Micro‐ and ultrafiltration film membranes from poly(ether ether ketone) (PEEK)

Film membranes from the thermoplastic poly(ether ether ketone) (PEEK) have been extruded and tested for their microfiltration and ultrafiltration performance. High‐performance asymmetric membranes have been obtained by extruding polymer blends of PEEK, polysulphone, and a small molecule solvent mixture, and then by removing the polysulphone and solvent in a subsequent extraction step. The process for making ultrafiltration membranes differs from microfiltration membranes only in the relative blend components, and the temperature of the film pick‐up rolls. Processing parameters with important effects on the membrane performance have been identified. Microfiltration membranes are characterized by their pore‐size distributions and SEM, and ultrafiltration membranes by their rejection of bovine serum albumin, bubble point, and SEM. Composite membrane for nanofiltration utilizing the PEEK ultrafiltration membrane as a substrate performed similarly to a commercial membrane for the same purpose. This work details the best method for making PEEK film membranes published to date. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 1146–1155, 1999     

聚醚砜/磺化聚醚醚酮共混膜的制备和性能

采用流延法制备了聚醚砜(PES)含量不同的PES/磺化聚醚醚酮(SPEEK)共混膜。PES与SPEEK具有良好的相容性。所制备PES/SPEEK共混膜的含水率、溶胀度和甲醇透过系数均随PES含量的增加而降低。虽然共混膜的质子传导性能有所降低.但阻醇性能和溶胀性能提高,这说明PES/SPEEK共混膜是一种很好的直接甲醇燃料电池用固体高分子电解质膜材料。     

Sulphonated Poly(ether ether ketone) Proton Exchange Membranes for Fuel Cell Applications

Polymer electrolyte membrane fuel cells (PEMFCs) are promising new power sources for automotive and portable devices. Nafion® is the currently used membrane in PEMFCs. Although these membranes show high proton conductivity and excellent chemical stability, their high cost makes them unpractical for commercial purposes. Sulphonated poly(ether ether ketone) (SPEEK) ionomers were synthesized using chlorosulphonic acid as the sulphonating agent in dichloromethane medium. Homogeneous proton-conducting membranes were developed from the obtained SPEEK by solvent casting method. Membranes were assessed for their suitability in fuel cell applications. The extent of sulphonation was controlled by varying the reaction time, concentration of polymer, and concentration of sulphonating agent. The SPEEK membranes exhibit degree of sulphonation from 10 to 66%, ion exchange capacity from 0.29 to 1.92 meq/g and maximum water and methanol uptake up to 54 and 22%, respectively, at 25°C. The membranes were characterized by FTIR to confirm sulphonation, and DSC and TGA to investigate the thermal stability. The proton conductivities of such membranes were found to be excellent in the order of 10^?2 S/cm in the fully hydrated condition at room temperature as measured by impedance spectroscopy. The durability of the membranes was also tested. The study revealed the possibility of a cheaper alternative membrane for use in PEMFC.     

Pore structure and properties of poly(ether ether ketone) hollow fiber membranes: influence of solvent‐induced crystallization during extraction

Poly(ether ether ketone) (PEEK) hollow fiber membranes were prepared by a thermally induced phase separation method with polyetherimide as diluent, and N‐methyl pyrrolidone (NMP), dichloromethane and a composite extractant composed of NMP, ethanolamine and water as extractant. The effects of the different solvents induced crystallization on the pore structure during extraction and the properties of the PEEK hollow fiber membranes were investigated in detail. The crystallization behaviors of the membranes were characterized by DSC and XRD. The effect of the extractants on the microscopic morphologies, pore structures, water fluxes and mechanical properties of the membranes were investigated. The results showed that the extraction ability of the composite extractant was the most significant, followed by NMP and dichloromethane. The crystallinity of the hollow fiber was 39.0% before extraction and was elevated to 39.2% after the extraction with NMP, 46.6% with dichloromethane and 46.7% with the composite extractant, which shows that dichloromethane and the composite extractant have strong ability to induce the crystallization of PEEK. The inner and outer surfaces of the membranes obtained after extraction by the composite extractant had the largest pore size and the highest surface porosity. The most probable pore diameter of the membranes obtained after extraction by NMP, dichloromethane and the composite extractant was 23.26 nm, 24.43 nm and 24.43 nm, respectively, which indicated that solvent‐induced crystallization was beneficial for the formation of larger pores. The pure water flux of the PEEK membrane prepared by the composite extractant was the largest, but the tensile strength was the lowest. © 2019 Society of Chemical Industry     

