A study of the degradation of compatibilized and uncompatibilized peanut shell powder/recycled polypropylene composites due to natural weathering

Compatibilized and uncompatibilized composites containing various loadings of recycled polypropylene (RPP) and peanut shell powder (PSP) were prepared. An amount of 3 parts by weight per hundred parts of resin of poly(ethylene‐co‐acrylic acid) (PEAA) was used as a compatibilizer in the RPP/PSP composites. The effect of PEAA and PSP loading on natural weathering was investigated. Composites without PEAA were used as a control, with the samples being tested before exposure to the environment. The PSP loading was varied from 0 to 40 wt%. The samples were exposed to natural weathering in the northern part of Malaysia for 6 months. The results showed that there was a higher decrease in tensile strength and elongation at break in the uncompatibilized composites compared with the compatibilized composites after exposure. Moreover, the tensile modulus increased for both the uncompatibilized and the compatibilized composites after natural weathering. The weight loss for both the uncompatibilized and the compatibilized RPP/PSP composites with PSP loading of 40 wt% after 6 months exposure was 9.24 and 7.13 wt%, respectively. J. VINYL ADDIT. TECHNOL., 23:290–297, 2017. © 2015 Society of Plastics Engineers     

Effects of fiber‐surface treatment on the properties of hybrid composites prepared from oil palm empty fruit bunch fibers,glass fibers,and recycled polypropylene

In this article, we report the effects of hybridization and fiber‐surface modification on the properties of hybrid composites prepared from recycled polypropylene (RPP), coupling agents, oil palm empty fruit bunch (EFB), and glass fibers through a twin‐screw extruder and an injection‐molding machine. The surface of the EFB fibers was modified with different concentrations (10–15 wt %) and temperatures (60–90°C) of alkali solutions. The structure and morphology of the fibers were observed with the help of Fourier transform infrared spectroscopy and scanning electron microscopy. Different types of composites were fabricated with untreated, alkali‐treated, and heat‐alkali‐treated fibers. Comparative analysis of the mechanical, structural, morphological, and thermal properties of the composites was carried out to reveal the effects of treatment and hybridization. The analysis results reveal that composites prepared from the alkali‐treated (in the presence of heat) fibers show improved mechanical, thermal, and morphological properties with a remarkably reduced water absorption. Additionally, the crystallinity of RPP also increased with the development of biaxial crystals. The improvement of various properties in relation to the structures and morphologies of the composites is discussed. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43049.     

Influence of alkali treatment on flax fiber for use as reinforcements in polylactide stereocomplex composites

The flax and equivalent proportion of poly(l ‐lactic acid)/poly(d ‐lactic acid) (PLLA/PDLA) were melt compounded and injection molded to prepare flax‐reinforced polylactide stereocomplex (sc‐PLA) bio‐composite, and the effect of alkali treatment on the structure and properties of flax as well as the flax/sc‐PLA composite was investigated. SEM and FTIR results showed hemicellulose in flax was almost completely removed after alkali treatment and the treated flax (ALK‐flax) bundles were more separated with a cleaner surface than untreated flax (UN‐flax). DSC results showed homo‐crystallites (hc, T_m = 160–170°C) and stereocomplex crystallites (sc, T_m ～210°C) coexisted in sc‐PLA and flax/sc‐PLA composites. Compared with sc‐PLA, the total crystallinity and sc‐crystallinity of flax/sc‐PLA composite increased regardless of whether the flax were treated with alkali, whereas ALK‐flax/sc‐PLA composite showed a little higher crystallinity than UN‐flax/sc‐PLA composite. TGA results confirmed ALK‐flax/sc‐PLA composite had a higher thermal degradation temperature than UN‐flax/sc‐PLA composite. The mechanical tests indicated although the mechanical properties of sc‐PLA increased significantly by reinforcing with flax, the ALK‐flax/sc‐PLA composite showed little lower mechanical properties than UN‐flax/sc‐PLA composite. The alkali treatment of flax had no obvious influence on the Vicat softening temperature (VST) of flax/sc‐PLA composites, a higher heat resistance with VST at ～155°C could be obtained for flax/sc‐PLA composite. POLYM. ENG. SCI., 55:2553–2558, 2015. © 2015 Society of Plastics Engineers     

