The effects of alumina (Al2O3) and zinc oxide (ZnO) fillers on the curing characteristics, thermal and mechanical properties of silicone rubber were studied. Rheometer results indicate that the incorporation of ZnO fillers retards the curing process, whereas an enhancement in cure rate was observed for Al2O3. Higher maximum torque (MH) and minimum torque (ML) values was also observed for ZnO silicone rubber compounds compared to Al2O3. Thermogravimetric analysis (TGA) showed that ZnO silicone rubber compounds are thermally more stable than Al2O3; however, the coefficient of thermal expansion of the Al2O3 silicone rubber compounds are lower than that of ZnO. Comparison in mechanical strength between the two silicone rubber hybrids indicates that ZnO is a better reinforcement filler, as evidenced in the tensile strength, elongation at break, and modulus at 300% elongation. 相似文献
AbstractThermoplastic elastomer, which has important characteristics for cable insulation, was developed by melt blending of polypropylene (PP) with ethylene propylene diene monomer (EPDM) at various blend ratios together with SiO2, TiO2 and ZnO nanofillers at fixed loading of 2 vol.-%. The influence of EPDM content and the presence of nanofillers in the blend on burning rate, hydrophobicity and dielectric breakdown strength were investigated. Burning rate of PP/EPDM/ZnO was significantly reduced, implying that there was an improvement in fire retardancy with the addition of ZnO nanofillers in the polymer blend. Both SiO2 and ZnO filled system showed an improvement in hydrophobicity. Furthermore, dielectric breakdown strength showed higher value in EPDM rich blends. In addition, the presence of nanofillers deteriorated the dielectric breakdown strength of PP/EPDM nanocomposites. 相似文献
The addition-type liquid silicone rubber (ALSR) co-filled with spheroidal Al2O3 and flaky BN was prepared by the mechanical blending and hot press methods to enhance the thermal, electrical, and mechanical properties for industrial applications. Morphologies of ALSR composites were observed by scanning electron microscopy (SEM). It was found that the interaction and dispersion state of fillers in the ALSR matrix were improved by the introduction of BN sheets. Thermal, electrical, and mechanical performances of the ALSR composites were also investigated in this work. The result indicated that the thermal conductivity of ALSR can reach 0.64 W m−1 K−1 at the loading of 20 wt% Al2O3/20 wt% BN, which is 3.76 times higher than that of pure ALSR. The addition of Al2O3 particles and BN sheets also improve the thermal stability of ALSR composites. Moreover, pure ALSR and ALSR composites showed relatively lower dielectric permittivity (1.9–3.1) and dielectric loss factor (<0.001) at the frequency of 103 Hz. The insulation properties including volume resistivity and breakdown strength were improved by the introduction of flaky BN in the ALSR matrix. The volume resistivity and characteristic breakdown strength E0 are 6.68 × 1015 Ω m and 93 kV/mm, respectively, at the loading of 20 wt% Al2O3/20 wt% BN. In addition, the mechanical characteristics including elongation at break and tensile strength of ALSR composites were also enhanced by co-filled fillers. The combination of these improved performances makes the co-filled ALSR composites attractive in the field of electrical and electronic applications. 相似文献
Dielectric ceramics have raised particular interest since they enable pulsed-power systems to achieve high voltage gradient and compact miniaturization. In this work, x wt%Ni2O3 doped Al2O3-SiO2-TiO2 based dielectric ceramics were prepared using conventional solid-state reaction and the effects of Ni2O3 on the crystal structure, dielectric properties and dielectric breakdown strength were investigated. It was found that with the doping of Ni2O3, the Al2O3-SiO2-TiO2 based dielectric ceramics became denser and the distribution of each phase was more uniform. For the composition of x?=?2.0, the dielectric breakdown strength was increased into 82.1?kV/mm, more than twice compared with that of the undoped one. In addition, the relationship between the dielectric breakdown strength and the resistance of Al2O3-SiO2-TiO2 based dielectric ceramics was discussed. The results show that the doping of Ni2O3 is a very feasible way to improve the dielectric breakdown strength and optimize the dielectric properties for the Al2O3-SiO2-TiO2 based dielectric ceramics. 相似文献
