Enhanced performance of Rh1/TiO2 catalyst without methanation in water‐gas shift reaction

Water‐gas shift (WGS) reaction is an important process for industrial hydrogen production. The side reaction of methanation often causes unavoidable loss of H₂ along with this reaction. Here, we report a Rh₁/TiO₂ single‐atom catalyst (SAC) with appreciable loading of 0.37 wt %, which exhibited an overall CO conversion of ～95% but without any methanation at 300°C, even under CO₂‐ and H₂‐rich WGS stream. The specific activity of this SAC was around four times higher than that of cluster catalyst, which meanwhile suffered from unfavorable methanation. It was found that Rh single atoms promoted the formation of more oxygen vacancies on the TiO₂ support to activate H₂O to generate H₂ and prohibited the dissociation of H₂ compared with Rh clusters, leading to the enhanced activity and selectivity for WGS. © 2016 American Institute of Chemical Engineers AIChE J, 63: 2081–2088, 2017     

Study of Unsteady‐State Operation of Methanation by Modeling and Simulation

Methanation of CO under unsteady‐state operation conditions was studied systematically based on a simplified mathematical model for an integral reactor using steady‐state kinetics available in the literature. The inlet composition of CO and H₂ was changed stepwise and the step response of the system was monitored in order to study the dynamic behavior of the reactor. Furthermore, periodic changes were applied with different cycling times. It was observed that the time average reaction rate could not be improved by cycling the feed composition. Moreover, the reactor appears to be self‐stabilizing, since the amplitude at the outlet is reduced, leading to a steady state for high cycling frequencies. The results allow conclusions on principles to design a methanation reactor for unsteady‐state operation. However, it also becomes obvious that unsteady‐state kinetics is mandatory in order to describe the experimental results obtained under dynamic conditions.     

A Novel Process for Renewable Methane Production: Combining Direct Air Capture by K<Subscript>2</Subscript>CO<Subscript>3</Subscript>/Alumina Sorbent with CO<Subscript>2</Subscript> Methanation over Ru/Alumina Catalyst

CO₂ methanation over supported ruthenium catalysts is considered to be a promising process for carbon capture and utilization and power-to-gas technologies. In this work 4% Ru/Al₂O₃ catalyst was synthesized by impregnation of the support with an aqueous solution of Ru(OH)Cl₃, followed by liquid phase reduction using NaBH₄ and gas phase activation using the stoichiometric mixture of CO₂ and H₂ (1:4). Kinetics of CO₂ methanation reaction over the Ru/Al₂O₃ catalyst was studied in a perfectly mixed reactor at temperatures from 200 to 300 °C. The results showed that dependence of the specific activity of the catalyst on temperature followed the Arrhenius law. CO₂ conversion to methane was shown to depend on temperature, water vapor pressure and CO₂:H₂ ratio in the gas mixture. The Ru/Al₂O₃ catalyst was later tested together with the K₂CO₃/Al₂O₃ composite sorbent in the novel direct air capture/methanation process, which combined in one reactor consecutive steps of CO₂ adsorption from the air at room temperature and CO₂ desorption/methanation in H₂ flow at 300 or 350 °C. It was demonstrated that the amount of desorbed CO₂ was practically the same for both temperatures used, while the total conversion of carbon dioxide to methane was 94.2–94.6% at 300 °C and 96.1–96.5% at 350 °C.     

Intrinsic and Effective Kinetics of Cobalt‐Catalyzed Fischer‐Tropsch Synthesis in View of a Power‐to‐Liquid Process Based on Renewable Energy

The production of liquid hydrocarbons based on CO₂ and renewable H₂ is a multi‐step process consisting of water electrolysis, reverse water‐gas shift, and Fischer‐Tropsch synthesis (FTS). The syngas will then also contain CO₂ and probably sometimes H₂O, too. Therefore, the kinetics of FTS on a commercial cobalt catalyst was studied with syngas containing CO, CO₂, H₂, and H₂O. The intrinsic kinetic parameters as well as the influence of pore diffusion (technical particles) were determined. CO₂ and H₂O showed only negligible or minor influence on the reaction rate. The intrinsic kinetic parameters of the rate of CO consumption were evaluated using a Langmuir‐Hinshelwood (LH) approach. The effectiveness factor describing diffusion limitations was calculated by two different Thiele moduli. The first one was derived by a simplified pseudo first‐order approach, the second one by the LH approach. Only the latter, more complex model is in good agreement with the experimental results.     

