羊毛活性/分散染料染色染料相互作用研究

在一定工艺条件下，用活性染料染羊毛，再用分散染料套染，其K／S值大于单独使用活性和分散染料染色的K／S值之和，活性染料对羊毛起到了改性作用，使分散染料染色湿牢度有显著提高。随着活性染料浓度的增加，分散染料的上染率也增加。用分散染料套染活性染料，其匀染性相对于单独使用活性染料有提高。     

Neutral dyeing of wool and wool/polyester blend fabrics using sulphatoethylsulphone reactive‐disperse dyes

Two models of temporarily anionic sulphatoethylsulphone reactive disperse dyes were applied to wool, polyester and wool/polyester blend fabrics at different dyeing pH. Maximum exhaustion values and colour yield were observed at pH 7. The results showed that reactive disperse dyes containing bis‐sulphatoethylsulphone reactive groups were more convenient for neutral dyeing of wool and wool/polyester blend fabrics if compared with a dye containing a mono‐sulphatoethylsulphone group. Excellent to very good wet fastness properties on all dyed fabrics were achieved.     

Exhaust dyeing of polyester‐based textiles using high‐temperature–alkaline conditions

The factors affecting the dyeability of polyester‐based textiles with disperse dyes in an alkaline medium were studied. It was found, for a given set of dyeing conditions, that (a) the appropriate conditions for attaining a higher color yield were 45 min at 130°C with pH 9 using a material‐to‐liquor ratio of 1/10; (b) increasing the Diaserver® AD‐95 concentration to 2% ows (based on weight of substrate) as well as including triethanolamine to 2% ows in the dyeing formulations bring about a significant improvement in the dye uptake; (c) both a preheat setting from 160 to 200°C/30 s and an alkaline weight reduction have a positive impact on postdyeing with the used disperse dye; (d) the extent of dye uptake as well as the color strength are governed by the type of substrate, that is, knitted fabric > spun yarn > woven fabric, nature of the dye stabilizer, that is, EDTA > Diaserver® AD‐95 > Tinoclorite® CBB > citric acid > none, as well as kind of the disperse dye; (e) direct reuse of the disperse dyebaths, without reconstitution, in the dyeing of the used substrates was shown to be feasible in a single shade and in the reverse‐order dyeings (dark → light); (f) one‐bath, one‐step exhaust dyeing of polyester/cotton‐knitted fabric using selected disperse reactive dyes combinations under high‐temperature alkaline conditions is feasible; and (g) the color and fastness properties of the resultant dyeings depend on the type of the used auxiliaries, in addition to the nature of disperse/reactive dyes combinations as well as compatibility with other ingredients. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3563–3573, 2003     

Optimal dyeing systems for resistance to the physical strength loss of the PLA/cotton blended fabric

In this study, optimization of disperse/reactive dyeing systems for resistance to the physical strength loss of Poly(lactic acid) (PLA)/cotton blended fabric was investigated. The blended fabric underwent a two‐bath, two‐stage dyeing process in which the PLA component of the blended fabric was dyed using two disperse dyes, followed by the cotton component being dyed with six reactive dyes containing different reactive groups—dichlorotriazine, monochlorotriazine, sulphatoethylsulphone, monofluorotriazine, monochlorotriazine/sulphatoethylsulphone, and monofluorotriazine/sulphatoethylsulphone groups. The optimal dyeing systems were established according to the fixation rate of the dyes, tear/tensile strength loss, and SEM micrographs of the fabric. To avoid the strength loss during the disperse/reactive dyeing process, the recommended disperse dyeing conditions were 110°C, pH 5 for 20 min, whereas the reactive dyeing conditions should be temperature ≤60°C and alkali concentration ≤3 g/L. In this regard, reactive dyes containing monofluorotriazine and monofluorotriazine/sulphatoethylsulphone groups were especially suitable for the reactive dyeing systems. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Dyeing of nylon 6 fabric with a new bifunctional vinyl sulphone reactive disperse dye

A new bifunctional reactive disperse dye containing a temporarily anionic sulphatoethylsulphone and a nonionic disulphide bis(ethylsulphone) groups was synthesised and applied to nylon 6 fabric by the exhaust dyeing at a variety of pH and temperature conditions. A monofunctional reactive disperse dye containing only nonionic disulphide bis(ethylsulphone) group was also synthesised and its dyeing behaviour was compared with the bifunctional dye. The bifunctional reactive disperse dye exhibited high exhaustion and fixation values at pH 6 and 120 °C. The results also indicate that the combination of temporarily anionic and nonionic reactive groups of the bifunctional dye provided great enhancement in dyeing performance compared to that of the monofunctional dye. The dyes also showed very good levelling and fastness properties on nylon 6 fabric.     