Shear‐induced crystallization of injection molded vetiver grass‐polypropylene composites

Vetiver grass was used as an alternative filler in polypropylene (PP) composites in this study. Chemical treatment of vetiver grass by alkalization was carried out to obtain alkali‐treated vetiver grass. It was shown that alkali‐treated vetiver grass exhibited higher thermal stability than untreated vetiver grass. Injection molding was used to prepare the composites. The microstructure of injection molded samples showed a distinct skin layer due to shear‐induced crystallization. It was found that normalized thickness of shear‐induced crystallization layer of the composite was lower than that of neat PP. The effect of vetiver particle sizes on shear‐induced crystallization and physical properties of the composites were elucidated. Furthermore, the effect of processing conditions on shear‐induced crystallization, degree of crystallinity, gapwise crystallinity distribution, and mechanical properties of the composite were investigated. It was shown that injection speed and mold temperature affected the normalized thickness of shear‐induced crystallization layer and degree of crystallinity of the composites. However, processing conditions showed insignificant effect on the mechanical properties of vetiver fiber‐PP composites. The degree of crystallinity showed no distribution throughout the thickness direction of the composites. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Stearic acid as coupling agent in fly ash reinforced recycled polypropylene matrix composites: Structural,mechanical, and thermal characterizations

Two industrial wastes, fly ash (FA) and recycled polypropylene (RPP) were used to prepare a value‐added, sustainable, low cost composite material. Improving the interfacial interaction between the hydrophobic RPP matrix and the hydrophilic FA particles is important to get a good combination of properties. In order to tailor the interface, stearic acid was used as the coupling agent. The FA particles were coated with a saturated fatty acid, stearic acid (SA), in different weight % like 1, 2, 3, and 5. The SA coated fly ash particles were incorporated as filler in RPP matrix composites by melt mixing in 1 : 1 weight ratio. The composites were tested for their flexural properties, impact behavior, dynamic mechanical properties, fracture surface analysis, X‐ray diffraction (XRD) study, and differential scanning calorimetry (DSC). An increase in flexural modulus and impact strength was observed in the stearic acid coated FA/RPP composites. In 1 wt % SA treated FA/RPP (RFASA1) composites, a significant increase in glass transition temperature was observed along with an increase in crystallinity. A green, renewable, inexpensive chemical like stearic acid was thus found to be an effective coupling agent in fabrication of a composite with 50 wt % filler loading. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1996–2004, 2013     

Properties Enhancement of Mengkuang Leaf Fiber/Ethylene‐Vinyl Acetate/Natural Rubber Thermoplastic Elastomer Composites by Alkaline Peroxide Bleaching Treatment

In this article, the effect of alkaline peroxide bleaching treatment using hydrogen peroxide on mengkuang leaf fiber (MLF) to the tensile, thermal properties and water absorption of thermoplastic elastomer composites based on ethylene‐vinyl acetate/natural rubber and MLF was investigated. Fiber morphology and the fiber‐matrix interface were further characterized by scanning electron microscopy (SEM). Treated composites showed better tensile properties than untreated fiber composites. SEM of the fractured surfaces of the composite specimens indicates that the bleaching treatment improved the interfacial interaction between the fiber and the matrix. The results of thermogravimetric analysis showed a higher thermal stability for treated composites than untreated composites. Furthermore, alkaline bleaching treatment has resulted in reduction of water absorption from 31% to 26% as compared with untreated composites. J. VINYL ADDIT. TECHNOL., 26:127–134, 2020. © 2019 Society of Plastics Engineers     

Effect of Ultraviolet Radiation on the Mechanical and Dielectric Properties of Hessian Cloth/PP Composites with Starch

Hessian cloth (jute fabrics) reinforced poly(propylene) (PP) composites (45 wt% fiber) were prepared by compression molding and the mechanical properties were evaluated. Jute fabrics and PP sheets were treated with UV radiation at different intensities and then composites were fabricated. It was found that mechanical properties of the irradiated jute and irradiated PP-based composites were found to increase significantly compared to that of the untreated counterparts. Irradiated jute fabrics were also treated with aqueous starch solution (1–5%, w/w) for 2–10 min. Composites made of 3% starch-treated jute fabrics (5 min soaking time) and irradiated PP showed the best mechanical properties. Tensile strength, bending strength, tensile modulus, bending modulus and impact strength of the composites were found to improve 31, 41, 42, 46 and 84% higher over untreated composites. Water uptake, thermal degradation and dielectric properties of the resulting composites were also performed.     