Untersuchung der CO2‐Absorptionskinetik in wässrigen Lösungen von N,N‐Diethylethanolanmin und N‐Ethylethanolamin

N‐Ethylethanolamine (EEA) and N,N‐diethylethanolamine (DEEA) represent promising alkanolamines for CO₂ removal from gaseous streams, as they can be prepared from renewable resources. In this work, the reaction rate constant for the reaction between CO₂ and EEA and the liquid‐side mass transfer coefficient were determined from the absorption rate measurements in a blend comprising DEEA, EEA and H₂O. A stirred‐cell reactor was applied for the absorption studies, whereas a zwitterion mechanism for EEA and a base‐catalyzed hydration mechanism for DEEA were used to describe the reaction kinetics.     

Chemical‐looping combustion process: Kinetics and mathematical modeling

Chemical Looping Combustion technology involves circulating a metal oxide between a fuel zone where methane reacts under anaerobic conditions to produce a concentrated stream of CO₂ and water and an oxygen rich environment where the metal is reoxidized. Although the needs for electrical power generation drive the process to high temperatures, lower temperatures (600–800°C) are sufficient for industrial processes such as refineries. In this paper, we investigate the transient kinetics of NiO carriers in the temperature range of 600 to 900°C in both a fixed bed microreactor (WHSV = 2‐4 g CH₄/h/g oxygen carrier) and a fluid bed reactor (WHSV = 0.014‐0.14 g CH₄/h per g oxygen carrier). Complete methane conversion is achieved in the fluid bed for several minutes. In the microreactor, the methane conversion reaches a maximum after an initial induction period of less than 10 s. Both CO₂ and H₂O yields are highest during this induction period. As the oxygen is consumed, methane conversion drops and both CO and H₂ yields increase, whereas the CO₂ and H₂O concentrations decrease. The kinetics parameter of the gas–solids reactions (reduction of NiO with CH₄, H₂, and CO) together with catalytic reactions (methane reforming, methanation, shift, and gasification) were estimated using experimental data obtained on the fixed bed microreactor. Then, the kinetic expressions were combined with a detailed hydrodynamic model to successfully simulate the comportment of the fluidized bed reactor. © 2010 American Institute of Chemical Engineers AIChE J, 2010     

Dynamic modeling and simulations of the behavior of a fixed‐bed reactor‐exchanger used for CO2 methanation

A multidimensional heterogeneous and dynamic model of a fixed‐bed heat exchanger reactor used for CO₂ methanation has been developed in this work that is based on mass, energy and momentum balances in the gas phase and mass and energy balances for the catalyst phase. The dynamic behavior of this reactor is simulated for transient variations in inlet gas temperature, cooling temperature, gas inlet flow rate, and outlet pressure. Simulation results showed that wrong‐way behaviors can occur for any abrupt temperature changes. Conversely, temperature ramp changes enable to attenuate and even fade the wrong‐way behavior. Traveling hot spots appear only when the change of an operating condition shifts the reactor from an ignited steady state to a non‐ignited one. Inlet gas flow rate variations reveal overshoots and undershoots of the reactor maximum temperature. © 2017 American Institute of Chemical Engineers AIChE J, 64: 468–480, 2018     

Production of bio‐crude from forestry waste by hydro‐liquefaction in sub‐/super‐critical methanol

