Biodiesel Production from Rubber Seed Oil by Transesterification Using a Co‐solvent of Fatty Acid Methyl Esters

Rubber seed oil (RSO) is a high‐potential feedstock for the production of biodiesel fuel (BDF) in Asia. Transesterification using fatty acid methyl esters (FAMEs) as co‐solvents was developed for BDF production from RSO with high content of free fatty acids (FFAs). The homogeneous system (FAMEs/triglyceride/methanol) was attained when the FAME content was more than 30 wt %. After esterification of RSO, the crude RSO obtained was transesterified with FAMEs as a co‐solvent. The quality of BDF with high FAME content satisfied the criteria of the EN 14214/JIS K2390 standards. These results suggest that FAMEs converted from FFAs can be applied as a co‐solvent and, thus, reused for BDF production.     

Oil transesterification over calcium oxides modified with lanthanum

Investigations were conducted on a series of calcium and lanthanum oxides catalyst for biodiesel production. Mixed oxides catalyst showed a superior transesterification activity over pure calcium or pure lanthanum oxide catalysts. The catalyst activity was correlated with surface basicity and specific surface areas. The effects of water and free fatty acids (FFA) levels in oil feedstock, water and CO₂ in air, mass ratio of catalyst, molar ratio of oil to methanol, and reaction temperature on fatty acid methyl ester (FAME) yield were investigated. Under optimal conditions, FAME yields reached 94.3% within 60 min at 58 °C. Mixed CaO-La₂O₃ catalyst showed a high tolerance to water and FFA, and could be used for converting pure or diluted unrefined/waste oils to biodiesel.     

Response surface modeling and optimization of biodiesel production from Cynara cardunculus oil

Cardoon (Cynara cardunculus L.) is a perennial spontaneous thistle grown in Mediterranean countries and well adapted to marginal lands, recently considered as a non‐food energy crop. Their seeds contain 24% of oil (dry basis). In this study, modeling and optimization of the production of fatty acid methyl esters (FAME) from cardoon oil for biodiesel uses was performed at laboratory scale, via response surface methodology, following a central composite rotatable design. FAME were obtained by transesterification of crude cardoon oil with methanol in the presence of a catalyst (sodium methoxide) for 120 min. The temperature ranged from 26 to 94 °C, the amount of sodium methoxide varied between 0.12 and 2.5 wt‐% and the molar ratio methanol/oil from 0.95 : 1 to 11 : 1. The estimated yield of FAME (97%) was obtained after 30 min, at 52 °C, for a molar ratio of 6.4 : 1 and 1.4 wt‐% of catalyst. In laboratory‐scale model validation experiments, 94% of FAME yield was obtained after 30 min of reaction. Transesterification was performed in a 30‐L reactor, under previously optimized conditions: A yield of 88% FAME was obtained after 90 min of reaction time, due to mass transfer limitations. After purification, the biodiesel showed high quality according to DIN EN 14214 standard specifications.     

Rubber seed oil as a potential source for biodiesel production in Bangladesh

In the present paper, rubber seed oil (RSO) has been investigated as a potential source for biodiesel production in Bangladesh. Rubber seed oil has been extracted from the rubber seeds collected from the local garden. Different methods have been applied for the oil extraction, such as mechanical press with and without solvent and cold percolation. Maximum oil content of 49% has been found by mechanical press with periodic addition of solvent. The physico-chemical properties of the oil have been investigated. Effect of seed storage time on free fatty acid (FFA) content of the oil is studied an it is found that the FFA content increases from 2 wt.% (fresh seed) to 45 wt.% after 2 months of storage at room temperature. Biodiesel has been prepared using a three-step method comprises with saponification of oil, acidification of the soap and esterification of FFA. Overall yield of FFA from RSO is found to be around 86%. The final step is esterification that produces fatty acid methyl ester (FAME). The effect of methanol to oil ratio and catalyst content has been investigated for esterification reaction. ¹H NMR spectrum of the RSO and biodiesel samples are analyzed which confirms the conversion of RSO to biodiesel. The biodiesel properties have been investigated and are found to be comparable with diesel.     