Thermal oxidative degradation kinetics of PP and PP/mg (OH)2 flame‐retardant composites

The thermal stability and thermal oxidative degradation kinetics of polypropylene (PP) and flame‐retardant PP composites filled with untreated and treated magnesium hydroxide (MH) in air were studied by thermogravimetric analysis (TGA). The effect of the heating rate in dynamic measurements (5°C–30°C/min) on kinetic parameters such as activation energy was also investigated. The Kissinger and Flynn–Wall–Ozawa methods were used to determine the apparent activation energy for the degradation of neat PP and flame‐retardant PP composites. The results of TGA showed that the addition of untreated or treated MH improved the thermal oxidative stability of PP in air. The kinetic results showed that the apparent activation energy for degradation of flame‐retardant PP composites was much higher than that of neat PP, suggesting that the flame retardant used in this work had a great effect on the mechanisms of pyrolysis and combustion of PP. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1978–1984, 2007     

Effect of chemical modifications on the thermal stability and degradation of banana fiber and banana fiber‐reinforced phenol formaldehyde composites

Banana fiber has been modified by treatments with sodium hydroxide, silanes, cyanoethylation, heat treatment, and latex treatment and the thermal degradation behavior of the fiber was analyzed by thermogravimetry and derivative thermogravimetry analysis. Both treated and untreated fibers showed two‐stage decomposition. All the treatments were found to increase the thermal stability of the fiber due to the physical and chemical changes induced by the treatments. The thermal degradation of treated and untreated banana fiber‐reinforced phenol formaldehyde composites has also been analyzed. It was found that the thermal stability of the composites was much higher than that of fibers but they are less stable compared to neat PF resin matrix. Composite samples were found to have four‐stage degradation. The NaOH treated fiber‐reinforced composites have very good fiber/matrix adhesion and hence improvement in thermal stability is observed. Though both silane treatments increased the thermal stability of the composite the vinyl silane is found to be more effective. Heat treatment improves the crystallinity of the fiber and decreases the moisture content, hence an improved thermal stability. The latex treatment and cyanoethylation make the fiber surface hydrophobic, here also the composite is thermally more stable than untreated one. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Mechanical properties and dynamic mechanical analysis of thermoplastic‐natural‐rubber‐reinforced short carbon fiber and kenaf fiber hybrid composites

The hybridization of thermoplastic natural rubber based on carbon fiber (CF) and kenaf fiber (KF) was investigated for its mechanical and thermal properties. Hybrid composites were fabricated with a melt‐blending method in an internal mixer. Samples with overall fiber contents of 5, 10, 15, and 20 vol % were subjected to flexural testing, and samples with up to 30% fiber content were subjected to impact testing. For flexural testing, generally, the strength and modulus increased up to 15 vol % and then declined. However, for impact testing, higher fiber contents resulted in an increment in strength in both treated and untreated composites. Thermal analysis was carried out by means of dynamic mechanical analysis on composites with 15 vol % fiber content with fractions of CF to KF of 100/0, 70/30, 50/50, 30/70, and 0/100. Generally, the storage modulus, loss modulus, and tan δ for the untreated hybrid composite were more consistent and better than those of the treated hybrid composites. The glass‐transition temperature of the treated hybrid composite was slightly lower than that of the untreated composite, which indicated poor damping properties. A scanning electron micrograph of the fracture surface of the treated hybrid composite gave insight into the damping characteristics. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and properties of successive alkali treated completely biodegradable short jute fiber reinforced PLA composites