Hydro‐liquefaction of a woody biomass (birch powder) in sub‐/super‐critical methanol without and with catalysts was investigated with an autoclave reactor at temperatures of 473–673 K and an initial pressure of hydrogen varying from 2.0 to 10.0 MPa. The liquid products were separated into water soluble oil and heavy oil (as bio‐crude) by extraction with water and acetone. Without catalyst, the yields of heavy oil and water soluble oil were in the ranges of 2.4–25.5 wt % and 1.2–17.0 wt %, respectively, depending strongly on reaction temperature, reaction time, and initial pressure of hydrogen. The optimum temperature for the production of heavy oil and water soluble oil was found to be at around 623 K, whereas a longer residence time and a lower initial H₂ pressure were found to be favorite conditions for the oil production. Addition of a basic catalyst, such as NaOH, K₂CO₃, and Rb₂CO₃, could significantly promote biomass conversion and increase yields of oily products in the treatments at temperatures less than 573 K. The yield of heavy oil attained about 30 wt % for the liquefaction operation in the presence of 5 wt % Rb₂CO₃ at 573 K and 2 MPa of H₂ for 60 min. The obtained heavy oil products consisted of a high concentration of phenol derivatives, esters, and benzene derivatives, and they also contained a higher concentration of carbon, a much lower concentration of oxygen, and a significantly increased heating value (>30 MJ/kg) when compared with the raw woody biomass. © 2009 American Institute of Chemical Engineers AIChE J, 2009     

Surface Tensions of Carbonated 2‐Amino‐2‐methyl‐1‐propanol and Piperazine Aqueous Solutions

Surface tensions of carbonated 2‐amino‐2‐methyl‐1‐propanol (AMP) and piperazine (PZ) aqueous solutions were measured by a surface tension meter which employs the Wilhemy plate principle. A thermodynamic model was proposed to correlate the surface tensions of both CO₂‐unloaded and CO₂‐loaded aqueous solutions by introducing the contribution of CO₂ loading into the formulation of surface tension. Based on experiments and calculations, the effects of temperature, mass fractions of amines, and CO₂ loading on surface tensions of carbonated aqueous solutions were demonstrated.     

CO2 Methanation in Microstructured Reactors – Catalyst Development and Process Design

The sulfur tolerance of mono‐ and bimetallic ruthenium catalysts for CO₂ hydrogenation was investigated in microchannel reactors. H₂S was selected as a model compound. It was found that a Ru/CeO₂ catalyst deactivates rapidly. Ni was a much better additive to improve the catalyst stability compared to Rh and serves as a sulfur trap. The influence of the support was evaluated showing that a SiO₂‐supported catalyst has a higher stability and better selectivity compared to CeO₂ and TiO₂. A plant concept was developed comprising two‐step methanation with a first adiabatic reactor stage followed by a plate heat‐exchanger reactor with integrated cooling which allows more than 97 % CO₂ conversion. A pilot plant will be put into operation in connection with a biogas plant and an electrolyser of 50 kW power consumption.     

Ni/Al2O3催化剂对高纯HCl中微量CO2甲烷化反应的催化性能

用浸渍法制备了以Al₂O₃为载体、Ni为活性组分的Ni/Al₂O₃二氧化碳甲烷化催化剂,在等温固定床反应器中研究了在Ni/Al₂O₃催化剂作用下,高纯氯化氢中微量CO₂甲烷化反应效果,并考察了温度、压力、氯化氢体积空速以及H₂/CO₂摩尔比对CO₂转化率的影响,同时研究了催化剂活性、稳定性及其再生性能。结果表明,在温度为250℃、压力为4.0 MPa、氯化氢空速为100 h^-1、H₂/CO₂摩尔比为500:1条件下,CO₂甲烷化反应效果最好,其转化率可达到90%左右,对于高纯氯化氢中微量CO₂的脱除起到很好的效果;催化剂在温度高于300℃时,反应不久后会迅速失活;催化剂再生性能只能部分恢复到新鲜水平。     

Theoretical investigation of a water‐gas‐shift catalytic membrane for diesel reformate purification

The novel application of a catalytic water‐gas‐shift membrane reactor for selective removal of CO from H₂‐rich reformate mixtures for achieving gas purification solely via manipulation of reaction and diffusion phenomena, assuming Knudsen diffusion regime and the absence of hydrogen permselective materials, is described. An isothermal, two‐dimensional model is developed to describe a tube‐and‐shell membrane reactor supplied with a typical reformate mixture (9% CO, 3% CO₂, 28% H₂, and 15% H₂O) to the retentate volume and steam supplied to the permeate volume such that the overall H₂O:CO ratio within the system is 9:1. Simulations indicate that apparent CO:H₂ selectivities of 90:1 to >200:1 at H₂ recoveries of 20% to upwards of 40% may be achieved through appropriate design of the catalytic membrane and selection of operating conditions. Under these conditions, simulations predict an apparent hydrogen permeability of 2.3 × 10^?10 mol m^?1 Pa, which compares favorably against that of competing hydrogen‐permselective membranes. © 2013 American Institute of Chemical Engineers AIChE J, 59: 4334–4345, 2013     

