Study on ultrasonic induced encapsulating emulsion polymerization in the presence of nanoparticles

In this paper, the ultrasonic induced encapsulating emulsion polymerization technique was used to prepare polymer/inorganic nanoparticle composites. The main affecting factors in ultrasonic induced encapsulating emulsion polymerization were studied systematically. The experimental results suggested that the pH value, the type of monomers, the type, content, and surface properties of nanoparticles, the type and concentration of surfactant have great influence on the ultrasonic induced encapsulating emulsion polymerization and the obtained latex stability. If selecting cationic emulsifier (such as cetyl trimethylammonium bromide), low water soluble monomer (such as n‐butyl acrylate and styrene), and hydrophobic nano silica, the inorganic nanoparticles could be encapsulated by polymers through ultrasonic irradiation successfully under alkalescent condition, forming a novel polymer/inorganic nanoparticles composite. The mechanism of ultrasonic induced encapsulating emulsion polymerization and the composite latex stabilization are proposed. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1130–1139, 2001     

Preparation of poly(butyl methacrylate)/γ‐Al2O3 nanocomposites via ultrasonic irradiation

A new technique (ultrasonic irradiation) has been employed to prepare poly(n‐butyl methacrylate) PBMA/γ‐Al₂O₃ nanocomposites, taking advantages of the multiple effects of ultrasonic irradiation, such as dispersion, pulverization and activation. When subjected to ultrasonic irradiation, n‐butyl methacrylate (BMA) is polymerized to form poly(n‐butyl methacrylate) (PBMA) latex without any chemical initiators, and the monomer conversion reaches 72.5% in 25 min. At an appropriate pH, surfactant bilayers are formed through electrostatic interactions between γ‐Al₂O₃ nanoparticles and the anionic surfactant sodium dodecyl sulfate (SDS), which adsorb BMA. After ultrasonic induced polymerization of BMA in the presence of nanoparticles of γ‐Al₂O₃, the γ‐Al₂O₃ nanoparticles are encapsulated by PBMA shells formed. The influence of factors such as pH, surfactant concentration and the nanoparticle content is investigated. The FTIR spectra show that there are still polymers tightly adsorbed by nanoparticles even after extraction by acetone for 72 h. The difference observed in the XPS spectra of nanocomposite residues and the pure γ‐Al₂O₃ nanoparticles may indicate some interactions between γ‐Al₂O₃ nanoparticles and the PBMA matrix. Furthermore, the feasibility of SDS bilayer formation and encapsulating polymerization is proven by XPS characterization. © 2001 Society of Chemical Industry     

微滴乳液聚合制备PDMS/SiO2纳米复合材料

采用超声分散的方法,以少量八甲基环四硅氧烷(D₄)对硅溶胶粒子进行表面接枝改性。然后在改性硅溶胶存在下,以十二烷基苯磺酸(DBSA)为乳化剂兼催化剂进行D₄的微滴乳液聚合,得到聚硅氧烷(PDMS)/二氧化硅(SiO₂)纳米复合乳液。采用FTIR、TGA、纳米粒度仪、TEM和拉力机分别对样品进行了表征。结果表明:采用超声分散的方法,能够有效地实现硅溶胶粒子的表面改性。通过微滴乳液聚合得到的复合乳胶粒是聚合物包覆二氧化硅粒子的核壳结构形态。SiO₂的引入提高了有机硅复合膜力学性能,增强了热稳定性。     

Polymer/carbon nanotube composite emulsion prepared through ultrasonically assisted in situ emulsion polymerization