Polyarylene ether nitrile (PEN) based on biphenol exhibits a high glass transition temperature of 216°C, a high tensile strength of 110 MPa, and low elongation at break of approximately 4%. A series of PEN random copolymers with improved elongation at break were synthesized using various bisphenol compounds and 2,6-dichlorobenzonitrile (DCBN). The resulting PEN random copolymers exhibited a high glass transition temperature and thermal stability up to 513°C in a nitrogen atmosphere. PEN copolymers were amorphous and could easily be cast into transparent films with a tensile strength of 97.93–117.88 MPa and tensile modulus of 2187.98–2558.44 MPa. Most importantly, elongation at break of these PEN copolymers was higher than 13%. PEN copolymer films had a dielectric constant of 3.77–3.89 at 1 kHz and extremely low dielectric loss (<0.02). At the same time, the breakdown strength of PEN was in the range of 137.92–198.19 kV/mm and energy storage density was in the range of 0.32–0.68 J/cm3. Excellent mechanical, thermal, and dielectric properties of PEN make it possible to use them as high-temperature resistant dielectrics to act on high-temperature resistant insulated cables. 相似文献
Synthetic α‐Al2O3 platelets, also referred to as corundum and white sapphire, represent attractive fillers improving the mechanical properties of vinylester‐based chemical anchoring systems. Even in the absence of coupling agents, as verified by scanning electron microscopic (SEM) analyses of fracture surfaces, α‐Al2O3 platelets of 200 nm thickness and 5–10 µm size are uniformly dispersed in vinylester resins which are cured by free radical polymerization at room temperature. With increasing content of ultrahard α‐Al2O3 platelets (0–40 wt%) the Young's modulus of α‐Al2O3 platelet/vinylester composites increases from 3200 to 9000 MPa. However, 1–5 wt% 3‐methacryloyloxypropyl‐trimethoxysilane (MPS) as coupling agent, added to the vinylester resin or preferably used to functionalize α‐Al2O3 surfaces in a filler pretreatment step, improves elongation at break (+50%) without sacrificing high stiffness and strength. The X‐ray photoelectron spectroscopy (XPS) analysis confirms the successful surface‐functionalization of α‐Al2O3 platelets by using pretreatments with MPS in toluene, acidified ethanol/water or tetrahydrofuran, respectively. The MPS filler pretreatment simultaneously enhances tensile strength (+22%), elongation at break (+50%), and Young's modulus (+12%) as compared to composites containing unmodified filler. According to SEM analyses of composite fracture surfaces, MPS‐mediated functionalization affords significantly improved interfacial adhesion between α‐Al2O3 platelets and the polymer matrix.
Polyimide (PI) dielectric nanocomposites containing functional nanofillers based on layered structure (single-layer: BT@Al2O3@PI, double-layer: PI/BT@Al2O3@PI, three-layer: PI/BT@Al2O3@PI/PI) were designed and prepared by using PI as matrix, barium titanate (BT)@alumina (Al2O3) as nanofillers through in-situ polymerization compounding technology. FTIR tests indicated that PI and PI dielectric nanocomposites have been synthesized successfully. The molecular mass of BaTiO3@Al2O3@PAA oligomer was higher than that of pure PAA when BT and Al2O3 nanofillers were incorporated simultaneously, as verified by GPC and intrinsic viscosity tests. XRD analysis showed that the addition of nanofillers destroyed the order of PI molecular structure and reduced the arrangement density of PI molecular chains. Both FESEM and HRTEM observations showed that the nanofillers were homogeneously dispersed in the PI matrix, contributing to the property improvements of PI dielectric nanocomposites. TGA results indicated that adding nanofillers improved the thermal stability and heat resistance of PI dielectric nanocomposites. The dielectric constant of PI/BT@Al2O3@PI double-layer nanocomposites was between the single-layer nanocomposites and pure PI. Due to the effective medium theory, the dielectric constant of three-layer PI/BT@Al2O3@PI/PI nanocomposites containing 5 wt% BT@Al2O3 reached 5.43. This work can be expected to provide an effective strategy to fabricate PI dielectric nanocomposite films for energy storage applications. 相似文献