Numerische Simulationen der katalytischen Methanisierung von CO2 in einem pseudo‐homogenen Strömungsrohr

Power to gas is an attractive option for storing excess energy from fluctuating renewable energy sources. In recent years, the concept has gained great interest. An essential part of the process chain of power to gas is the methanation of CO₂. Within this work the catalytic methanation of pure CO₂ and of biogas is modeled in a three‐dimensional polytropic pseudo‐homogeneous flow tube and numerically simulated at different loads. The results represent axial and radial quantitative information about the reaction behavior under the different boundary conditions.     

Structure and Catalytic Performance of Mg‐SBA‐15‐Supported Nickel Catalysts for CO2 Reforming of Methane to Syngas

A series of Mg‐modified SBA‐15 mesoporous silicas with different MgO contents were successfully synthesized by a simple one‐pot synthesis method and further impregnated with Ni. The Mg‐modified SBA‐15 materials and supported Ni catalysts were characterized by N₂ physisorption (BET), X‐ray diffraction (XRD), temperature‐programmed desorption of CO₂ (CO₂‐TPD), temperature‐programmed H₂ reduction (H₂‐TPR), and temperature‐programmed hydrogenation (TPH) techniques and used for methane dry reforming with CO₂. CO₂‐TPD results proved that the addition of Mg increased the total amount of basic sites which was responsible for the enhanced catalytic activity over the Mg‐modified Ni catalyst. The excellent catalytic stability of Ni/8Mg‐SBA‐15 was ascribed to less coking and higher stability of the Ni particle size due to the introduction of Mg.     

CO and CO<Subscript>2</Subscript> Methanation Over Ni/SiC and Ni/SiO<Subscript>2</Subscript> Catalysts

Ni/SiC and Ni/SiO₂ catalysts prepared by both wet impregnation (WI) and deposition–precipitation (DP) methods were compared for CO and CO₂ methanation. The prepared catalysts were characterized using N₂ physisorption, temperature-programmed reduction with H₂ (H₂-TPR), H₂ chemisorption, pulsed CO₂ chemisorption, temperature-programmed desorption of CO₂ (CO₂-TPD), transmission electron microscopy, and X-ray diffraction. H₂-TPR analysis revealed that the catalysts prepared by DP exhibit stronger interaction between the nickel oxides and support than those prepared by WI. The former catalysts exhibit higher Ni dispersions than the latter. The catalytic activities for both reactions over Ni/SiC and Ni/SiO₂ catalysts prepared by WI increase on increasing the Ni content from 10 to 20 wt%. The Ni/SiC catalyst prepared by DP shows higher catalytic activity for CO and CO₂ methanation than that of the Ni/SiC catalyst prepared by WI. Furthermore, it exhibits the highest catalytic activity for CO methanation among the tested catalysts. The high Ni dispersion achieved by the DP method and the high thermal conductivity enabled by SiC are beneficial for both CO and CO₂ methanation.     

Heat Exchangeability of a Catalytic Plate Reactor and Analysis of the Reactivity of Steam and CO2 in Methane Reforming

An assemble‐type plate reactor was developed and its intensified heat transfer compared to that of a conventional tubular reactor in methane reforming was confirmed. This characteristic enables accurate reaction kinetic analysis because of quasi‐isothermal operation with mild pressure loss. Reduced experiment cost is one of the features of the assemble‐type reactor. Simple thermal design equations applicable to plate reactors were also assessed. From experiments and accurate reaction analysis using the plate reactor it is suggested that H₂O and CO₂ have similar reactivity for a commercial Ni/α‐Al₂O₃ catalyst. The partial pressure of the oxidizing agent had much more influence on the reactivity of methane reforming than the species of this agent.     