Application of the immobilized bacterial recombinant lipase from <Emphasis Type="Italic">Geobacillus stearothermophilus</Emphasis> G3 for the production of fatty acid methyl esters

The heterogeneous BCL biocatalyst based on the recombinant extracellular lipase from the thermophilic bacteria Geobacillus stearothermophilus G3 with an activity of 23.6 U.A./g was prepared by covalent immobilization on aminated silica gel. The effect of the solvent, temperature (30–60°C), methanol : oil molar ratio (1 : 1 to 9 : 1), and the amounts of water (1–10%) and catalyst (0.25–25%) on the yield of fatty acid methyl esters (FAME) during the methanolysis of sunflower oil with BCL was studied. The maximum yield of FAME was 43%. The biocatalyst exhibits high operational stability: after 480 h of operation (20 cycles), it retains more than 50% of its original activity, making BCL a promising catalyst for application in manufacturing of FAME as feedstock for biodiesel production.     

Biodiesel production from waste cooking palm oil using calcium oxide supported on activated carbon as catalyst in a fixed bed reactor

A reactor has been developed to produce high quality fatty acid methyl esters (FAME) from waste cooking palm oil (WCO). Continuous transesterification of free fatty acids (FFA) from acidified oil with methanol was carried out using a calcium oxide supported on activated carbon (CaO/AC) as a heterogeneous solid-base catalyst. CaO/AC was prepared according to the conventional incipient-wetness impregnation of aqueous solutions of calcium nitrate (Ca(NO₃)₂·4H₂O) precursors on an activated carbon support from palm shell in a fixed bed reactor with an external diameter of 60 mm and a height of 345 mm. Methanol/oil molar ratio, feed flow rate, catalyst bed height and reaction temperature were evaluated to obtain optimum reaction conditions. The results showed that the FFA conversion increased with increases in alcohol/oil molar ratio, catalyst bed height and temperature, whereas decreased with flow rate and initial water content in feedstock increase. The yield of FAME achieved 94% at the reaction temperature 60 °C, methanol/oil molar ratio of 25: 1 and residence time of 8 h. The physical and chemical properties of the produced methyl ester were determined and compared with the standard specifications. The characteristics of the product under the optimum condition were within the ASTM standard. High quality waste cooking palm oil methyl ester was produced by combination of heterogeneous alkali transesterification and separation processes in a fixed bed reactor. In sum, activated carbon shows potential for transesterification of FFA.     

Effect of Different Cosolvents on Transesterification of Waste Cooking Oil in a Microreactor

Biodiesel was prepared from waste cooking oil combined with methanol. The process was performed via transesterification in a microreactor using kettle limescale as a heterogeneous catalyst and various cosolvents under different conditions. n‐Hexane and tetrahydrofuran were selected as cosolvents to investigate fatty acid methyl esters (FAMEs). To optimize the reaction conditions, the main parameters affecting FAME% including reaction temperature, catalyst concentration, oil‐to‐methanol volumetric ratio, and cosolvent‐to‐methanol volumetric ratio were studied via response surface methodology. Under optimal reaction conditions and in the presence of the cosolvents n‐hexane and tetrahydrofuran, high FAME purities were achieved. Considering the experimental results, the limescale catalyst is a unique material, and the cosolvent method can reduce significantly the reaction time and biodiesel production cost.     

Ti-SBA-15介孔分子筛催化制备环氧橡胶籽油的研究

以橡胶籽油(RSO)为原料,采用非均相介孔分子筛催化剂Ti-SBA-15催化制备环氧橡胶籽油(ERSO),探讨了催化剂用量、氧化剂叔丁基过氧化氢(TBHP)用量、反应时间、反应温度等因素对环氧化反应的影响。结果表明,Ti-SBA-15介孔分子筛催化剂催化制备ERSO的最佳工艺条件为:催化剂Ti-SBA-15用量0.062%(摩尔分数,以RSO物质的量计),TBHP与RSO物质的量比为1.3:1,反应时间6 h,反应温度70℃,此条件下制备的ERSO环氧值为68.9 mmol/g,产物转化率为82.22%,双键转化率为69.93%。通过FT-IR对比分析,进一步证实了环氧基团的生成。     

微量酸催化麻疯树籽油制备生物柴油(英文)