One‐bath union dyeing of wool/polytrimethylene terephthalate blends†

The one‐bath dyeing of blends of polytrimethylene terephthalate (PTT) staple and wool has been investigated. The exhaustion of selected Terasil disperse dyes on PTT fibre and Lanasol reactive dyes on wool was measured as a function of temperature, together with the cross‐staining of the Terasil dyes on the wool component and the Lanasol dyes on PTT component. Most Terasil disperse dyes achieved satisfactory dye uptake on PTT at 110 °C, whereas on conventional polyester (polyethylene terephthalate) temperatures of up to 130 °C are required. An optimised union‐dyeing technique for wool/PTT blends was developed which minimised the staining of Terasil disperse dyes on wool and produced dyed goods with high levels of wet colour fastness. Carriers were not required to enhance the dyeability of PTT at low temperatures. The wool component appeared to be protected against damage at 110 °C by the reactive dyes. The results indicate the potential for blending PTT fibre and wool to produce fabrics that are easier to dye at lower temperatures than conventional wool/polyester blends.     

Dyeing of nylon 6 fabric with a bifunctional sulphatoethylsulphone reactive disperse dye

A bifunctional reactive disperse dye containing two temporarily anionic sulphatoethylsulphone groups was synthesised and applied to nylon 6 fabric by exhaust dyeing at a variety of pH levels and temperatures. A monofunctional reactive disperse dye containing one temporarily anionic sulphatoethylsulphone group was also synthesised, and its dyeing behaviour was compared with the bifunctional dye. The bifunctional reactive disperse dye exhibited high exhaustion and total fixation yield under alkaline conditions. The results also indicate that the introduction of two temporarily anionic sulphatoethylsulphone groups of the bifunctional dye gave an enhancement in dyeing performance compared with that of the monofunctional dye. The dyes also showed very good levelling and fastness properties on nylon 6 fabric.     

合成纤维及其混纺织物用染料的研究(Ⅲ)含β-羟乙基砜硫酸酯基活性分散染料在涤-棉混纺织物上的染色机理

本文探讨了含β-羟乙基砜硫酸酯基活性分散染料在涤-棉混纺织物上热熔染色各阶段的迁移及其存在形态.测定了染料的升华性能和气相转移.研究热熔条件对染料在涤-棉混纺织物上分配的影响及染料分子结构与分配的关系.由此提出了这类染料在涤-棉混纺织物上的热熔染色机理.     

Low‐temperature carrier dyeing of poly(vinyl chloride) fibers with disperse dyes

The effects of various carriers on the color yield of poly(vinyl chloride) (PVC) filaments in a disperse dyeing system were investigated. The dyeability of disperse dyes on PVC fiber was improved using appropriate carriers. The enhancement of dye uptake imparted by carriers coincided with the reduction in glass‐transition temperature, which in turn coincided approximately with the similarity of the inorganic/organic ratio values between PVC fibers and carriers. The results clearly demonstrate that hydrophobic carriers function as diluents of PVC fiber, facilitating dye diffusion by increasing segmental mobility of the fiber. The dyed PVC filaments with disperse dyes showed reasonable levels of build‐up and color fastness properties in the carrier‐assisted dyeing. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3896–3904, 2003     

Application of sodium benzoyl thiosulphate from aqueous solution to wool and its effect on substantivity of disperse dyes. Part 1: synthesis and characterisation of sodium benzoyl thiosulphate

The introduction of bulky aryl residues into wool fibres not only enhances their disperse dyeability but also improves their settability, shrink resistance and imparts easy‐care properties. It would be highly desirable for colourists to achieve such effects when dyeing or printing wool from an aqueous solution as wool/polyester blend fabrics could be dyed and printed with the same dye; furthermore, in the case of an all‐wool fabric pretreated with such arylating systems, following dyeing or printing with disperse dyes, dye fixation can be achieved by dry heat procedures. A water‐soluble, fibre‐reactive arylating agent, sodium benzoyl thiosulphate, was therefore synthesised, characterised and its stability to hydrolysis in aqueous media was examined.     

The reuse of reactive dye liquors using charged ultrafiltration membrane technology

A closed-loop recycle system using a charged ultrafiltration membrane to decolourise reactive dye effluents from a textile yarn and fabric dyeing process is described. The economics of the process depend on the value of the electrolyte ($5 to $10 per M³). Conventional reactive dyeing technology was examined and modified to facilitate dye liquor reuse. The performance of the membrane was examined in terms of electrolyte rejection, colour rejection and permeate flux under varying conditions of solution pH, ionic strength and operating pressure.     