Dielectric elastomers have been widely used in flexible actuators, artificial muscles, soft generators, etc. However, there are still challenges in fabrication of dielectric elastomers with enhanced dielectric and mechanical properties through simple and environmentally friendly compound method. In this paper, graphene nanoplatelets (GNPs) and BaTiO3 (BT) hybrid nanofillers are prepared by co-ball milling and then introduced into fluorosilicone rubber (FSR) to obtain composites with improved dielectric and mechanical properties. The X-ray diffraction, X-ray photoelectron spectroscopy, scanning electron microscopy and transmission electron microscope results confirm the successfully exfoliation of GNP. With the increase of GNP content, the tensile strength and dielectric constant of FSR/GNP/BT nanocomposites both increase without the sacrifice of flexibility, while the dielectric loss tangent can be kept as low as 10?2 magnitude. The FSR-G7B30-BM composite exhibits a dielectric constant of 14.54 at 100 Hz, and the dielectric loss tangent of 0.016 at 100 Hz. Besides, the FSR-G7B30-BM composite displays the tensile strength of 1.19 MPa, and elongation at break of 332.12%. This work provides a facile strategy to design dielectric elastomers, which shows promising applications in modern electronic devices. 相似文献
AbstractNovel poly(ether ether ketone) (PEEK)/organically modified montmorillonite (OMMT) composites containing 0–10 wt-% fractions of OMMT were prepared by melting blending method and the microstructure, thermal and mechanical properties were investigated using different characterisation techniques. X-ray diffraction and transmission electron microscopy showed that the OMMT was well dispersed with microscale in the PEEK matrix. Differential scanning calorimetry indicated that the glass transition temperature Tg and melt temperature Tm of PEEK/OMMT composites (POMCs) were hardly affected by the addition of OMMT, while the crystal temperature Tc decreased when the amount of OMMT excessed 1 wt-%. The data of thermogravimetric analysis exhibited that the thermal stability of POMCs in higher temperature region was better than that of pure PEEK. The results of mechanical properties test revealed that modulus and strength of POMCs increased with the content of OMMT, whereas the elongation at break and impact strength of POMCs decreased. 相似文献
Nickel zinc ferrite (Ni-ZnFe2O4)-filled natural rubber (NR) composite was prepared at various loading of ferrite. The tensile properties included in this study were tensile strength, tensile modulus and elongation at break. The tensile strength and elongation at break of the composites increased up to 40 parts per hundred rubber (phr) of ferrite and then decreased at higher loading whereas the tensile modulus was increased gradually with increasing of ferrite loading. Scanning electron microscopy (SEM) was used to determine the wettability of filler in rubber matrix. From the observation, the increase of filler loading reduced the wettability of the filler. Thermal stability of the composites was conducted by using a thermogravimetry analyser (TGA). The incorporation of ferrite in NR composites enhanced the thermal stability of NR composites. The swelling test results indicate that the swelling percentage of the composites decreased by increasing of ferrite loading. The initial permeability, μi and quality factor, Q of magnetic properties of NR composites achieved maximum value at 60 phr of ferrite loading for frequency range between 5000–40,000 kHz. The maximum impedance, Zmax of the NR composites was at the highest value at 80 phr ferrite loading for frequency range between 200–800 MHz. 相似文献
Poly(vinyl chloride) (PVC) nanocomposites with different contents of copper alumina (Cu-Al2O3) nanoparticles were prepared by the solution casting method. The effects of the nanoparticles on structural, thermal, electrical, contact angle and mechanical properties were thoroughly examined. The presence of Cu-Al2O3 in the macromolecular chain was confirmed through Fourier transform infrared (FTIR) spectroscopy. The X-ray diffraction (XRD) analysis of PVC nanocomposites showed the systematic arrangement of Cu-Al2O3 nanoparticles within the polymer, which indicated the higher crystallinity of the nanocomposites. The surface morphology of PVC was changed into hemispherical shaped particles by the inclusion of nanofiller was analyzed from SEM images. The glass transition temperature of the nanocomposites obtained from differential scanning calorimetry (DSC) was found to be increased with an increase in loading of nanoparticles in the polymer. The AC conductivity and dielectric studies revealed that the inclusion of nanofiller increases the electrical properties of the material and the composite with 7 wt.