In this study, ultrasonic irradiation and in situ emulsion polymerization were combined to prepare stable poly(methyl methacrylate‐co‐n‐butyl acrylate) (P(MMA‐BA))/carbon nanotubes (CNTs) composite emulsion, which solves the dispersion problem of CNTs in the latex. Two stages were adopted. In Stage I, ultrasonically initiated in situ emulsion polymerization was conducted to disperse CNTs and prepare the seed emulsion containing polymer coated CNTs. In Stage II, conventional in situ emulsion polymerization was conducted to further enhance the monomer conversion and solid content. The dispersion behavior of MWCNTs in aqueous solution under ultrasonic irradiation was investigated by spectrophotometry. The effects of CNTs content on the emulsion stability and mechanical properties of composite film were studied. The results suggest that in the composite emulsion the long CNTs with a diameter of 20–40 nm are separated and dispersed by the formed polymer latex nanoparticles with a size of 20–40 nm. The spherical polymer latex nanoparticles adhere to the wall of CNTs to form a structure like “grapes on the twig.” The smooth, uniform, and flexible polymer/CNTs composite films were prepared from the composite emulsion. The CNTs can be individually dispersed in P(MMA‐BA)/CNTs composite film. Tensile tests suggest that with the increase in the CNTs content, the Young's modulus and the yield strength of the film increase. Only at 1 wt % CNTs, the Young's modulus increases from 124 to 289 MPa, and the yield strength is improved about ～14%. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3123–3130, 2006     

Effect of silica nanopowder on the properties of wood flour/polymer composite

Low‐density polyethylene (LDPE), high‐density polyethylene (HDPE), polypropylene (PP), and polyvinyl chloride (PVC) (1:1:1:0.5) were solution blended by using a mixture of solvents consisting of xylene and tetrahydrofuran (THF) (70:30). SiO₂ nanoparticles were modified by cetyl trimethyl ammonium bromide (CTAB). Wood polymer composites (WPC) were prepared by using polymer mixture, polyethylene‐co‐glycidyl methacrylate (PE‐co‐GMA), wood flour, and modified SiO₂. X‐ray diffraction (XRD) studies showed that the intensity of the peaks of polymer mixture decreased due to incorporation of SiO₂. The dispersion of SiO₂ nanoparticles and morphological characteristics were examined by transmission electron microscopy (TEM) and scanning electron microscopy (SEM). The interaction between SiO₂ nanoparticles, PE‐co‐GMA, polymer mixture, and wood was studied by Fourier transform infrared spectroscopy (FTIR). Tensile and flexural properties of the composites improved significantly due to the incorporation of SiO₂ nanoparticles. Thermal stability, hardness, flame retardancy, and water resistance capacity were also found to enhance. Maximum improvement in properties was observed by the inclusion of 3 phr modified SiO₂ in WPC. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers     

Preparation of conductive polyaniline/nanosilica particle composites through ultrasonic irradiation

Polyaniline/nano‐SiO₂ particle composites were prepared through ultrasonic irradiation. Polymerization of aniline was conducted under ultrasonic irradiation in the presence of two types of nano‐SiO₂: porous nanosilica and spherical nanosilica. The stability of the colloid dispersion, UV–vis spectra, composition, interaction, conductivity, and other characteristics of the composites were examined. It was found that the aggregation of nano‐SiO₂ could be reduced under ultrasonic irradiation and that nanoparticles were redispersed in the aqueous solution. The formed polyaniline deposited on the surface of the nanoparticle, which led to a core–shell structure. Two particle morphologies, threadlike aggregates with a few spherical nanoparticles for porous nanosilica and spherical particles with a few sandwichlike particles for spherical nanosilica, were observed. X‐ray photoelectron spectroscopy showed that for two types of composites the ratio of Si atoms to N atoms (Si:N) on the surface was much higher than that in the bulk. The UV–vis spectra of the diluted colloid dispersion of polyaniline/nano‐SiO₂ composite particles were similar to those of the polyaniline system. Fourier transform infrared spectroscopy suggested strong interaction between polyaniline and nano‐SiO₂. The conductivity of the polyaniline/porous nanosilica (23.1 wt % polyaniline) and polyaniline/spherical nanosilica (20.6 wt % polyaniline) composites was 2.9 and 0.2 S/cm, respectively. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1811–1817, 2003     

Preparation and characterization of nano‐CaCO3 encapsulated by copolymerization of styrene and maleic anhydride