One‐bath dyeing of polyester/cotton blends with disperse and bis‐3‐carboxypyridinium‐s‐triazine reactive dyes. Part 2: Application of substantive reactive dyes to cotton at 130 °C and neutral pH†

An earlier paper reported that the reactive dyes (not the disperse dyes) were responsible for the inability to achieve heavy depths of shade, when dyeing polyester/cotton blends by a one‐bath process at 130 °C and neutral pH using reactive dyes containing a 3‐carboxypyridinium‐s‐triazinyl group. It was shown that the poor colour yield of the bis‐3‐carboxypyridinium‐s‐triazine reactive dyes was because of their low exhaustion level at 130 °C and pH of 7.0–7.5. We now report the synthesis and evaluation of some bis‐3‐carboxypyridinium‐s‐triazine reactive dye structures, possessing highly substantive chromophores, as a means of obtaining high colour yield, on 100% unmercerised cotton, under the specified dyeing conditions. The technical performance of these dyes under such conditions was compared with that of selected Novacron (Cibacron) LS and Procion H‐E dyes, applied under their recommended (atmospheric) dyeing conditions.     

蓝色活性染料的合成及拼混增效

本文设计合成了22只含复合双活性基的蓝色活性染料。测定了活性染料的四个特征参数S、E、R和F值,考察了染料结构与直接性的关系。测定了染料的提升力,根据染料的相容性和染料的结构特征选择拼混染料;不同类活性染料的拼混和同类活性染料的拼混都得到染深性很好的混合染料。测定了活性染料的耐碱性,耐碱性好的染料与耐碱性差的染料通过适当比例混合后,混合染料具有优异的耐碱性。     

Influence of dyes, salts and auxiliary chemicals on the nanofiltration of reactive dye baths: experimental observations and model verification

The aim of this study was to investigate the effects of dyes, salts and auxiliary chemicals in reactive dye baths on the separation performance of nanofiltration membranes. A reactive dye bath was simulated for this purpose with auxiliary chemicals. A DS5-type nanofiltration membrane was used in the experimental runs. Performance of the nanofiltration membrane was evaluated by measuring permeate flux, salt and color rejections in five steps. Reactive black 5, reactive orange 16, NaCl, NaOH, Na₂SO₄, acidic acid, mollan and slipper were used to prepare synthetic dye baths. Pressures in the range of 8 to 24 bars were applied, and flow velocity was kept constant at 0.74 m/s. NaCl rejection of 20% and color rejection of more than 95% were achieved throughout the experiments. Permeate quality was satisfactory enough to recycle these effluents in reactive dyeing. Acidification ofthe original synthetic dye bath solution with HCl and H₂S0₄ decreased the membrane fouling and also increased the NaCl recovery and color rejection. Besides, using HCI instead of H₂SO₄ increased these positive effects. The effects of auxiliary chemicals were determined by using salt rejection model parameters of α and k_D in the presence of an organic ion. There was a correlation among the results of experiments and the model. The model parameters (α and k_D were also calculated for all steps.     

Dyeing fine denier polypropylene fibers with phenylazo-<Emphasis Type="Italic">β</Emphasis>-naphthol-containing sulfonamide disperse dyes

A series of phenylazo-β-naphthol-containing sulfonamide disperse dyes were prepared from C.I. Acid Orange 7 by successive reactions of chlorination and amination, and their chemical structures were characterized by FTIR, ¹H NMR, and mass spectrometry. The dyes were applied to coloring of knitted fabrics from fine denier polypropylene fibers by exhaust dyeing and their optimal dyeing conditions, such as dyebath pH, dyeing temperature, dyeing time, and dye concentration were investigated in detail. Then, dye exhaustion, color strength, and color fastnesses of the dyes on the fibers were assessed and summarized. In view of dye exhaustion and color strength of the sulfonamide dyes on fine denier PP fabrics, 90°C was selected as the best dyeing temperature at dye concentration below or equal to 3.0% owf. For achieving higher color strength, 130°C was the better choice when the dye concentration was above 3.0% owf. The sulfonamide dyes, especially secondary sulfonamide dyes, exhibited superior dye exhaustion and color fastnesses to washing, sublimation, and rubbing on fine denier PP fabrics in comparison to C.I. Solvent Yellow 14 bearing the same chromophore but without sulfonamide group.     