Fischer‐Tropsch Synthesis Over Co‐Ru/γ‐Al2O3 Catalyst in Supercritical Media

The Fischer‐Tropsch synthesis (FTS) in gaseous and supercritical phases was examined in a continuous, high‐pressure fixed‐bed reactor by employing a cobalt catalyst (Co‐Ru/γ‐Al₂O₃). The kinetic modeling of the FTS was investigated in the reactor over a 60–80 mesh cobalt catalyst. The Langmuir‐Hinshelwood kinetic equation was used for both the Fisher‐Tropsch (FT) and water gas shift (WGS) reactions. The kinetic model was applied for simulation of the reactor with 16–20 mesh cobalt catalyst. The simulation results showed a good agreement with the experimental data. The experimental data showed that higher CO conversion and lower CH₄ and CO₂ selectivities were achieved in supercritical media compared to the gaseous phase. The BET surface area and pore volume enhancement results provided evidence of the higher in situ extraction and greater solubility of heavy hydrocarbons in supercritical media than in gaseous phases. Furthermore, the effects of supercritical solvent such as n‐pentane, n‐hexane, n‐heptane and their mixtures were studied. Moreover, the influence of reaction temperature, H₂/CO ratio, W/F_(CO+H2) and pressure tuning in the supercritical media FT synthesis were investigated, as well as the effect of the supercritical fluid on the heat transfer within the reactor. The product carbon distribution had a similar shape for all types of solvents and shifted to lighter molar mass compounds with increasing temperature, H₂/CO ratio, and W/F_(CO+H2). Finally, the product distribution shifted to higher molar mass hydrocarbons with increasing pressure. As a result, one may conclude that a mixture of hydrocarbon products of the FTS can be used as a solvent for supercritical media in Fischer‐Tropsch synthesis.     

A Study on CO2 Absorption Kinetics by Aqueous Solutions of N,N‐Diethylethanolamine and N‐Ethylethanolamine

N‐Ethylethanolamine (EEA) and N,N‐diethylethanolamine (DEEA) represent promising candidate alkanolamines for CO₂ removal from gaseous streams, as they can be prepared from renewable resources. In this work, the reaction rate constant for the reaction between CO₂ and EEA was determined from the absorption rate measurements of CO₂ in a blend comprising DEEA, EEA and H₂O. A stirred‐cell reactor with a plane, horizontal gas‐liquid interface was used for the absorption studies. While the DEEA concentration in the formulated solution was varied in the range of 1.5–2.5 kmol/m³, the initial EEA concentration was 0.1 kmol/m³. A zwitterion mechanism for EEA and a base‐catalyzed hydration mechanism for DEEA were used to describe the reaction kinetics. At 303 K, the second‐order reaction rate constant for the CO₂ reaction with EEA was found to be 8041 m³/(kmol s). The liquid‐side mass transfer coefficient was also estimated, and its value (0.004 cm/s) is in line with those typical of stirred‐cell reactors.     

Transient behaviour of an adiabatic fixed-bed methanator—II: Methanation of mixtures of carbon monoxide and carbon dioxide

The transient behaviour of an adiabatic fixed-bed methanator has been studied using the hydrogenation of mixtures of CO and CO₂ at concentrations up to 2·7 vol.% carbon oxide in hydrogen as the test reactions. Responses to disturbances in feed conditions were studied by measuring the axial temperature profile as a function of time. The results show that the dynamic behaviour of the reactor is complicated by the inhibition by CO of the methanation of CO₂.The agreement between theory and experiment was again quite satisfactory: the quasi-homogeneous plug flow model which applied to experiments using binary mixtures of hydrogen and a carbon oxide applies to the data obtained with mixtures of CO, CO₂ and hydrogen, provided that the successive hydrogenation of CO and CO₂ is taken into account. However, it is improbable that the quasi-homogeneous model can be applied to industrial methanation, when the higher temperatures and consequent faster rates of methanation are likely to cause heat and mass transfer limitations. Nevertheless, there is no doubt that response times of but a few seconds must be expected in industrial methanation.