Encapsulated nanometer calcium carbonate (nano‐CaCO₃) was prepared using styrene and maleic anhydride (MAH) copolymer in 2‐propanol or methanol–water mixture in the presence of different initiator systems. The particle morphology and physical properties of the encapsulated nano‐CaCO₃ particles, such as the interaction between the encapsulating polymer and the nano‐CaCO₃, and the thermal stability of encapsulated nano‐CaCO₃ were studied by Fourier‐transform infrared spectroscopy (FTIR), Soxhlet extraction experiments, thermogravimetric analysis banded with FTIR (TGA‐FTIR) and transmission electron microscopy (TEM). The encapsulating ratio and the stable encapsulating ratio of encapsulated nano‐CaCO₃ were characterized. The results showed that a strong interfacial interaction was obtained due to the formation of a chemical bond or ion‐dipole between the C?O group of MAH and Ca²⁺ ion of nano‐CaCO₃. The encapsulating ratio and stable encapsulating ratio of nano‐CaCO₃ initiated by AIBN was higher than that initiated by BPO. Addition of maleic anhydride increased the encapsulating ratio and the stable encapsulating ratio of encapsulated nano‐CaCO₃. For the encapsulated nano‐CaCO₃ prepared in methanol–water, the diameter of the encapsulated nano‐CaCO₃ particle increased from 60–70 nm to about 100 nm and the morphology changed from a cube with a sharp edge to spherical with a rough surface. Copyright © 2006 Society of Chemical Industry     

Structural and morphological study of gamma‐irradiation synthesized silver nanoparticles

Silver nanostructured particles with controlled size, shape, and morphology were achieved by gamma irradiation of aqueous solution containing AgNO_3, ploy (vinyl pyrrolidone), (PVP) or mixture of PVP and ploy (vinyl alcohol), (PVA). The reaction condition parameters such as solvent content, polymer type and irradiation dose were investigated. The physico‐chemical properties and morphological structures of the as‐prepared sliver nanostructures were characterized using UV/VIS spectroscopy, TEM, XRD, and Fourier transform infrared spectroscopy (FTIR) spectroscopy. Hexagonal and nanorods structures of sliver nanoparticles having single surface plasmon resonance peak and triangular (nanoprism) nanoparticles having different surface plasmon resonance peak were obtained. The XRD patterns of the as‐prepared silver nanostructure show four diffraction peaks at 2θ of 38.4°, 44.5°, 64.6°, and 77.6° of the face‐centered cubic structure silver nanoparticles. FTIR measurements indicated that the sliver nanoparticles were coordinated through the functional groups of PVA and/or PVP. POLYM. COMPOS., 38:2687–2694, 2017. © 2015 Society of Plastics Engineers     

Novel copolymer for SiO2 nanoparticles dispersion

High performance polymers exhibiting multifunctional characteristics can be achieved by the introduction of inorganic nanoparticles like SiO₂ into the functional polymers. In the present work a copolymer epoxy poly(dimethylacrylamide) was synthesized to disperse the SiO₂ nanoparticles. The aim of the work is to develop a new method/process/material for the dispersion of nanoparticles and evaluating the performance of these composites. FT‐IR studies of the polymer adsorbed SiO₂ nanoparticles confirmed that the polymer molecules chain was anchored on the surface of the SiO₂ nanoparticles. The improved interfacial interaction between the particles and polymer enhanced the thermal properties of the composites. The results also show the newly synthesized polymer disperse the nanoparticles well as evidenced by SEM analysis, the uniformly dispersed SiO₂ nanoparticles in the polymer matrix and the particles almost remained in their original shape and size even after incorporation in to the polymer matrix. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Polypropylene/silica nanocomposites prepared by in-situ melt ultrasonication

