Structure-property relationships of microfibrillar reinforced blends of linear polycondensates

Binary microfibrillar reinforced composites are obtained by melt-blending of poly(ethylene terephthalate) (PET) and polyamide 6 (PA6), as well as polyamide 66 (PA66) and PA6 (both 40/60 by wt) in the presence of a catalyst, followed by cold drawing of the bristle to about 3.5 times and annealing at 220 or 240C. The blends are studied by X-ray diffraction, scanning electron microscopy (SEM), light microscopy and static mechanical testing. SEM and light microscopy reveal different blend morphologies due to differences in the miscibility of the homopolymers: the PA66/PA6 blend is morphologically more homogeneous, than the PET/PA6 blend. Annealing at 240C results in preservation of the high orientation of PET and PA66 while the PA6 portions of the two blends are partially disoriented, much more for the PET/PA6 blend as concluded from the X-ray data. Annealing at 240C suggest also transreactions leading to the in situ generation of block copolymers in addition to the generated ones during blend mixing in the extruder which improve the compatibility of the blend components. These physical and chemical changes affect the mechanical properties of the fibrillar reinforced blends and composites. The Young's moduli (E) and tensile strength ( σ t ) of the drawn blends are 5-6 and 7-9 times higher than those of the asextruded samples. Heat treatment at 220C results in a slight (for PA66/PA6) and stronger (for PET'PA6 blend) decrease of the σ t while E remains unchanged. A stronger decrease of E in both blends and of σ t in PA66/PA6 sample has been observed after annealing at 240C. Nevertheless, E and σ t of the last samples are about 3 times higher than those for the neat PA6.     

Study on the long‐term thermal‐oxidative aging behavior of polyamide 6

The long‐term thermal‐oxidative aging behavior of polyamide 6 (PA6) was studied by comparison with the stabilized sample in this work. The variation of mechanical properties of the pure and the stabilized samples of PA6 with aging time at 110°C, 130°C, and 150°C were investigated, respectively. The aging mechanism of PA6 under heat and oxygen was studied in terms of the reduced viscosity, crystallization behavior, dynamic mechanical behavior, and chemical composition through the methods of polarized light microscopy (PLM), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), X‐ray photoelectron energy spectrum (XPS), and so on. The results indicated that at the initial stage of aging, the molecular crosslinking reaction of PA6 dominated resulting in the increase of the mechanical strength, reduced viscosity, and the glass transition temperature of the sample. And the molecular degradation dominated in the subsequent aging process resulting in the decrease of the melting temperature, the increase of the crystallinity, and the formation of the oxides and peroxides products. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Crystallization behavior of PA66/SiO2 organic‐inorganic hybrid material

The poly 2‐hydroxy propylmethacrylate‐methyl methacrylate (PHPMA‐MMA)/SiO₂ composite, derived from 2‐hydroxy propylmethacrylate (HPMA), methyl methacrylate (MMA), and tetraethoxysilane (TEOS), was used to synthesize polyamide 66(PA66)/SiO₂ organic‐inorganic hybrid material. X‐ray diffraction (XRD) was used to investigate the lattice spacing change of the PA66/SiO₂ hybrid material. It was found that the addition of PHPMA‐MMA/SiO₂ composite nearly did not change the crystal form of PA66. The nonisothermal crystallization kinetics of PA66 and PA66/SiO₂ hybrid material was investigated by differential scanning calorimetry (DSC) with various cooling rates. At every given cooling rate, the start crystallization temperature of the PA66/SiO₂ hybrid material was higher than that of PA66, while the crystallization temperature range was narrower than that of PA66. Avrami analysis modified by the Jeziorny method, the Ozawa method, and a method developed by Liu were employed to describe the nonisothermal crystallization process of the samples. The results showed that the Jeziorny method and the Ozawa method were not suitable to describe the nonisothermal crystallization process of PA66/SiO₂ hybrid material; however, when the relative degree of crystallinity X (t) was less than 1 ? 1/e, ln [? ln (1 ? X (t))] was still linear to lnt. The Liu method was successful to describe the nonisothermal crystallization processes for both PA66 and the PA66/SiO₂ hybrid material. It was confirmed that the presence of PHPMA‐MMA/SiO₂ composite could increase the crystallization rate and had a hetero phase nucleation effect on the PA66 matrix. Moreover, the introduction of PHPMA‐MMA/SiO₂ could improve the crystallization active energy ?E calculated by the Kissinger equation, attributing to the strong interaction between the polyamide chains and the PHPMA‐MMA/SiO₂ composite. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 810–817, 2006     