Hollow fiber microfiltration membranes from poly(ether ether ketone) (PEEK)

A procedure for obtaining high performance large internal diameter (ID; >1 mm) hollow fiber microfiltration membranes from poly(ether ether ketone) (PEEK) is presented. A simple mixture of isomers of diphenylphthalate is a good solvent for employing the thermal‐phase inversion process to obtain PEEK membranes. Obtaining large ID hollow fibers with substantial transmembrane flux requires sufficient melt strength during spinning to prevent excessive draw of the extruding fiber. The use of a second leachable polymer to the blend satisfies the conditions, and polysulphone (PS) is found to provide superior membranes relative to either poly(etherimide) (PEI) or poly(ether sulphone) (PES) as a second polymer. PEEK membranes obtained by this process yield better chemical resistance to a concentrated warm surfactant/oil solution. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 175–181, 1999     

Effects of polymer solvents on the performance of cellulose acetate membranes in methanol/methyl tertiary butyl ether separation

The performances of cellulose acetate membranes prepared with casting solutions, with acetone, dimethylformamide (DMF), and N‐methylpyrrolidone (NMP) as solvents, were studied in a series of methanol/methyl tertiary butyl ether separation experiments. The flux and selectivity of the membrane samples were affected by the type of solvent used to prepare the casting solution. The sample with DMF consistently gave the highest selectivity and lowest flux, followed by the samples with NMP and acetone. The differences in the performances were attributed to the effects of the volatility and evaporation rates of the solvents. Scanning electron microscopy and atomic force microscopy techniques were used for comparing the morphologies of the membranes. In addition, we used Raman spectroscopy as a novel technique to study the sorption selectivities of the membrane samples prepared with the three different solvents. In a parallel study, the relation between the polymer concentration in the casting solution and the morphology and performance of the membrane samples was studied. Under similar preparation conditions, the morphology of the membrane changed from being porous to being dense when the membrane was prepared with casting solutions with increasing polymer concentration. Also, the selectivity increased and the permeability decreased with increasing polymer concentration in the casting solution. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 2882–2895, 2001     

Proton exchange membranes based on poly(vinylidene fluoride) and sulfonated poly(ether ether ketone)

Blend membranes were obtained by solution casting from poly(vinylidene fluoride) (PVDF) and sulfonated poly(ether ether ketone) (SPEEK) in N,N-dimethylacetamide (DMAc). DSC and XRD were used to characterize the structure of the blend membranes. The effect of PVDF content on the membrane properties was investigated. The methanol permeability, water uptake and the swelling ratio of blend membranes decreased with the increase of PVDF content. Though the proton conductivity decreased upon the addition of PVDF, they were still comparable to that of Nafion^® 117 membrane. Higher selectivities were also found for most blend membranes in comparison with Nafion^® 117 membrane. The effect of methanol concentration on solution uptake, swelling ratio and methanol permeability of the blend membranes was also studied.     

Behavior of sulfonated poly(ether ether ketone) in ethanol–water systems

The behavior of sulfonated poly(ether ether ketone) (sPEEK) membranes in ethanol–water systems was studied for possible application in direct ethanol fuel cells (DEFCs). Polymer membranes with different degrees of sulfonation were tested by means of uptake, swelling, and ethanol transport with dynamic measurements (liquid–liquid and liquid–gas systems). Ethanol permeability was determined in an liquid–liquid diffusion cell. For membranes with an ion‐exchange capacity (IEC) between 1.15 and 1.75 mmol/g, the ethanol permeability varied between 5 × 10^?8 and 1 × 10^?6 cm²/s, being dependent on the measuring temperature. Ethanol and water transport in liquid–gas systems was tested with pervaporation as a function of IEC and temperature. Higher IEC accounted for higher fluxes and lower water/ethanol selectivity. The temperature had a large effect on the fluxes, but the selectivity remained constant. Furthermore, the membranes were characterized with proton conductivity measurements. The proton diffusion coefficient was calculated, and a transition in the proton transfer mechanism was found at a water number of 12. Membranes with high IEC (>1.6 mmol/g) exhibited larger proton diffusion coefficients in ethanol–water systems than in water systems. The membrane with the lowest IEC exhibited the best proton transport to ethanol permeability selectivity. The use of sPEEK membranes in DEFC systems depends on possible modifications to stabilize the membranes in the higher conductive region rather than on modifications to increase the proton conductivity in the stable region. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Miscibility and crystallization behavior of poly(ether ether ketone ketone)/poly(ether imide) blends