A novel process using ultrasonic irradiation to enhance nanosilica dispersion in polypropylene-based nanocomposites has been proposed and investigated. The nanocomposites were isotactic polypropylene reinforced with silica nanoparticles at 3 wt% loading level. Ultrasonic processing in the melt state is an effective method for improving nanosilica dispersion. The effectiveness of the proposed ultrasonic processing technique on polypropylene nanocomposites was evaluated by XRD and transmission electron microscopy (TEM). Poly(propylene-g-maleic anhydride) copolymer (PP-g-MAH) containing 5 wt% maleic anhydride content was added to nanocomposites at 0.5 wt% concentration based on silica content. PP-g-MAH plays an important role in nanosilica dispersion in polymer matrix and interface interaction. The reaction of maleic anhydride groups with the hydroxyl groups on the surface of nanosilica was characterized by FTIR spectrum. The final nanocomposites result in a further enhancement of mechanical properties because of silica agglomerate reduction and improving interface combination, even loading level being much lower than that of ordinary fillers in conventional composites. POLYM. COMPOS., 2009. © 2009 Society of Plastics Engineers     

Synthesis and characterization of PMMA/SiO2 organic–inorganic hybrid materials via RAFT‐mediated miniemulsion polymerization

In this article, we first carried out the surface modification of SiO₂ using silane coupling agent KH570, and then prepared PMMA/SiO₂ organic–inorganic hybrid materials by conventional free radical polymerization and RAFT polymerization in miniemulsion, respectively. The kinetics comparisons of these two polymerizations were studied. PMMA/SiO₂ hybrid materials were characterized by gel permeation chromatography, differential scanning calorimetry and thermogravimetric analysis. Experimental results indicated that the polymerization behavior of MMA in miniemulsion showed controlled/living radical polymerization characteristics under the control of RAFT agent. Incorporation of RAFT agent and SiO₂ nanoparticles improved the thermal properties of polymers, the thermal stability of polymers increased with increasing content of SiO₂ nanoparticles. The structures and morphologies of SiO₂, modified SiO₂, and PMMA/SiO₂ hybrid materials were characterized by FT‐IR and TEM. TEM results showed that the addition of modified SiO₂ nanoparticles to miniemulsion polymerization system obtained different morphology latex particles. Most of modified SiO₂ nanoparticles were wrapped by polymer matrix after polymerization. POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Multifunctional fiberglass-reinforced PMMA-BaTiO3 structural/dielectric composites

Fiberglass-reinforced polymer composites were investigated for potential use as structural dielectrics in multifunctional capacitors that require simultaneous excellent mechanical properties and good energy storage characteristics. Composites were fabricated employing poly(methyl methacrylate), PMMA, as the structural matrix. While barium titanate (BaTiO₃) nanopowder was added to the composites for its high room temperature dielectric constant, fiberglass was employed to confer high stiffness. A conductive polymer blend of poly (3,4-ethylenedioxythiophene) and polystyrene sulfonate (PEDOT:PSS) was used to coat the BaTiO₃ nanoparticles with the purpose of further elevating the dielectric constant of the resultant PMMA-composites. FTIR spectroscopy, TGA and SEM measurements were conducted to prove the successful coating of BaTiO₃ nanoparticles with the PEDOT:PSS blend. TEM measurements revealed a good dispersion of coated nanoparticles throughout the PMMA matrix. The fiberglass-reinforced-PMMA composites containing neat and coated BaTiO₃ were found to exhibit excellent stiffness. In addition, the use of PEDOT:PSS in conjunction with BaTiO₃ was observed to improve the dielectric constant of the composites. Finally, the dielectric constant of the structural composites was found to vary only slightly with temperature.     

Effects of SiO2 and Al2O3 nanofillers on polyethylene properties

Polymers filled with inorganic nanoparticles have become interesting materials as dielectrics because of their improved mechanical and electrical properties compared with the unfilled polymers and with polymer microcomposites. These improvements are mainly due to the large surface area of nanoparticles and new polymer–nanofiller interface characteristics. In the present work, polyethylene nanocomposites with SiO₂ and Al₂O₃ nanoparticles were prepared by melt mixing. Mechanical and electrical properties of these composites were determined and morphological aspects were revealed by scanning electron microscopy, wide‐angle X‐ray diffraction, and atomic force microscopy. The effect of nanostructure and the importance of nanofiller dispersion were analyzed in connection with mechanical and electrical properties. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation and characterization of acrylic latex/nano‐SiO2 composites