The natural fiber reinforced biodegradable polymer composites were prepared with short jute fiber as reinforcement in PLA (Poly lactic acid) matrix. The short jute fiber is successively treated with NaOH at various concentrations (5%, 10%, and 15%) and H₂O₂. The composites were prepared with untreated and treated short jute fibers at different weight proportions (up to 25%) in PLA and investigated for mechanical properties. The results showed that the composite with successive alkali treated jute fiber at 10% NaOH and H₂O₂ with 20% fiber loading has shown 18% higher flexural strength than neat PLA and untreated jute/PLA composite. The flexural modulus of the composite at 25% fiber loading was 125% and 110% higher than that of composites with untreated fibers and neat PLA, respectively. The impact strength of composite with untreated fibers at higher fiber weight fraction was 23% high as compared to neat PLA and 26% high compared to composite with treated fibers. The water absorption was more for untreated jute/PLA composite at 25% fiber loading than all other composites. The composite with untreated fibers has high thermal degradation compared with treated fibers but lower than that of pure PLA matrix. The enzymatic environment has increased the rate of degradation of composites as compared to soil burial. Surface morphology of biodegraded surfaces of the composites were studied using SEM method. POLYM. COMPOS., 37:2160–2170, 2016. © 2015 Society of Plastics Engineers     

A comparative study on the mechanical and degradation properties of plant fibers reinforced polyethylene composites

Coir and abaca fiber‐reinforced linear low density polyethylene (LLDPE) composites (30 wt% fiber) were prepared by compression molding. Coir and abaca fibers were treated with methyl methacrylate (MMA) using ultraviolet radiation to improve the mechanical properties of the composites. Concentration of MMA and radiation dose was optimized. It was found that 30% MMA in methanol along with photoinitiator Darocur‐1173 (2%) and 15th pass of radiation rendered better performance. Chemically treated fiber‐reinforced specimens yielded better mechanical properties compared to the untreated composites, whereas coir fiber composites had better mechanical properties than abaca fiber reinforced ones. For the improvement of the properties, optimized coir (coir fiber treated with 30% MMA) and abaca (abaca fiber treated with 40% MMA) fibers were again treated with aqueous starch solution (2%–8%, w/w) for 2–7 min. Composites made of 3%‐starch‐treated coir fiber (5 min soaking time) showed the best mechanical properties than that of abaca‐fiber‐based composites. Water uptake and soil degradation tests of the composites were also performed. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Transport studies of peanut shell powder reinforced natural rubber composites in aromatic solvents

This article investigates the transport behavior of three aromatic organic solvents, viz. benzene, toluene, and xylene in natural rubber (NR) composite membranes containing peanut shell powder (PSP) as filler at different temperatures by conventional weight‐gain experiments. PSP used in compounding the NR was processed in two particle sizes. The solvent swelling characteristics of NR composites containing both untreated and alkali‐treated fillers were investigated. The computed sorption characteristics were discussed in terms of PSP content, particle size, nature of solvent, and temperature. All the NR‐PSP composites were found to decrease with the uptake of aromatic solvents than NR, but the effect was more significant in the case of alkali‐treated PSP composites. Furthermore, the uptake of solvent decreased with decrease in penetrant size. The estimated Arrhenius activation energies (E_D) for the processes of sorption, diffusion, and permeation showed that E_D was generally highest in xylene at the filler contents investigated. The thermodynamic parameters of the sorption process were also evaluated. The relationship between the transport behavior and the morphology of the system was examined. The mechanism of diffusion is found to be close to Fickian trend in toluene and xylene and Fickian trend in benzene. Comparison between theoretical and experimental diffusion results was made to understand the mechanism of diffusion. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Effect of nonionizing radiation on the physicomechanical properties of banana fiber/pp composites with HEMA