The miscibility and crystallization behavior of poly(ether ether ketone ketone) (PEEKK)/poly(ether imide) (PEI) blends prepared by melt‐mixing were investigated by differential scanning calorimetry. The blends showed a single glass transition temperature, which increased with increasing PEI content, indicating that PEEKK and PEI are completely miscible in the amorphous phase over the studied composition range (weight ratio: 90/10–60/40). The cold crystallization of PEEKK blended with PEI was retarded by the presence of PEI, as is apparent from the increase of the cold crystallization temperature and decrease of the normalized crystallinity for the samples anealed at 300°C with increasing PEI content. Although the depression of the apparent melting temperature of PEEKK blended with PEI was observed, there was no evidence of depression in the equilibrium melting temperature. The analysis of the isothermal crystallization at 313–321°C from the melt of PEEKK/PEI (100/0, 90/10, and 80/20) blends suggested that the retardation of crystallization of PEEKK is caused by the increase of the crystal surface free energy in addition to the decrease of the mobility by blending PEI with a high glass transition temperature. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 769–775, 2001     

Effect of dihydroxydiphenyl ether on poly(ether ether ketone)

A series of modified poly(ether ether ketone) (PEEK) polymers were synthesized by introduction of addition ether groups from dihydroxydiphenyl ether (DHDE) into the PEEK structure. The inherent viscosity of the DHDE-modified PEEK increased with reaction time at 320 °C. DSC thermograms showed the melting points of the obtained PEEK decreased with the increase of the DHDE content in the backbone. The degradation temperature (T_d) was slightly decreased by the introduction of DHDE. The crystallinity as measured via the X-ray diffraction (XRD) increases with the introduction of DHDE into the modified PEEK. The crystalline structure was identified as an orthorhombic structure with lattice constants a = 7.72 Å, b = 5.86 Å, and c = 10.24 Å. Due to the glass transition temperature (T_g) and the melting temperature (T_m) decreasing with the increase of the DHDE content in the reaction system. the processability of the resultant PEEK could be improved through this DHDE modification.     

Sulfonated poly(ether ether sulfone) copolymers for proton exchange membrane fuel cells

Novel aromatic sulfonated poly(ether ether sulfone)s (SPEESs) with tert‐butyl groups were synthesized by aromatic nucleophilic polycondensation of disodium 3,3′‐disulfonate‐4,4′‐dichlorodiphenylsulfone (SDCDPS), 4,4′‐dichlorodiphenylsulfone (DCDPS), and tert‐butylhydroquinone (TBHQ). The resulting copolymers showed very good thermal stability and could be cast into tough membranes. The morphology of the membranes was investigated with atomic force microscopy. The proton conductivity of SPEES‐40 membranes increased from 0.062 S/cm at 25°C to 0.083 S/cm at 80°C, which was higher than the 0.077 S/cm of Nafion 117 under the same testing conditions. These copolymers are good candidates to be new polymeric electrolyte materials for proton exchange membrane fuel cells. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1443–1450, 2007     

Tensile mechanical properties of sulfonated poly(ether ether ketone) (SPEEK) and BPO4/SPEEK membranes

A study to evaluate the tensile mechanical properties of sulfonated poly(ether ether ketone) (SPEEK) and BPO₄/SPEEK composite membranes has been carried out. It is aimed to give an assessment of these materials for applications in proton exchange membrane fuel cells. The stress–strain response of the membranes was measured as a function of the degree of sulfonation (DS) and the filler–matrix ratio. In addition, the effects of immersion in water at various temperatures were explored in situ by means of a homemade testing chamber fitted to the tensile analyzer. The results indicate that the DS has an important influence on the final mechanical behavior of the membranes. The introduction of the BPO₄ solid filler leads to deterioration in mechanical performance compared to unfilled SPEEK. A general picture of the microstructural features influencing the mechanical properties of SPEEK and BPO₄/SPEEK membranes is proposed. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2380–2393, 2005     

Synthesis and properties of novel poly(phthalazinone ether ketone ketone)

A novel poly(phthalazinone ether ketone ketone) was prepared via the nucleophilic substitution polycondensation of bis-1,4-(4-chlorobenzoyl)benzene and 4-(4-hydroxyphenyl)-2,3-phthalazin-1-one. The synthesized polymer exhibited high glass-transition temperature, excellent thermooxidative properties, and fair rheological properties. The polymer was soluble in some polar solvents. Electronic friction and membrane properties are also discussed. The results indicate that the polymer falls in the class of high temperature resistance engineering plastics. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 823–826, 2001     

磷钨酸/二氧化硅/磺化聚醚醚酮复合膜的制备、表征与性能

以二氧化硅和磷钨酸改性磺化聚醚醚酮制得一种新型磺化聚醚醚酮复合膜。复合膜中杂多酸仍然保持着Keggin型PW12O430-阴离子的特征结构,二氧化硅和磷钨酸以无定形状态均匀分散于复合膜中。磷钨酸/二氧化硅/磺化聚醚醚酮复合膜的阻醇性能优于Nafion115;质子导电性能随着温度的提高有所增加。复合膜在磷钨酸中具有良好的稳定性。     

DMFCs用磺化聚醚醚酮/磺化酚酞型聚醚砜共混质子交换膜

A sulfonated poly(ether ether ketone) (SPEEK) membrane with fairly high degree of sulfonation (DS) swells excessively and even dissolves at high temperature. To solve these problems, sulfonated phenolphthalein poly(ether sulfone) (SPES-C, DS 53.7%) is blended with the SPEEK matrix (DS 55.1%, 61.7%) to prepare SPEEK/SPES-C blend membrane. The decrease in swelling degree and methanol permeability of the membrane is dose-dependent. Pure SPEEK (DS 61.7%) membrane dissolves completely in water at 70ºC, whereas the swelling degree of the SPEEK (DS 61.7%)/SPES-C (40%, by mass) membrane is 29.7% at 80ºC. From room temperature to 80ºC, the methanol permeability of all SPEEK (DS 55.1%)/SPES-C blend membranes is about one order of magnitude lower than that of Nafion®115. At higher temperature, the addition of SPES-C polymer increases the dimensional stability and greater proton conductivity can be achieved. The SPEEK (DS 55.1%)/SPES-C (40%, by mass) membrane can withstand temperatures up to 150ºC. The proton conductivity of SPEEK (DS 55.1%)/SPES-C (30%, by mass) membrane approaches 0.16 S•cm－1, matching that of Nafion115 at 140ºC and 100% RH, while pure SPEEK (DS 55.1%) membrane dissolves at 90ºC. The SPEEK/SPES-C blend membranes are promising for use in direct methanol fuel cells because of their good dimensional stability, high proton conductivity, and low methanol permeability.     

Effects of heat treatment on the properties of heterogeneous cation permeable membranes from blends of poly(ether sulfone)/sulfonated poly(phenylene sulfide) and phenolphthalein poly(ether ether ketone)/sulfonated poly(phenylene sulfide)

The effects of heat treatment on the properties of membranes prepared from blends of poly(ether sulfone)/sulfonated poly(phenylene sulfide) (SPPS) and phenolphthalein poly(ether ether ketone)/SPPS were studied in detail. The membranes' fundamental properties, including water content, transport number, diffusion coefficient of electrolytes, flux, and so on, changed with both treated temperature and time, whereas the ion‐exchange capacity and electrical resistance remained approximately unchanged. The trends may have been due to the possible structural change resulted from the shrinking of the polymers forming the membranes. Furthermore, the membranes also retained a good physical appearance at temperatures below 220°C. Therefore, a series of heterogeneous membranes with desired conductivities and selectivities as well as proper water contents, which could satisfy different industrial purposes, such as electrodialysis, diffusional dialysis, and proton exchange, were achieved by simple heat treatment for a proper time and at a proper temperature. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 494–499, 2005     

Poly (ether ether ketone ketone) based imidazolium as anion exchange membranes for alkaline fuel cells

An imidazolium functionalized poly (ether ether ketone ketone) (PEEKK-DImOH) anion exchange membrane (AEM) readily soluble in certain low-boiling-point solvents (isopropanol) is prepared. The solubility results are consistent with the results of molecular dynamics simulations. By varying the chloromethylation reaction temperature or concentrated sulfuric acid concentration of PEEKK, the degrees of chloromethylation of PEEKK are changed from 54% to 92%, the corresponding PEEKK-DImOH AEMs with the ion exchange capacities (IECs) of 1.14-1.65 mmol·g^-1. The PEEKK-DImOH 92% AEM shows high hydroxide conductivity (31 mS·cm^-1), suitable water uptake (94%) and acceptable swelling ratio (39%) at 60℃. In addition, the PEEKK-DImOH AEMs possess good thermal and alkaline stability. The maximum power density (46.16 mW·cm^-2) of fuel cell prepared with PEEKK-DImOH 92% AEM as exchange membrane and ionomer is much higher than that with commercial AHA membranes. All the above results indicate that the PEEKK used in this study is a promising AEM matrix material for alkaline fuel cells.     

Synthesis and properties of copolymers of poly(ether ketone ketone) and poly(ether amide ether amide ether ketone ketone)

Poly(aryl ether ketone)s (PAEKs) are a class of high‐performance engineering thermoplastics known for their excellent combination of chemical, physical and mechanical properties, and the synthesis of semicrystalline PAEKs with increased glass transition temperatures (T_g) is of much interest. In the work reported, a series of novel copolymers of poly(ether ketone ketone) (PEKK) and poly(ether amide ether amide ether ketone ketone) were synthesized by electrophilic solution polycondensation of terephthaloyl chloride with a mixture of diphenyl ether and N,N′‐bis(4‐phenoxybenzoyl)‐4,4′‐diaminodiphenyl ether (BPBDAE) under mild conditions. The copolymers obtained were characterized using various physicochemical techniques. The copolymers with 10–35 mol% BPBDAE are semicrystalline and have markedly increased T_g over commercially available poly(ether ether ketone) and PEKK due to the incorporation of amide linkages in the main chain. The copolymers with 30–35 mol% BPBDAE not only have high T_g of 178–186 °C, but also moderate melting temperatures of 335–339 °C, having good potential for melt processing. The copolymers with 30–35 mol% BPBDAE have tensile strengths of 102.4–103.8 MPa, Young's moduli of 2.33–2.45 GPa and elongations at break of 11.7–13.2%, and exhibit high thermal stability and good resistance to organic solvents. Copyright © 2010 Society of Chemical Industry     

Poly(ether ether sulfone amide)s as a new category of processable heat-resistant polymers

The aim of study was to prepare novel polyamides with improved solubility and processability without sacrifice of their thermal and mechanical properties. Polyamides containing ether and sulfone units were obtained via condensation of a special diamine with various diacid chlorides. Poly(ether ether sulfone amide)s were obtained in good inherent viscosities ranging from 0.72 to 0.84 dL/g. All the polyamides were amorphous and readily soluble in polar solvents and swelled in CH₂Cl₂ and tetrahydrofuran. Flexible films of polymers were obtained by solution casting. Polyamide films exhibited good mechanical and thermal stability including the temperature for 10% weight loss of 449–476 °C.     

Sulfonation of poly(ether ether ketone)(PEEK): Kinetic study and characterization

Hydrophobic poly(ether ether ketone) (PEEK) were modified by sulfonation at different temperatures (22, 36, 45, and 55°C) and varying period of time with concentrated sulfuric acid used as solvent. A kinetic study was carried out based on the assumption that sulfonation reaction is a second-order reaction, which takes place preferentially in the aromatic ring between the two ether ( O ) links (the first type substitution), and there is only one substituent attached to each repeat unit of the PEEK before the complete substitution of this preferred aromatic ring. More than 100% substitution was observed in experiment. All the data with substitution degree less than 95% agree fairly well with the kinetic behavior of the second-order reaction. The reaction rate coefficient and activation energy for first type substitution were obtained. The sulfonated PEEK samples were characterized in terms of ion-exchange capacity (IEC), ¹H-NMR, contact angle, and solubility. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 2651–2660, 2001