Biodiesel produced from crude Jatropha curcas L.oil with trace sulfuric acid catalyst(0.02%-0.08% oil) was investigated at 135-184 ℃.Both esterification and transesterification can be well carried out simultane-ously.Factors affecting the process were investigated,which included the reaction temperature,reaction time,the molar ratio of alcohol to oil,catalyst amount,water content,free fatty acid(FFA) and fatty acid methyl ester(FAME) content.Under the conditions at 165 ℃,0.06%(by mass) H2SO4 of the oil mass,1.6 MPa and 20:1 methanol/oil ratio,the yield of glycerol reached 84.8% in 2 hours.FFA and FAME showed positive effect on the transesterification in certain extent.The water mass content below 1.0% did not show a noticeable effect on trans-esterification.Reaction kinetics in the range of 155 ℃ to 175 ℃ was also measured.     

BIODIESEL PRODUCTION FROM PALM OIL VIA HETEROGENEOUS TRANSESTERIFICATION: OPTIMIZATION STUDY

Fatty acid methyl ester (FAME) prepared by transesterification process using a heterogeneous catalyst has received a lot of interest lately as it could overcome the limitations of the current commercial homogeneous catalytic process. Apart from that, palm oil, being the cheapest edible oil in the world, will always remain the most economical source of FAME. Therefore, in this study, the use of sulfated zirconia alumina as a heterogeneous catalyst to catalyze the transesterification of palm oil with methanol to FAME was carried out using design of experiment (DOE), specifically response surface methodology (RSM) based on four-variable central composite design (CCD) with α = 2. The transesterification process variables are reaction temperature (60–180°C), reaction period (1–5 h), methanol-to-oil ratio (4–12 mol mol^?1), and amount of catalyst (2–10 wt.%). In this study involving many multiple process variables, the design of experiment approach was found to be superior to the conventional one-variable-at-one-time approach. Interactions between variables were found to have significant effect on the yield of FAME. At the conditions of 3 h of reaction period, 127°C reaction temperature, methanol-to-palm oil ratio of 8, and 6 wt.% of catalyst, an optimum FAME yield of 83.3% can be obtained, indicating that sulfated zirconia alumina has potential as a heterogeneous catalyst for the production of FAME from palm oil.     

Biodiesel Synthesis from Styrax confusus Hemsl Catalyzed by S2O82−/ZrO2‐TiO2‐Fe3O4

Biodiesel has been identified as a suitable resource that can be produced from biomass such as Styrax confusus Hemsl. In the current study, biodiesel was synthesized from Styrax confusus Hemsl oil catalyzed by a magnetic solid acid heterogeneous catalyst S₂O₈^2?/ZrO₂‐TiO₂‐Fe₃O₄, which had a high recovery rate and reusability. The catalyst was prepared by co‐precipitation and characterized by Fourier transform infrared spectroscopy, X‐ray diffraction and Brunauer, Emmett and Teller (BET) adsorption. The properties of the catalyst, including the recovery rate, usage count, magnetic susceptibility and catalytic efficiency, were studied. The results showed that the catalyst has a BET pore diameter of 1.74 nm, BET area of 7.3 m²/g, molar magnetic susceptibility of 1.83 × 10^?5 m³/kg and tetragonal structure. In addition, the influences of reaction conditions on yields of biodiesel were also discussed. A fatty acid methyl ester (FAME) yield of 90.02 % was obtained under the conditions of reaction time 1.5 h, reaction temperature 373 K, catalyst amount 5 %, and methanol‐to‐oil molar ratio 8:1. A FAME yield of 65.5 % was obtained when the catalyst was used for the fourth time.     

Biodiesel production using tetramethyl- and benzyltrimethyl ammonium hydroxides as strong base catalysts

In recent years, the acceptance of fatty acid methyl esters (biodiesel) as an alternative fuel has rapidly grown in EU. The most common method for biodiesel production is based on triglyceride transesterification to methyl esters with dissolved sodium hydroxide in methanol as catalyst. In this study, cottonseed oil and used frying oil were subjected to the transesterification reaction with tetramethyl ammonium hydroxide and benzyltrimethyl ammonium hydroxide as strong base catalysts. This work investigates the optimum conditions for biodiesel production using amine-based liquid catalysts. Biodiesel ester content was strongly related with the type of feedstock and the reaction variables, such as those of the catalyst concentration, methanol to oil molar ratio, and reaction time. The overall results suggested that the transesterification of cottonseed oil achieved high conversion rates with both catalysts, while the use of waste oil resulted in lower yields of methyl esters due to the possible formation of amides.     