Banana fiber‐reinforced polypropylene (PP)‐based unidirectional composites (40% fiber by weight) was manufactured by compression molding. Banana fibers and PP sheets were treated with UV radiation at different intensities and then composites were fabricated. It was found that mechanical properties of irradiated banana fiber and irradiated PP‐based composites were found to increase significantly compared to that of untreated counterparts. Irradiated banana fibers were also treated with 2‐hydroxyethyl methacrylate (HEMA) mixed with methanol (MeOH) under thermal curing method at different temperatures (30–70°C) for different curing times (20–60 min). A series of solutions of different concentrations of HEMA in methanol along with 2% benzyl peroxide were prepared. Monomer concentration, curing temperature and curing time were optimized in terms of polymer loading and mechanical properties. Composites made of 15% HEMA, 50°C and 40 min curing time showed the best mechanical properties than those of untreated composite. Scanning electron microscopy (SEM), water uptake, and simulating weathering test of the composites were also investigated. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Isolation and characterization of betel nut leaf fiber: Its potential application in making composites

Betel nut leaf fiber (BNLF) is a new finding as cellulosic filler for polymer composites. Its main constituents are 75% α‐cellulose, 12% hemicelluloses, 10% lignin, and 3% others matter, viscosity average molecular weight 132,000 and degree of crystallinity 70%. In the present work, BNLF reinforced polypropylene (PP) composites were prepared using heat press molding method. 5–20 wt% short length fiber is taken for getting benefits of easy manufacturing and the fiber was chemically treated with NaOH, dicumyl peroxide (DCP), and maleic anhydride‐modified PP (MAPP) to promote the interfacial bond with PP. The extent of modification of fiber was assessed on the basis of morphology, bulk density, moisture absorption, thermal, and mechanical properties of untreated fiber, treated fiber, and their reinforcing PP composites. The tensile and flexural strength of composites increase with the increase of fiber loading up to 10 and 20 wt%, respectively. It was also observed that Young's modulus and flexural modulus increase with fiber loading. The thermal degradation behavior of resulting composites was investigated. Among the various treated fibers, MAPP‐treated fiber composite showed best interfacial interactions as well as mechanical and thermal properties. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Effect of nanoclay on physical,mechanical, and microbial degradation of jute‐reinforced,soy milk‐based nano‐biocomposites

Jute‐reinforced, soy milk‐based nano‐biocomposites were fabricated using both natural and organically modified nanoclay to study their effect on physical, mechanical, and degradation properties. Different weight percentages of nanoclays were used to modify soy milk by solution casting process. The jute fibers were then impregnated in modified soy resin and compressed to fabricate nano‐biocomposites. About 5 wt% of organically modified nanoclay‐loaded jute composite showed maximum tensile and flexural strength. X‐ray diffraction and transmission electron microscopy (TEM) analysis of fabricated composites confirmed about the formation of nanostructure. Impact, microhardness, dynamic mechanical analysis results of nano‐biocomposites revealed that nanoclay has influenced to improve such physical and mechanical properties. Microbial degradation study of nano‐biocomposites was carried out in cultured fungal bed. Weight loss, tensile loss, and field emission scanning electron microscopy photographs of composites revealed that composites are biodegradable in nature. The prime advantages of these composite are their eco‐compatibility as jute and soy resin, the basic constituents of composites are biodegradable in nature. These composites can be utilized in automobile, packaging, furniture sectors by replacing nondegradable plastic‐based composite. POLYM. ENG. SCI., 54:345–354, 2014. © 2013 Society of Plastics Engineers     

Effect of fibers treatment on dynamic mechanical and thermal properties of epoxy hybrid composites

Epoxy hybrid composites fabricated by reinforcing 2‐hydroxy ethyl acrylate (2‐HEA) treated oil palm empty fruit bunch (EFB) and jute fibers. It assume that chemical modification of jute and oil palm EFB fibers increased fiber/matrix interfacial bonding and it results in enhanced thermal properties of hybrid composites. Dynamic mechanical and thermal analysis of treated hybrid composites was carried out. Results indicated that chemical modification of oil palm EFB and jute fibers affect the dynamic mechanical and thermal properties of hybrid composites. The storage modulus values of hybrid composites increases with chemical treatment and loss modulus increased with fiber treatment in hybrid composites. Damping factor peak values of treated hybrid composites shifted toward the lower temperature compared to both untreated hybrid composites. Cole–Cole analysis was made to understand the phase behaviour of the hybrid composites. Thermogravimetric analysis indicated an increased in thermal stability of hybrid composite with the incorporation of chemically modified fibers. POLYM. COMPOS., 36:1669–1674, 2015. © 2014 Society of Plastics Engineers     

