer

A novel millimeter-sized reactor, named millireactor in the present study, is proposed for oil droplet formation aiming at heterogeneous enzymatic hydrolysis. The reactor consists of a circular ditch with a small stirring bar and a straight channel. To obtain optimal operation conditions and a reactor configuration for droplet formation, the stable droplet formation region was explored by mapping analysis, and the relationship between the specific interfacial area of droplets and other physical parameters were investigated by dimension analysis. It was found that the shear stress parameter and interfacial tension played important roles in the droplet formation. Considering parameters such as the length of the stirring bar, rotating speed, diameter of the stirring section, gap width, interfacial tension, viscosity and residence time in the stirring section, a correlation equation including three dimensionless numbers was obtained. The optimal design guide for obtaining high specific area of oil droplets involves increasing the volume of the stirring section and reducing the gap width as narrow as possible. The reactor performance was evaluated comparing the amount of fatty acid produced in the millireactor versus the batch reactor. The productivity of the millireactor was higher than the batch reactor for the first 10 min.     

乙烯利重排器的模拟分析与设计优化

重排是乙烯利生产中的关键步骤,本文建立了重排反应器数学模型,模拟表明重排器中物料停留时间不足,三（2-氯乙基）亚磷酸酯转化率低;预热和反应的高度耦合导致重排器操作范围窄、装置稳定性差。模拟结果与装置实际情况一致。因此,对重排器进行了优化设计,将其分解为预热器和重排反应器。结果表明通过优化设计,重排过程的操作稳定性大大加强,控制了反应器飞温,提高了亚酯转化率,减少了副反应的发生;并且新的重排工艺可以利用反应热预热原料,过程能耗降低。     

Approximate analytical design procedures for plug flow electrochemical reactors

Approaches to the approximate design of plug flow electrochemical reactors are described. In one approach the local reactor voltage balance is combined with the associated material balance to give a single variable equation for the reactor residence time. Other approaches consider qualitatively situations when potentiostatic or galvanostatic conditions may be used as approximations to constant voltage operation.     

振荡流反应器的物料停留时间分布模型研究

提出了一个基于马尔柯夫链（Markov chains）的考虑腔室间返混的振荡流反应器物料停留时间分布模型。通过对在内径50mm,长1．95m的振荡流反应器进行的理想脉冲示踪试验数据的统计分析,给出了模型的唯一参数回流比R的经验计算公式。发现在试验条件下,存在一个与最小回流比R相对应的振荡条件。这振荡条件可表示为振荡流雷诺数（Reo）与净流雷诺数（Ren）的比值ζ,其范围为1．6〈ζ〈2．5。     

Turbulent Modeling of the Production of Ultra Fine Aluminum Particles: Scale-Up

A convenient way to synthesize aluminum nanoparticles is to evaporate the metal, direct this vapor into a tubular reactor and quench it with a radial flow of cold gas. The supersaturated vapors nucleate and grow into the desired nanoparticles. For small-scale operations, because of the high temperatures and relatively low flow rates involved, the conditions of operation are usually laminar. As the units are scaled up to higher production rates, the flows become transitional or even fully turbulent. This work reports on the use of a Low Reynolds Number (LRN) turbulent model to simulate this system and its scale up for the synthesis of pure aluminum powders. Coagulation was identified as the dominating mechanism in particle growth for the conditions and scales studied. Scale up with dynamic similitude results in increased residence time which significantly changes the particle properties during scale-up. In scale-up with constant residence time, the flow field regime changes from laminar to turbulent. These changes in the flow regime affect the particle characteristics significantly for reactors of small length to diameter ratio (L/D = 6), but are almost insignificant for large length to diameter ratios (L/D = 12). Turbulent reactors showed small changes in the particle characteristics, plus a better percentage of metal vapor recuperated as particles at the end of the reactor.     

Numerical simulation of flow field and residence time of nanoparticles in a 1000-ton industrial multi-jet combustion reactor

In this work, by establishing a three-dimensional physical model of a 1000-ton industrial multi-jet combustion reactor, a hexahedral structured grid was used to discretize the model. Combined with realizable k–ε model, eddy-dissipation-concept, discrete-ordinate radiation model, hydrogen 19-step detailed reaction mechanism, air age user-defined-function, velocity field, temperature field, concentration field and gas arrival time in the reactor were numerically simulated. The Euler–Lagrange metho...     

Coiled flow inverter as an inline mixer

Helical coils are widely used in the process industries to improve the mixing efficiency under laminar flow conditions. It was further observed that in the regular helical coils, there exists a confined region in the tube cross-section where fluids are entrapped and can escape only by diffusion. In the present work, an attempt has been made to further enhance the mixing in the coiled tube at low Dean number using the phenomenon of flow inversion. The study is performed in coiled flow inverter (CFI) [Saxena, A.K., Nigam, K.D.P., 1984. Coiled configuration for flow inversion and its effect on residence time distribution. A.I.Ch.E. Journal 30, 363-368] which was developed using the concept of inverting the direction of fluid by 90^°. It comprises coils with equidistant 90^° bends. The scalar mixing of two miscible fluids has been quantified for different process conditions (Dean number, Schmidt number and number of bends) by using scalar transport technique. There was a significant increase in mixing performance of CFI as compared to regular helical coils at low Dean number. The mixing efficiency increased with the increase in Dean number and number of bends. It was also observed that the mixing performance was enhanced with increase in Schmidt number. A new correlation has been proposed for unmixedness coefficient of CFI as a function of Dean number, Schmidt number and number of bends. The proposed correlation has maximum error of ±20% with the numerical predictions.     

撞击流反应器撞击区流动特性研究

为研究撞击区的流动特性,在有效容积为160 L的撞击流反应器内,以水为介质,饱和KCl溶液为示踪剂,用电导法测定了不同导流筒出口间距和撞击流速下的示踪剂浓度曲线,并通过多釜串联模型拟合得到了撞击区的平均停留时间及模拟釜数。结果表明:导流筒出口间距减小,撞击流速增大,撞击区平均停留时间减小,釜数减小;撞击流速为2.0 m/s时,撞击区内流型接近于全混流。停留时间分布主要受撞击流速的影响,增大流速有利于促进撞击区中的宏观混合。