Production of fatty acid methyl esters over a limestone-derived heterogeneous catalyst in a fixed-bed reactor

Production of fatty acid methyl esters (FAME) via the transesterification of different vegetable oils and methanol with a limestone-derived heterogeneous catalyst was investigated in a fixed-bed reactor at 65 °C and ambient pressure. This heterogeneous catalyst, as a 1 or 2 mm cross-sectional diameter extrudate, was prepared via a wet mixing of thermally treated limestone with Mg and Al compounds as binders and with or without hydroxyethyl cellulose (HEC) as a plasticizer, followed by calcination at 800 °C. The physicochemical properties of the prepared catalysts were characterized by various techniques. Palm kernel oil, palm oil, palm olein oil and waste cooking oil could be used as the feedstocks but the FFA and water content must be limited. The extrudate catalyst prepared with the HEC addition exhibited an enhanced formation of FAME due to an increased porosity and basicity of the catalyst. The FAME yield was increased with the methanol/oil molar ratio. The effect of addition of methyl esters as co-solvents on the FAME production was investigated. The structural and compositional change of the catalysts spent in different reaction conditions indicated that deactivation was mainly due to a deposition of glycerol and FFA (if present). The FAME yield of 94.1 wt.% was stably achieved over 1500 min by using the present fixed-bed system.     

Iron Oxide Catalysts Supported on Porous Silica for the Production of Biodiesel from Crude Jatropha Oil

A heterogeneous catalyst, FeO _x /SiO₂, prepared by the pore-filling method, was found to be active in the transesterification of crude Jatropha oil with methanol. When the transesterification reaction was carried out with a reaction temperature of 220?°C, a catalyst amount of 15?wt%, a methanol/oil molar ratio of 218:1, and a reaction time of 3?h, the yield of fatty acid methyl esters (FAME) in the product exceeded 99.0?%, and met with EN standards for allowable contents of glycerine and mono-, di-, and tri-glycerides. The correlation between the FAME production activity and measured acidity of the FeO _x /SiO₂ catalysts showed that the transesterification reaction was promoted via the acidic function of these catalysts, which are less inhibited by coexisting free fatty acids in the feedstock triglycerides.     

Production of Fatty‐Acid Methyl Esters Via the In Situ Transesterification of Grain Sorghum Bran and Sorghum Distiller's Dried Grains and Solubles

The acylglycerols (AG) in sorghum bran and distiller's dried grains and solubles (DDGS) from sorghum postfermentation have been converted to fatty‐acid methyl esters (FAME) using an in situ transesterification method. The reactions were conducted at 25 or 40 °C by incubating 8 g of feedstock, containing 1.3–2.4 mmol AG, in a solution of 2.4 or 4.8 mmol of NaOMe dissolved in 6.4 or 12.8 mL MeOH. The experimental results confirmed that reducing the moisture to approximately 2% (w/w) within the feedstock was necessary for the reaction to proceed. All of the reactions were monitored using high‐performance liquid chromatography and all performed better at 40 °C than at 25 °C. The most successful reactions used a AG:NaOMe:MeOH molar ratio of 1.0:2.0:131.7. Those reactions used 4.8 mmol NaOMe dissolved in 12.8 mL MeOH producing up to 98.3% FAME when sorghum bran was used as the feedstock. When DDGS from sorghum were used as the feedstock, the yield averaged 32.2% under the previously established optimal conditions.     

Distribution of soap in a membrane reactor in the production of fame from waste cooking oil

A continuous‐flow membrane reactor was constructed for the production of fatty acid methyl ester (FAME) from waste vegetable oil with high free fatty acid (FFA) content. FAME was produced via base‐catalysed transesterification with methanol at two FFA levels: 4.8 and 10 mass%. The effect of the ceramic membrane pore size on the separation of soap and triglycerides from the FAME in the reactor was investigated. In all cases, the triglyceride was completely retained in the reactor, yielding free and total glycerine contents in the produced FAME significantly below the maximum limits of the ASTM D6751 standard. The soaps produced in the reaction mixture were not completely retained in the reactor and did not affect the FAME production process. © 2012 Canadian Society for Chemical Engineering     