Study and characterization of composites materials based on polypropylene loaded with olive husk flour

In Algeria, a significant quantities of olive husk are rejected to nature causing by the way major nuisances to environment, to give us a reason for which our work is focused on the valorization of this waste by its incorporation in a polypropylene matrix. The hydrophilic nature of natural fibers affects negatively its adhesion to hydrophobic polymeric matrix. To improve interfacial adhesion, two modes of chemical treatments were done using vinyltriacetoxysilane (VTAS) and maleic‐anhydride‐polypropylene (PPMA) compatibilisant agent. Several formulations of PP filled with 10 and 20% by mass of olive husk flour treated (OHFT) and untreated (OHFUT) were prepared. The chemical modification of olive husk flour was studied by Fourier transform infrared (FTIR) spectroscopy. The tensile properties, the water‐absorption behavior, the thermal degradation properties, and crystallinity of the composites were investigated. It was found that, the incorporation of the treated and untreated OHF improves the thermal stability of the composites. However, the use of the compatibilizer agent PPMA leads to a better thermal stability compared with the treatment of the OHF by the VTAS and the OHFUT. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

An investigation of sound absorption coefficient on sisal fiber poly lactic acid bio‐composites

In this research, the mechanical, acoustical, thermal, morphological, and infrared spectral properties of untreated, heat and alkaline‐treated sisal fiber‐reinforced poly‐lactic‐acid bio‐composites were analyzed. The bio‐composite samples were fabricated using a hot press molding machine. The properties mentioned above were evaluated and compared with heat‐treated and alkaline‐treated sisal fibers. Composites with heat‐treated sisal fibers were found to exhibit the best mechanical properties. Thermo‐gravimetric analysis (TGA) was conducted to study the thermal degradation of the bio‐composite samples. It was discovered that the PLA‐sisal composites with optimal heat‐treated at 160°C and alkaline‐treated fibers possess good thermal stability as compared with untreated fiber. The results indicated that the composites prepared with 30wt % of sisal had the highest sound absorption as compared with other composites. Evidence of the successful reaction of sodium hydroxide and heat treatment of the sisal fibers was provided by the infrared spectrum and implied by decreased bands at certain wavenumbers. Observations based on scanning electron microscopy of the fracture surface of the composites showed the effect of alkaline and heat treatment on the fiber surface and improved fiber‐matrix adhesion. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42470.     

Surface treatment of phosphate glass fibers using 2‐hydroxyethyl methacrylate: Fabrication of poly(caprolactone)‐based composites

2‐Hydroxyethyl methacrylate (HEMA) solution (1–10 wt %) was prepared in methanol and phosphate glass fibers were immersed in that solution for 5 min before being cured (irradiation time: 30 min) under UV radiation. Maximum polymer loading (HEMA content) was found for the 5 wt % HEMA solution. Degradation tests of the fibers in aqueous medium at 37°C suggested that the degradation of the HEMA‐treated fibers was lower than that of the untreated fibers. X‐ray photoelectron spectroscopy revealed that HEMA was present on the surface of the fibers. Using 5 wt % HEMA‐treated fibers, poly(caprolactone) matrix unidirectional composites were fabricated by in situ polymerization and compression molding. For in situ polymerization, it was found that 5 wt % HEMA‐treated fiber‐based composites had higher bending strength (13.8% greater) and modulus (14.0% greater) than those of the control composites. For compression molded composites, the bending strength and modulus values for the HEMA‐treated samples were found to be 27.0 and 31.5% higher, respectively, than the control samples. The tensile strength, tensile modulus, and impact strength of the HEMA composites found significant improvement than that of the untreated composites. The composites were investigated by scanning electron microscopy after 6 weeks of degradation in water at 37°C. It was found that HEMA‐treated fibers inside the composite retained much of their original integrity while the control samples degraded significantly. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009