锦纶66微纤维活性染料染色条件探讨

采用毛用和棉用活性染料对锦纶66微纤维染色,详细讨论了染色温度、染浴pH值、染色和皂洗方法对染色深度和固色率的影响,分析了不同类型的活性染料对染色条件的敏感性。活性染料对锦纶66微纤维的染色深度、固着率和固着效率受温度、pH值、染料母体结构和活性基的影响很大。毛用活性染料更适合于锦纶66微纤维的染色,普通乙烯砜硫酸酯及乙烯砜硫酸酯/一氯均三嗪染料可有选择性地加以使用,毛用活性染料合适的染色pH值约为4,其它染料适用的pH值因品种而异。采用酸性染色或先酸性后碱性的染色条件均可,后者的优点是固着效率高,但染色深度未见提高染色后采用碱性条件皂洗有利于染色深度的提高。     

Deep‐coloured polyester/cotton blends with low concentrations of polymethylol dyes by a one‐pass continuous dyeing process

An obvious limitation of the one‐pass continuous dyeing process for polyester/cotton blends is its inability to achieve deep colour depth, which is caused by the low dye fixation yields of commercial reactive dyes. In this study, the performances of polyester/cotton blends dyed with high‐fixation polymethylol dyes and disperse dyes were compared with those of polyester/cotton blends dyed with a mixture of reactive dyes and disperse dyes. Polymethylol dyes were observed to be suitable for dyeing polyester/cotton blends when used in low concentrations; the required concentrations of polymethylol dyes were only 23–58% of the concentrations of commercial reactive dyes required to reach a given colour level on polyester/cotton blends. The wash and crocking fastness of polyester/cotton blends dyed with polymethylol dyes were similar to those of polyester/cotton blends dyed with reactive dyes.     

Comparison of disperse dye exhaustion,color yield,and colorfastness between polylactide and poly(ethylene terephthalate)

Ten popular disperse dyes with different energy levels and chemical constitutions were used to compare their exhaustion, color yield, and colorfastness on polylactide (PLA) and poly(ethylene terephthalate) (PET). Only two out of the 10 dyes had exhaustions higher than 80% on PLA at 2% owf. Five out of the 10 dyes had exhaustions less than 50%. All 10 dyes had more than 90% exhaustion on PET, whereas six of them had exhaustions of 98% or higher. There was no obvious pattern as for which energy level or which structure class provided dye exhaustion better than that of others. Although PLA had lower disperse dye exhaustion than that of PET, it had higher color yield. Based on the 10 dyes examined, the color yield of PLA was about 30% higher than that of PET. This means that even with low dye uptake, PLA could have a similar apparent shade depth as that of PET if the same dyeing conditions are applied. Our study supported that the lower reflectance, or reflectivity, of PLA contributes to the higher color yield of PLA than that of PET. A quantitative relation between the shade depth of PLA and PET based on their dye sorption was developed. Disperse dyes examined had lower washing and crocking fastness on PLA than on PET. The differences in class were about 0.5 to 1.0. If the comparison was based on the same dye uptake, the differences might be larger. The differences in light fastness between the two fibers were smaller than that in washing and crocking fastnesses. The light fastness of disperse dyes on PLA is expected to be even better if the comparison is based on the same dye uptake on both fibers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3285–3290, 2003     

One‐pass process for the continuous dyeing of polyester/unmercerised cotton blends with disperse/reactive dyes. Part 2: Process modifications to improve the colour yield of selected reactive dyes on the cotton component of the blend†

One of the limitations of DyStar’s TTN one‐pass continuous dyeing process for dyeing polyester/unmercerised cotton blends with disperse and reactive dyes is its inability to achieve heavy depths economically and part 1 of this study indicated that the limitation could be attributed to the reactive dye [ 1 ]. In this study, the constituents of the pad liquor were varied to determine if the visual colour yield of selected reactive dyes could be improved. In so doing, it was possible to speculate whether the low colour yield from some of the reactive dyes used in the TTN process was as a result of inefficient ‘delivery’ of the dye to the reactive sites on the cotton.     

Alkaline dyeing of polyester and polyester/cotton blend fabrics using sodium edetate

An alkaline dyeing of polyester with an alkali‐stable disperse dye, Dianix® Scarlet AD‐RG, was developed using sodium edetate as an alkaline buffering agent. The results obtained indicate the suitability of using sodium edetate for alkaline dyeing of polyester when compared with the control alkaline dyeing using Dianix AD system. Selected mono and bifunctional reactive dyes were used in combination with the alkali‐stable disperse dye for dyeing of polyester/cotton blend. Different dyeing methods for cotton and polyester/cotton blend fabrics using sodium edetate were evaluated in comparison with their respective control alkaline dyeing methods. The results of using sodium edetate in one‐bath two‐stage and two‐bath dyeing of polyester/cotton blend were comparable with that of the control dyeing method. Particularly, no change in the leveling and fastness properties was evaluated for all samples irrespective of the dyeing method. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008