Production of biodiesel with glycerol carbonate by non‐catalytic supercritical dimethyl carbonate

New biodiesel production processes comprising one‐step and two‐step supercritical dimethyl carbonate methods have been pioneered. The use of dimethyl carbonate allows the reaction conditions to be mild and thus avoid unwanted deterioration of substrates during reaction. In this process, without any catalyst applied, supercritical dimethyl carbonate converts triglycerides (rapeseed oil) into fatty acid methyl esters (FAME) along with glycerol carbonate as a value‐added by‐product, instead of glycerol. Free fatty acids could be also converted into FAME so that the total yield of biodiesel for both methods resulted in over 96 wt%. In addition, the produced FAME satisfy the fuel requirements for the international standards of biodiesel specification.     

Synthesis of biodiesel from soybean oil and methanol catalyzed by zeolite beta modified with La

La/zeolite beta was prepared by an ion exchange method and used to synthesize the biodiesel (fatty acid methyl esters, FAME). The La(NO₃)₃ was applied as the ion exchange precursor to incorporate La ion into zeolite beta. The composition of the zeolite beta before and after ion exchange was analyzed by the SEM microphotographs and EDS spectrograms, the Brønsted and Lewis acid sites were investigated by FTIR imaging. The transesterification was carried out in a batch reactor and the composition of the FAME product was determined by a potassium hydroxide saponification method. The syntheses conditions with respect to catalytic activities have been optimized individually. Results of the experiment showed that La/zeolite beta shows higher conversion and stability than zeolite beta for the production of biodiesel, which may be correlated to the higher quantity of external Brønsted acid sites available for the reactants. The product consists of a mixture of monoalkyl esters primarily, and when the methanol/ soybean oil molar ratio was 14.5, reaction temperature at 333 K, reaction time 4 h and catalyst/soybean oil mass ratio of 0.011, the conversion of triglyceride 48.9 wt% was obtained from this optimal reaction condition.     

Ethanolysis of rapeseed oil: Quantitation of ethyl esters,mono-, di-, and triglycerides and glycerol by high-performance size-exclusion chromatography

High-performance size-exclusion chromatography (HPSEC) was used to evaluate the influence of different variables affecting the transesterification of rapeseed oil (RSO) with anhydrous ethanol and sodium ethoxide as catalyst. The effect of temperature, ethanol/RSO molar ratio, catalyst concentration, and time can be interpreted by observing the variations of the reaction medium composition. HPSEC has made the quantitation of ethyl esters, mono-, di-, and triglycerides and glycerol possible. The best results for laboratory-scale reactions were obtained at 80°C with a 6:1 molar ratio of EtOH/RSO and 1% of NaOEt by weight of RSO.     

Biodiesel Production from Mustard Emulsion by a Combined Destabilization/Adsorption Process

Tetrahydrofuran, added to the oil‐in‐water emulsions formed by the aqueous processing of yellow mustard flour, produced oil/water/THF miscellas containing 1–2 % water. The high water content prevented the direct conversion of the system to fatty acid methyl esters (FAME) through a single‐phase base‐catalyzed transmethylation process. Dehydration of these miscellas by adsorption on 4A molecular sieves at room temperature using either batch or continuous fixed‐bed systems successfully reduced the water content to the quality standards needed for biodiesel feedstock (0.3 %). Equilibrium adsorption studies for the uptake of water from oil/THF/water miscella phases at room temperature allowed quantitative comparison of the water adsorption capacity based on the oil and THF concentrations of the miscellas. Batch contact was used to investigate the dominant parameters affecting the uptake of water including miscella composition, adsorbent dose and contact time. The adsorption of the water was strongly dependent on adsorbent dose and miscella oil concentrations. The regeneration of molecular sieves by heating under nitrogen at reduced pressure for 6 h at 275 °C resulted in incomplete desorption of miscella components. The adsorption breakthrough curves in terms of flow rates, initial water and oil miscella concentrations were determined. The dehydrated miscella phases were reacted with methanol in a single‐phase base‐catalyzed transmethylation process with high yields (99.3 wt%) to FAME. The resulting FAME met the ASTM international standard in terms of total glycerol content and acid number.