Acrylic/nano‐silica composite latexes were prepared by blending via high shear stirring (SS) or ball milling (BM) and in situ polymerization (IS). For comparison, composites filled with micro‐silica were also prepared. The mechanical and optical properties of the polymers formed by the composite latex filled with nano‐ or micro‐silica were investigated using an Instron testing machine, by dynamic mechanical analysis, ultraviolet–visible spectrophotometry and transmission electron micrography. The results showed that SS and BM methods could obtain better nanocomposite latex and polymers than the IS method, characterized by better dispersion of nanoparticles, higher tensile strength and T_g for SS and BM than for IS. The increase in absorbance and reduction in transmittance of UV (290–400 nm wavelength) were observed as nano‐silica content increased, whereas the UV absorbance or transmittance basically were kept unchanged for the composites filled with micro‐silica. © 2002 Society of Chemical Industry     

Preparation and characterization of novel optically active poly(amide‐imide)/α‐Fe2O3 nanocomposites containing l‐alanine moieties

An optically active poly(amide‐imide) (PAI) was synthesized from the polymerization reaction of N,N′‐(Pyromellitoyl)‐bis‐l ‐alanine diacid chloride with 2,5‐diaminotoluene. The obtained inorganic metal oxide nanocomposites composed of PAI/nanostructured hematite (α‐Fe₂O₃) were synthesized through ultrasonic irradiation. The resulting nanocomposites were characterized by Fourier transform infrared spectroscopy, powder X‐ray diffraction, transmission electron microscopy (TEM) and thermogravimetric analysis (TGA). The TEM results indicated that the nanoparticles were dispersed homogeneously in PAI matrix on nanoscale. TGA confirmed that the heat stability of the nanocomposites was improved in the presence of α‐Fe₂O₃ nanoparticles. POLYM. COMPOS., 37:1805–1811, 2016. © 2014 Society of Plastics Engineers     

Fabrication,characterization, and properties of poly(ethylene‐co‐vinyl acetate)/magnetite nanocomposites

Poly(ethylene‐co‐vinyl acetate) (EVA)/magnetite (Fe₃O₄) nanocomposite was prepared with different loading of Fe₃O₄ nanoparticles. The mixing and compounding were carried out on a two‐roll mixing mill and the sheets were prepared in a compression‐molding machine. The effect of loading of nanoparticles in EVA was investigated thoroughly by different characterization technique such as transmission electron microscopy (TEM), X‐ray diffraction (XRD), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), limiting oxygen index (LOI), and technological properties. TEM analysis showed the uniform dispersion of filler in the polymer matrix and the dispersion of filler decreased with increase in filler content. XRD of the nanocomposite revealed the more ordered structure of the polymer chain. An appreciable increase in glass transition temperature was observed owing to the restricted mobility of Fe₃O₄‐filled EVA nanocomposite. TGA and flame resistance studies indicated that the composites attain better thermal and flame resistance than EVA owing to the interaction of filler and polymer segments. Mechanical properties such as tensile strength, tear resistance, and modulus were increased for composites up to 7 phr of filler, which is presumably owing to aggregation of Fe₃O₄ nanoparticle at higher loading. The presence of Fe₃O₄ nanoparticles in the polymer matrix reduced the elongation at break and impact strength while improved hardness of the composite than unfilled EVA. The change in technological properties had been correlated with the variation of polymer–filler interaction estimated from the swelling behavior. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40116.     