% sample showed the maximum conductivity and dielectric constant. The mechanical properties such as modulus, tensile strength, hardness, and impact properties of the PVC nanocomposites were significantly enhanced by the reinforcement of nanoparticles into the PVC matrix. The reinforcing mechanism behind the increase in tensile strength with the addition of nanoparticles was correlated with different theoretical models. The highest mechanical and electrical properties were observed for 7 wt.% Cu-Al2O3 loaded nanocomposite. Contact angle measurements of PVC with various loadings of Cu-Al2O3 nanofillers demonstrated that the nanoparticle attachment increased the hydrophobicity of the polymer matrix. 相似文献
Polypyrrole (PPy) nanolayers were introduced on the surface of alumina (Al2O3) particles via admicellar polymerization. The properties of silicone rubbers (SRs) filled with PPy-coated Al2O3 and pristine Al2O3 as thermally conductive fillers were studied and compared. The results demonstrate that the addition of PPy-coated Al2O3 leads to a better interfacial compatibility but lower cross-linking density of the composites than pristine Al2O3. The improvement in the compatibility and the decrease in the cross-linking density are paradoxes in affecting mechanical properties. The improvement in the compatibility shows a slight predominance on the strength at low-filler contents. Lower cross-linking density of modified-Al2O3/SR composites led to a better processing performance and a higher maximum filler loading amount than the pristine Al2O3/SR composites, which is beneficial to increasing the thermal conductivity and maintaining a relatively good strength. The PPy-coated Al2O3/SR composite with 83 wt% filler content has a thermal conductivity of 1.98 W/(m K) and a tensile strength of 2.9 MPa, and the elongation at break was 63%. Functionalized fillers by admicellar polymerization used in the fabrication of filler/SR composites not only improve the interfacial compatibility but also optimize and expand the functions of the composites, which has great significance for the production and application of thermally conductive SR in some branches of industry (automotive, electrical engineering, etc.) in the future. 相似文献
To improve the properties of polyimide (PI), different mass fractions of alumina (Al2O3) nanoparticles, unmodified or modified by KH550, were incorporated into PI matrix to form PI/Al2O3 hybrid films by in situ polymerisation. The effects of Al2O3 additives on the structure, dielectric and mechanical properties of the films were studied. Fourier transform infrared spectroscopy confirmed the successful preparation of PI/Al2O3 hybrid films, and the microstructures of the samples showed a more uniform dispersion of the modified Al2O3 nanoparticles than the unmodified ones in the matrix. The dielectric constant of the films increased with increasing filler content, and the maximum electrical breakdown strength of 311 MV m?1 was obtained with a filler content of 8.0 wt-% modified Al2O3 in the matrix. Both unmodified and modified Al2O3-reinforced PI hybrids demonstrated improved mechanical properties compared with the PI matrix. Moreover, the properties of films with Al2O3 modified by KH550 were better. 相似文献
The different Si-Mg co-doping content was explored to improve the dielectric properties of amorphous Al2O3 thin film. According to the analysis of DSC, FT-IR, and XPS spectra, it can be confirmed that a novel structure of glass network is formed in the co-doped Al2O3 thin film. More importantly, compared to Al2O3 thin film, the leakage current of (Al.97Si.02Mg.01)2Oy thin film is reduced by 2 orders of magnitude and the breakdown strength is improved from 276?MV/m to 544?MV/m. The corresponding energy density of the modified sample is up to 9.2?J/cm3, which is an enhancement of 6.2?J/cm3 over that of the undoped Al2O3 thin film. Based on finite element analysis, the simulation results show that the applied electric field is mainly focused on the glass network, which could strengthen the stability of Al2O3 structure and decrease the breakdown probability of the films. From the viewpoint of defect chemistry, another reason for the enhancement of the dielectric properties is that Si-Mg co-doping results in the generation of cation vacancies and thus the formation of oxygen vacancies could be effectively prevented. This work could provide a new design strategy for high-performance dielectric capacitor devices. 相似文献