Preparation and properties of PET/PA6 copolymer/montmorillonite hybrid nanocomposite

From in situ polycondensation, a poly(ethylene terephthalate)/Polyamide 6 copolymer/montmorillonite nanocomposite was prepared, after the treatment of montmorillonite (MMT) with a water soluble polymer. The resulting nanocomposites were characterized by X‐ray diffraction (XRD), differential scanning calorimeter (DSC), nuclear magnetic resonance (NMR), dynamic mechanical analysis (DMA), and transmission electron microscopy (TEM). The results of DSC, ¹H NMR, and DMA proved that the nanocomposite synthesized was PET/PA6 copolymer/MMT nanocomposite, not the PET/PA6 blend/MMT nanocomposite. The results of XRD and TEM proved that the dispersion of MMT was improved observably after the introduction of PA6 molecular chain into PET. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2512–2517, 2006     

PET/聚酰胺类共混体系相容性的研究

将聚对苯二甲酸乙二醇酯(PET)分别与聚酰胺类(PA1010、PA6和PA66)熔融共混,通过热力学分析、示差扫描量热法、扫描电镜和红外光谱等手段,对PET/PA类共混体系进行了研究.热力学分析结果与实验结果不同,表明热力学分析不适用于PET/PA共混体系;DSC分析结果表明:不同的PET/PA共混体系对PET相玻璃化温度向低温区移动程度有影响;SEM分析表明:PET/PA共混体系断面形态不同,相容性关系为PET/PA66>PET/PA6>PET/PA1010;红外光谱分析表明:共混体系中PET的羟基和PA分子的-NH-之间产生了氢键,导致PET的C=0拉伸震动吸收峰移向低波数.     

A new method to prepare low melting point polyamide‐6 and study crystallization behavior of polyamide‐6/calcium chloride complex by rheological method

A new method to prepare low melting point polyamide‐6 (LPA6) by complex reaction of calcium chloride (CaCl₂) and polyamide‐6 (PA6) in a co‐rotating twin screw extruder was reported. We employed a new rheological method to study the crystallization behavior of PA6/CaCl₂ complex and the mechanism of confined crystallization of PA6. Compared with differential scanning calorimetry (DSC), this method was more capable of detecting crystalline information. What's more, it was also an effective method for studying mechanism of confined crystallization. From the results of X‐ray diffraction, DSC, infrared spectroscopy, rheology, and mechanical properties, the complex reaction of CaCl₂ with the carbonyl oxygen atom in the amide group disrupted the intermolecular hydrogen bonding and confined the mobility of PA6 molecules. This could significantly reduce the crystallinity and melting temperature of PA6, and improve tensile strength and notched Izod impact strength. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41513.     

Polymer‐Clay Nanocomposites Based on Blends of Polyamide‐6 and Polyethylene

The preparation of polyamide‐6/clay, high‐density polyethylene/clay, and high‐density polyethylene/ polyamide‐6/clay nanocomposites is considered. X‐ray diffraction (XRD), differential scanning calorimetry (DSC), and Fourier Transform Infrared (FTIR) measurements show that the clay enhances the crystallization of the γ‐form of polyamide‐6. The clay also acts as a nucleation agent and causes a reduction of spherulitte size. Scanning electron microscopy (SEM) analysis of fracture surfaces shows that the clay reduces the PA‐6 particle size in the HDPE/PA‐6/clay nanocomposites and changes the morphology. Mechanical properties and the effect of maleated polyethylene are also reported.     

Effect of core‐shell morphology evolution on the rheology,crystallization, and mechanical properties of PA6/EPDM‐g‐MA/HDPE ternary blend

In this article, polyamide 6 (PA6), maleic anhydride grafted ethylene‐propylene‐diene monomer (EPDM‐g‐MA), high‐density polyethylene (HDPE) were simultaneously added into an internal mixer to melt‐mixing for different periods. The relationship between morphology and rheological behaviors, crystallization, mechanical properties of PA6/EPDM‐g‐MA/HDPE blends were studied. The phase morphology observation revealed that PA6/EPDM‐g‐MA/HDPE (70/15/15 wt %) blend is constituted from PA6 matrix in which is dispersed core‐shell droplets of HDPE core encapsulated by EPDM‐g‐MA phase and indicated that the mixing time played a crucial role on the evolution of the core‐shell morphology. Rheological measurement manifested that the complex viscosity and storage modulus of ternary blends were notable higher than the pure polymer blends and binary blends which ascribed different phase morphology. Moreover, the maximum notched impact strength of PA6/EPDM‐g‐MA/HDPE blend was 80.7 KJ/m² and this value was 10–11 times higher than that of pure PA6. Particularly, differential scanning calorimetry results indicated that the bulk crystallization temperature of HDPE (114.6°C) was partly weakened and a new crystallization peak appeared at a lower temperature of around 102.2°C as a result of co‐crystal of HDPE and EPDM‐g‐MA. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Dually reinforced all‐polyamide laminate composites via microencapsulation strategy

A new two‐stage strategy is disclosed for the preparation of all‐polyamide laminate composites based on polyamide 6 (PA6) matrices reinforced by high volume fractions of polyamide 66 (PA66) textile structures and three different types of nanoclays. In the first stage, PA6 microcapsules (MC) loaded with montmorillonite nanoclays (MMT) are synthesized by activated anionic ring‐opening polymerization of ε‐caprolactam in solution in the presence of three different organically treated MMT brands. In the second stage, the MMT‐loaded MC obtained with controlled molecular weight, composition and granulometry are compression molded in the presence of PA66 textile structures to produce the final dually reinforced laminate composites. Mechanical tests in tension, flexion, and impact for selected composites in this study showed up to 73% increase of the Young's modulus, up to 142% increase of the stress at break, and more than a fivefold increase of the notched impact resistance. The mechanical behavior of the dually reinforced composites was discussed in conjunction with the morphology of the samples studied by optical and electron microscopy, and the matrix crystalline structure as revealed by DSC and microfocus synchrotron X‐ray diffraction. POLYM. ENG. SCI., 57:806–820, 2017. © 2016 Society of Plastics Engineers     

Microstructure,crystallization and dynamic mechanical properties of polyamide/clay nanocomposites after melt‐state annealing

Polyamide 6/clay (PA/clay) nanocomposites produced by melt‐compounding were treated under various melt‐state annealing processes. The effect of melt‐state annealing on the microstructure, crystallization, and dynamic mechanical properties was characterized by transmission electron microscope (TEM), modulated differential scanning calorimetry (MDSC), X‐ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and dynamic mechanical analysis (DMA). Clay layers were exfoliated in PA matrix. The crystalline transformation between α and γ‐crystalline phase was virtually dependent on the annealing process and clay loading. After melt‐state annealing between 230 and 250°C, clay induced the appearance of a new endothermic peak in PA/clay. PA/clay after melt‐state annealing exhibited a higher elastic modulus above T_g and a lower β relaxation below T_g as compared with the non‐annealed sample. FTIR analysis demonstrated that the melt‐state annealing caused strong hydrogen bonding interaction of amide groups with clay layers. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Effect of maleic anhydride grafted polybutadiene on the compatibility of polyamide 66/acrylonitrile‐butadiene‐styrene copolymer blend

The addition of maleic anhydride grafted polybutadiene (PB‐g‐MAH) can greatly improve the compatibility of polyamide 66 (PA66)/acrylonitrile‐butadiene‐styrene copolymer (ABS) blends. Unlike the commonly used compatibilizers in polyamide/ABS blends, PB‐g‐MAH is compatible with the ABS particles' core phase polybutadiene (PB), rather than the shell styrene‐acrylonitrile (SAN). The compatibility and interaction of the components in the blends were characterized by Fourier transform‐infrared spectra (FTIR), Molau tests, melt flow index (MFI), dynamic mechanical analyses (DMA), and scanning electron microscopic (SEM) observations. The results show that PB‐g‐MAH can react with the amino end groups in PA66 while entangle with the PB phase in ABS. In this way, the compatibilizer anchors at the interface of PA66/ABS blend. The morphology study of the fracture sections before and after tensile test reveals that the ABS particles were dispersed uniformly in the PA66 matrix and the interfacial adhesion between PA66 and ABS was increased significantly. The mechanical properties of the blends thus were enhanced with the improving of the compatibility. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

Isothermal crystallization kinetics and melting behavior of multiwalled carbon nanotubes/polyamide‐6 composites

Pristine and functionalized multiwalled carbon nanotubes (MWNTs) were used to fabricate polyamide 6 (PA6) composites through melt blending. The functionalized MWNTs were obtained by grafting 1,6‐hexamethylenediamine (HMD) onto the pristine MWNTs to improve their compatibility with PA6 matrix. The effect of MWNTs on the isothermal crystallization and melting behavior of PA6 was investigated by differential scanning calorimetry (DSC) and X‐ray diffraction (XRD). The Avrami and Lauritzen–Hoffmann equations are used to describe the isothermal crystallization kinetics. The values of the Avrami exponent found for neat PA6, the pristine MWNTs/PA6 and functionalized MWNTs/PA6 composite samples are about 4.0, 1.7, and 2.3, respectively. The activation energies are determined by the Arrhenius method, which is lower for the composites, ?320.52 KJ/mol for pristine MWNTs/PA6 and ?293.83 KJ/mol for functionalized MWNTs/PA6, than that for the neat PA6 (?284.71 KJ/mol). The following melting behavior reveals that all the isothermally crystallized samples exhibit triple melting endotherms at lower crystallization temperature and double melting endotherms at higher crystallization temperature. The multiple melting endotherms are mainly caused by the recrystallization of PA6 during heating. The resulting equilibrium melting temperature is lower for the composites than for neat PA6. In addition, polarizing microscopy (PLM) and small angle light scanning (SALS) were used to study the spherulite morphology. The results show that the MWNTs reduce the spherulite radius of PA6. This reduction is more significant for pristine MWNTs. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Mechanical and crystallographic properties of injection‐molded polyamide 66/sepiolite nanocomposites with different clay loading

Polyamide66 (PA66) and polyamide66/sepiolite (PA66/sepiolite) nanocomposites at 1, 3, 5, 7, and 9 wt% clay loading were prepared and injected to simulate industrial processing. Tensile tests were performed in the samples, and scanning electron microscopy was used to characterize the fracture surface. The samples were also examined by X‐ray Diffraction (XRD), Differential Scanning Calorimetry (DSC), and vibrational spectroscopy analysis (FT‐IR and FT‐Raman). Higher tensile strength and stiffness and reduction of the strain to failure are observed in the nanocomposites with higher sepiolite content. Two‐dimensional XRD analyses show that the sepiolite also enhances the orientation of PA66 crystals. XRD and spectroscopic analyses corroborate that the nanoclay fibers are placed between the lamellar superstructure of the PA66 without affecting the polymer chains. DSC confirms that the presence of sepiolite does not influence the crystallinity nor the nucleation of PA66 as the arrangement of the fibers between the PA66 lamellae hinders the nucleation of new crystals. We propose a model for the crystallographic organization of the organic and inorganic phases in the PA66/sepiolite nanocomposites. POLYM. COMPOS., 36:2326–2333, 2015. © 2014 Society of Plastics Engineers     

Effect of crystallinity on enthalpy recovery peaks and cold‐crystallization peaks in PET via TMDSC and DMA studies

Poly(ethylene terephthalate) (PET) sheets of different crystallinity were obtained by annealing the amorphous PET (aPET) sheets at 110°C for various times. The peaks of enthalpy recovery and double cold‐crystallization in the annealed aPET samples with different crystallinity were investigated by a temperature‐modulated differential scanning calorimeter (TMDSC) and a dynamic mechanical analyzer (DMA). The enthalpy recovery peak around the glass transition temperature was pronounced in TMDSC nonreversing heat flow curves and was found to shift to higher temperatures with higher degrees of crystallinity. The magnitudes of the enthalpy recovery peaks were found to increase with annealing times for samples annealed ≤30 min but to decrease with annealing times for samples annealed ≥40 min. The nonreversing curves also found that the samples annealed short times (≤40 min) having low crystallinity exhibited double cold‐crystallization peaks (or a major peak with a shoulder) in the region of 108–130°C. For samples annealed long times (≥50 min), the cold‐crystallization peaks were reduced to one small peak or disappeared because of high crystallinity in these samples. The double cold‐crystallization exotherms in samples of low crystallinity could be attributed to the superposition of the melting of crystals, formed by the annealing pretreatments, and the cold‐crystallizations occurring during TMDSC heating. The ongoing crystallization after the cold crystallization was clearly seen in the TMDSC nonreversing heat flow curves. DMA data agreed with TMDSC data on the origin of the double cold‐crystallization peaks. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Improved thermal conductivity of ceramic filler‐filled polyamide composites by using PA6/PA66 1:1 blend as matrix

Polyamide‐type composites with improved thermal conductivity are prepared by using polyamide 6(PA6)/polyamide 6,6 (PA66) 1:1 blend as the matrix and aluminum nitride (AlN) as the filler through melt compounding. Field emission scanning electron microscopy coupled with energy dispersive spectrometry (EDS) mapping of Al is used to investigate distribution of AlN. Differential scanning calorimeter is used to investigate the crystallization behavior of the composites. The thermal conductivity of PA6/PA66/AlN composite with 50 wt % AlN is 1.5 W m^?1 K^?1, 88% enhancement compared to those of single polymer based PA6/AlN or PA66/AlN composites. The reason for the improved thermal conductivity is the increased effective volume concentration of AlN in one (probably PA66) phase. The experimental data are fitted into Bruggeman and Agari–Uno model. Composites with similar thermal conductivity are also prepared using silicon carbide as the filler instead of AlN, showing that using PA6/PA66 1:1 blend as the matrix is a universal method to prepare thermally conductive composites with less filler loading. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45371.     

TLCPa对PA 6/PA 66相容性及结晶行为的影响

采用溶液共混法制备了聚酰胺6(PA 6)／聚酰胺66(PA 66)/热致聚酰胺液晶(TLCPa)共混物,分析了TLCPa对PA 6／PA 66相容性及结晶行为的影响。差示扫描量热法分析表明,TLCPa的加入改善了PA 6和PA 66之间的相容性,PA 6／PA 66共混物结晶受到抑制;傅里叶变换红外光谱研究表明,TLCPa和PA 6、PA 66分子间形成了大量的分子间氢键,是TLCPa改善共混物相容性的主要原因;广角X射线衍射分析表明,TLCPa的加入没有影响共混物的晶型结构,当w(TLCPa)大于10％时,共混物的结晶度明显下降。     

Effects of olefin‐based compatibilizers on the morphology,thermal and mechanical properties of ABS/polyamide‐6 blends

In this study, commercially available epoxidized and maleated olefinic copolymers, EMA‐GMA (ethylene‐methyl acrylate‐glycidyl methacrylate) and EnBACO‐MAH (ethylene‐n butyl acrylate‐carbon monoxide‐maleic anhydride), were used at 0, 5, and 10% by weight to compatibilize the blend composed of ABS (acrylonitrile‐butadiene‐styrene) terpolymer and PA6 (polyamide 6). Compatibilizing performance of these two olefinic polymers was investigated from blend morphologies, thermal and mechanical properties as a function of blend composition, and compatibilizer loading level. Scanning electron microscopy (SEM) studies showed that incorporation of compatibilizer resulted in a fine morphology with reduced dispersed particle diameter at the presence of 5% compatibilizer. The crystallization behavior of PA6 phase in the blends was explored for selected blend compositions by differential scanning calorimetry (DSC). At high compatibilizer level a decrease in the degree of crystallization was observed. In 10% compatibilizer containing blends, formation of γ‐crystals was observed contrary to other compatibilizer compositions. The behavior of the compatibilized blend system in tensile testing showed the negative effect of using excess compatibilizer. Different trends in yield strengths and strain at break values were observed depending on compatibilizer type, loading level, and blend composition. With 5% EnBACO‐MAH, the blend toughness was observed to be the highest at room temperature. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 926–935, 2007     

Nonisothermal crystallization and melting behavior of β‐nucleated isotactic polypropylene and polyamide 66 blends

A highly novel nano‐CaCO₃ supported β‐nucleating agent was employed to prepare β‐nucleated isotactic polypropylene (iPP) blend with polyamide (PA) 66, β‐nucleated iPP/PA66 blend, as well as its compatibilized version with maleic anhydride grafted PP (PP‐g‐MA), maleic anhydride grafted polyethylene‐octene (POE‐g‐MA), and polyethylene‐vinyl acetate (EVA‐g‐MA), respectively. Nonisothermal crystallization behavior and melting characteristics of β‐nucleated iPP and its blends were investigated by differential scanning calorimeter and wide angle X‐ray diffraction. Experimental results indicated that the crystallization temperature (T) of PP shifts to high temperature in the non‐nucleated PP/PA66 blends because of the α‐nucleating effect of PA66. T of PP and the β‐crystal content (K_β) in β‐nucleated iPP/PA66 blends not only depended on the PA66 content, but also on the compatibilizer type. Addition of PP‐g‐MA and POE‐g‐MA into β‐nucleated iPP/PA66 blends increased the β‐crystal content; however, EVA‐g‐MA is not benefit for the formation of β‐crystal in the compatibilized β‐nucleated iPP/PA66 blend. It can be relative to the different interfacial interactions between PP and compatibilizers. The nonisothermal crystallization kinetics of PP in the blends was evaluated by Mo's method. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Secondary crystallization and premelting endo‐ and exotherms in oriented polymers

Crystallization in polyamide 6 (nylon 6) fibers during annealing was studied in detail by following the changes that occurred in the neighborhood of crystalline relaxation temperatures, by using wide‐ and small‐angle X‐ray scattering and differential scanning calorimetry (DSC). Two distinct crystallization regimes were observed depending on whether annealing was carried out below or above onset of crystalline relaxation at ～190°C. In fibers annealed below 190°C, minor melting peaks were followed by exothermic transitions. These were attributed to ～1.5% (by weight) of microcrystals formed during annealing that melt and recrystallize during the DSC scan. These microcrystals are nucleated from unoriented amorphous chains between the lamellar stack within a fibril, and are shown to account for the observed increase in the crystalline orientation and decrease in permeability. Fibers annealed above 190°C did not show the exotherm and had significantly fewer microcrystals. The crystallization in this regime was attributed to the growth of existing lamellae, as evidenced by the increase in crystallite size, crystalline density, crystalline orientation, lamellar spacing, and lamellar intensity. The changes at annealing temperatures >190°C are accompanied by increased dyeability, indicative of more open amorphous regions. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 447–454, 2006     

Miscibility and Crystallization Behaviors of Polyamide 6/Polytetrafluoroethylene Blends

Summary: The miscibility and crystallization behaviors of polyamide 6 (PA 6)/polytetrafluoroethylene (PTFE) blends, prepared via reactive extrusion, are systematically investigated by means of wide‐angle X‐ray diffraction (WAXD), differential scanning calorimetry (DSC), and dynamic mechanical thermal analysis (DMTA). WAXD measurements show that no co‐crystallization occurred between two components, while DSC and DMTA measurements suggest that a certain degree of miscibility between them might exist due to the formation of some copolymers during the reactive extrusion.

DMTA curves for the pure PA 6 sample and PA 6/PTFE blends with various compositions.