Polymer/silica nanoscale hybrids through sol–gel method involving emulsion polymers. I. Morphology of poly(butyl methacrylate)/SiO2

In this article, we report on an approach of using an emulsion polymerized polymer in preparing organic–inorganic nanocomposites through a sol–gel technique. By mixing a polymer emulsion with prehydrolyzed tetraethoxysilane transparent poly(butyl methacrylate)/SiO₂, nanocomposites were prepared as shown by TEM. AFM, FTIR, and XPS results show that there is a strong interaction between polymer latex particles and the SiO₂ network. Comparison of the emulsion method with a traditional solution method shows that nanocomposites can be prepared by both methods, but there is some difference in their morphology and properties. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 446–454, 2002     

Nanocomposite particles with core–shell morphology III: preparation and characterization of nano Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–poly(styrene–methyl methacrylate) particles via miniemulsion polymerization

Encapsulation of inorganic nanoparticles (as a core) by polymers (as a shell) is one of the interesting research subjects that lead to the synthesis of nanocomposite. These materials include properties of not only the organic polymer (e.g. optical properties, toughness, processability, flexibility, etc.) but also the inorganic nanoparticles (e.g. mechanical strength, thermal stability, etc.). Some of the applied preparative methods are dry-spray, dispersion, suspension, emulsion and miniemulsion polymerization techniques. Here, miniemulsion polymerization technique was used in order to obtain white-color nanocomposite latex particles containing nano-alumina (40–47 nm) encapsulated by copoly [styrene (St)–methyl methacrylate (MMA)] under high-shear ultrasonic irradiation. At first, bare nano-alumina was encapsulated with the copolymer to obtain latex particles. In another attempt and in order to investigate the effect of compatiblizing system, alumina nanoparticles were coated with oleic acid in order to form modified alumina core. Then miniemulsion polymerization was performed in the minidroplets including modified alumina, St and MMA for obtaining core/shell nanocomposite particles. The progress of encapsulation polymerization was followed by different instrumental techniques such as FT-IR spectra, thermal gravimetric analysis, dynamic light scattering, induced-coupled plasma, TEM and SEM.     

Nanocomposite particles with core‐shell morphology. I. Preparation and characterization of Fe3O4–poly(butyl acrylate‐styrene) particles via miniemulsion polymerization

Colloidal particles with magnetic properties have become increasingly important both technologically and for fundamental studies. Here, chemical initiator‐free miniemulsion polymerization of styrene and butyl acrylate has been performed for preparation of magnetic nanocomposite particles with the diameter of 81–150 nm in the presence of sodium dodecyl sulfate as surfactant, span 80 as stabilizer, and hexadecane as hydrophobe. The polymerization reaction was initiated and progressed under ultrasonic irradiation, generated by immersed probe into the latex. The key point in achievement of encapsulation of modified Fe₃O₄ nanoparticles was preparation of a stable colloidal dispersion at the end of the reaction. The obtained products in each step were characterized by FTIR spectroscopy. Dynamic light scattering analysis was used to follow particle size diameter of the samples. Morphology of the particles and formation of core‐shell structure were analyzed by SEM and TEM micrographs, respectively. TGA and magnetometry of the polymeric films confirmed the extent of insertion of used magnetite and their corresponding behavior. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Scaling‐up of the dispersion process of nanoparticle‐agglomerates in epoxy resin with an innovative continuous ultrasonic flow‐through‐cell dispersion system

Thermosets reinforced with inorganic nanoparticles show numerous benefits over the unreinforced polymer. However, to achieve reinforcement the nanoparticles have to be well separated and distributed homogeneously within the matrix. In the present study the laboratory scale discontinuous ultrasonic dispersion process was scaled up to a continuous ultrasonic dispersion process of agglomerated nanoparticles in epoxy resin (EP). Exemplarily, the dispersion experiments were carried out for a 4‐l suspension volume consisting of epoxy resin and 14 vol% TiO₂‐nanoparticles was carried out as a function of the dispersion time and the amplitude of the ultrasonic cell. Following, nanocomposites were manufactured with particle contents of 2, 5, and 10 vol%. For the verification of the manufactured nanocomposites quality, particle sizes analysis and mechanical characterization were undertaken. The obtained results were compared with those of the discontinuous dispersion at laboratory scale. It has been found that comparable particle sizes and mechanical properties could be achieved, although, the volume of the suspension was 10 times higher as that one of the batchwise dispersion. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers