Chain structure and mechanical properties of polyethylene/polypropylene/poly(ethylene‐co‐propylene)in‐reactor alloys synthesized with a spherical Ziegler–Natta catalyst by gas‐phase polymerization

Two polyethylene/polypropylene/poly(ethylene‐co‐propylene) in‐reactor alloy samples with a good polymer particle morphology were synthesized by sequential multistage gas‐phase polymerization with a spherical Ziegler–Natta catalyst. The alloys showed excellent mechanical properties, including both toughness and stiffness. With temperature‐gradient extraction fractionation, both alloys were fractionated into five fractions. The chain structures of the fractions were studied with Fourier transform infrared, ¹³C‐NMR, and thermal analysis. The alloys were mainly composed of polyethylene, polyethylene‐b‐polypropylene block copolymer, and polypropylene. There also were minor amounts of an ethylene–propylene segmented copolymer with very low crystallinity and an ethylene–propylene random copolymer. The block copolymer fraction accounted for more than 44 wt % of the alloys. The coexistence of these components with different structures was apparently the key factor resulting in the excellent toughness–stiffness balance of the materials. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 640–647, 2005     

Carbon‐13 NMR,GPC, and DSC study on a propylene‐1‐butene copolymer fractionated by temperature rising elution fractionation

A random copolymer of propylene with small amounts of 1‐butene comonomer, synthesized with a Ziegler–Natta catalyst, was fractionated by temperature rising elution fractionation (TREF) to systemically investigate the fraction samples' molecular microstructure, as well as their relationship to the melting and crystallization behavior. First, TREF was employed to fractionate the sample, and then crystallization analysis fractionation (Crystaf) was used to check the effect of the TREF experiment. In the characterization of the molecular microstructure, carbon‐13 NMR spectroscopy (¹³C NMR) and gel permeation chromatography (GPC) experiments gave the following results: the fraction samples have relatively uniform molecular microstructure; with an increase in elution temperature, the 1‐butene content in the fraction samples decreases, but the molecular weight (M_n) and number average sequence length of propylene (n?_P) increase. In the study on melting and crystallization behavior, differential scanning calorimetry (DSC) experimental results show that the melting temperature increasingly decreases with an increase in 1‐butene content; however, dependence of the melting temperature on molecular weight becomes weaker and weaker with an increase in the number average molecular weight in the range of number average molecular weight below 1.82 × 10⁵ g/mol. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 845–851, 2006     

Enhancement of the high‐temperature utility of a polystyrene‐b‐poly(ethylene‐co‐butylene)‐b‐polystyrene block copolymer by friedel–crafts naphthoylation

A procedure was developed for the Friedel–Crafts naphthoylation of the polystyrene segments of a polystyrene‐b‐poly(ethylene‐co‐butene)‐b‐polystyrene (SEBS) triblock copolymer. It was possible to obtain up to 72% 1‐naphthoylation or 100% 2‐naphthoylation of the polystyrene segments in the copolymer. Naphthoylation could also be accomplished using trifluoromethanesulfonic acid as a catalyst. The naphthoylated products were characterized by ¹H‐NMR spectroscopy, size‐exclusion chromatography, and dynamic mechanical thermal analysis. The mechanical properties of the original and naphthoylated polymers were measured from 25 to 125°C. The results obtained indicate that naphthoylation enhances the tensile properties of the polymers at elevated temperatures. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1289–1295, 2003     

The architecture of hydroxy‐functionalized aPS‐b‐random copolymer‐b‐PE via one‐pot strategy combining living free radical polymerization with coordination polymerization

The copolymerization of styrene with ethylene was promoted by CpTiCl₃/BDGE/Zn/MAO catalyst system combining free radical polymerization with coordination polymerization via sequential monomer addition strategy in one‐pot. The effect of polymerization conditions such as temperature, time, ethylene pressure, and Al/Ti molar ratio on the polymerization performance was investigated. The hydroxy‐functionalized aPS‐b‐random copolymer‐b‐PE triblock copolymer was obtained by solvent extraction and determined by GPC, DSC, WAXD, and ¹³C‐NMR. The DSC result indicated that the aPS‐b‐random copolymer‐b‐PE had a T_g at 87°C and a T_m at 119°C which attributed to the T_g of aPS segment and the T_m of PE segment, respectively. The microstructure of the hydroxy‐functionalized aPS‐b‐random copolymer‐b‐PE was further confirmed by WAXD, ¹³C‐NMR, and ¹H‐NMR analysis; and these results demonstrated that the obtained block copolymer consisted of aPS segment, S‐E random copolymer segment, and crystalline PE segment. The connection polymerization of the hydroxy‐functionalized aPS with random copolymer‐b‐PE was revealed by GPC results. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and characterization of elastoplastic poly(styrene‐co‐ethylene) using novel mono(η5‐cyclopentadienyl) titanium and modified methylaluminoxane catalysts

Elastoplastic poly(styrene‐co‐ethylene) with high molecular weight was synthesized using novel mono(η⁵‐pentamethylcyclopentadienyl)tribenzyloxy titanium [Cp*Ti(OBz)₃] complex activated with four types of modified methylaluminoxanes (mMAO) containing different amounts of residual trimethylaluminum (TMA). The ideal mMAO, used as a cocatalyst for the copolymerization of styrene with ethylene, contains TMA approaching to 17.8 wt %. The oxidation states of the titanium‐active species in different Cp*Ti(OBz)₃/mMAO catalytic systems were determined by the redox titration method. The results show that both active species may exist in the current system, where one [Ti(IV)] gives a copolymer of styrene and ethylene, and the second one [Ti(III)] only produces syndiotactic polystyrene (sPS). Catalytic activity, compositions of copolymerization products, styrene incorporation, and copolymer microstructure depend on copolymerization conditions, including polymerization temperature, Al/Ti, molar ratio, and comonomers feed ratio. The copolymerization products were fractionated by successive solvent extractions with boiling butanone and tetrahydrofuran (THF). The copolymer, chiefly existing in THF‐soluble fractions, was confirmed by ¹³C‐NMR, GPC, DSC, and WAXD to be an elastoplastic copolymer with a single glass transition temperature. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 1851–1857, 1999     

Synthesis of polystyrene‐b‐poly(ethylene‐co‐butene) block copolymers by anionic living polymerization and subsequent noncatalytic hydrogenation

A series of polystyrene‐b‐polybutadiene (PSt‐b‐PBd) block copolymers with various chain lengths and compositions were synthesized by sequential living anionic polymerization and then converted into the corresponding polystyrene‐b‐poly(ethylene‐co‐butene) (PSt‐b‐PEB) block copolymers through the selective hydrogenation of unsaturated polybutadiene segments. Noncatalytic hydrogenation was carried out with diimide as the hydrogen source. The microstructures of PSt‐b‐PBd and PSt‐b‐PEB were investigated with gel permeation chromatography, ¹H‐NMR, ¹³C‐NMR, Fourier transform infrared, and differential scanning calorimetry. The results showed that the hydrogenation reaction was conducted successfully and that the chain length and molecular weight distribution were not altered by hydrogenation. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2632–2638, 2006     

Melt‐state miscibility of poly(ethylene‐co‐1‐octene) and linear polyethylene

On purpose to examine the effect of branch length on the miscibility of polyolefin blends, miscibility behavior of linear polyethylene/poly(ethylene‐co‐1‐octene) blend was studied and compared to that of linear polyethylene/poly(ethylene‐co‐1‐butene) blend. Miscibility of the blend was determined by observing the morphology quenched from the melt, and by using the relation between interaction parameter and copolymer composition. When the weight composition and molecular weight was the same, poly(ethylene‐co‐1‐octene) was slightly more miscible with linear polyethylene than poly(ethylene‐co‐1‐butene) was. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Microstructure analysis of poly(styrene‐co‐vinylidene chloride) copolymers by NMR spectroscopy

Poly(styrene‐co‐vinylidene chloride) (S/V) copolymers were prepared by free‐radical photopolymerization using uranyl nitrate as an initiator. The microstructure of the copolymer S/V was investigated by ¹H‐ and ¹³C{¹H}‐NMR, ¹H–¹³C‐heteronuclear shift quantum correlation (HSQC) NMR, and homonuclear total correlated spectroscopy (TOCSY). The ¹H‐NMR spectra of the copolymers is complex due to overlapping resonance signals of the various triad configurations. Assignments were made up to the triad and tetrad levels for the methylene and methine regions using two‐dimensional HSQC experiments. A ¹³C‐distortionless enhancement by polarization transfer (DEPT) spectrum was used to differentiate between the carbon resonance signals of methine and the methylene units. The geminal couplings in the methylene protons and vicinal coupling between the methine and methylene protons were detected from the TOCSY spectra. Monte Carlo simulations were used to investigate the effect of the degree of polymerization on the triad fractions. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 544–554, 2001     

Preparation and characterization of acrylonitrile‐ethyl methacrylate copolymers and the effect of LiClO4 salt on electrical properties of copolymer films

Copolymers of poly(acrylonitrile‐co‐ethyl methacrylate), P(AN‐EMA), with three different EMA content and parent homopolymers were synthesized by emulsion polymerization. The chemical composition of copolymers were identified by FTIR, ¹H‐NMR and ¹³C‐NMR spectroscopy. The thermal properties of copolymers were modified by changing the EMA content in copolymer compositions. Various amounts of LiClO₄ salt loaded (PAN‐co‐PEMA) copolymer films were prepared by solution casting. The dielectric properties of these films at different temperatures and frequencies were investigated. It was found that the dielectric constant and ac‐conductivity of copolymer films were strongly influenced by the salt amounts and EMA content in copolymers. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Chain structure of polyethylene/polypropylene in‐reactor alloy synthesized in gas phase with spherical Ziegler–Natta catalyst

Two polyethylene/polypropylene (PE/PP) in‐reactor alloy samples were synthesized by multi‐stage gas‐phase polymerization using a spherical Ziegler–Natta catalyst. The alloys show excellent toughness and stiffness. FTIR, ¹³C‐NMR and thermal analysis proved that the alloys are mainly composed of polyethylene, PE‐block‐PP copolymer and polypropylene. There are also a few percent of ethylene‐propylene segmented copolymer with very low crystallinity. The block copolymer fraction accounts for more than 25 % of the alloy. The role of the block copolymer as compatibilizer between PE and PP is believed to be the key factor that results in the excellent toughness–stiffness balance of the material. Copyright © 2004 Society of Chemical Industry     

The investigation of novel non‐metallocene catalysts with phenoxy‐imine ligands for ethylene (co‐)polymerization

Phthaldialdehyde and phthaldiketone were treated with substituted phenols of 2‐amino‐4‐methylphenol, 2‐amino‐5‐methylphenol and 2‐amino‐4‐t‐butylphenol, respectively, and then treated with transition metal halides of TiCl₄, ZrCl₄ and YCl₃. A series of novel non‐metallocene catalysts (1–12) with phenoxy‐imine ligands was obtained. The structures and properties of the catalysts were characterized by ¹H NMR and elemental analysis. The catalysts (1–12) were used to promote ethylene (co‐)polymerization after activation by methylaluminoxane. The effects of the structures and center atoms (Ti, Zr and Y) of these catalysts, polymerization temperature, Al/M (M = Ti, Zr and Y) molar ratio, concentration of the catalysts and solvents on the polymerization performance were investigated. The results showed that the catalysts were favorable for ethylene homopolymerization and copolymerization of ethylene with 1‐hexene. Catalyst 10 is most favorable for catalyzing ethylene homopolymerization and copolymerization of ethylene with 1‐hexene, with catalytic activity up to 2.93 × 10⁶ gPE (mol Y)^?1 h^?1 for polyethylene (PE) and 2.96 × 10⁶ gPE (mol Y)^?1 h^?1 for copolymerization of ethylene with 1‐hexene under the following conditions: polymerization temperature 50 °C, Al/Y molar ratio 300, concentration of catalyst 1.0 × 10^?4 L^?1 and toluene as solvent. The structures and properties of the polymers obtained were characterized by Fourier transform infrared spectroscopy, ¹³C NMR, wide‐angle X‐ray diffraction, gel permeation chromatography and DSC. The results indicated that the obtained PE catalyzed by 4 had the highest melting point of 134.8 °C and the highest weight‐average molecular weight of 7.48 × 10⁵ g mol^?1. The copolymer catalyzed by 4 had the highest incorporation of 1‐hexene, up to 5.26 mol%, into the copolymer chain. © 2012 Society of Chemical Industry     

Synthesis and functionalization of poly(ethylene‐co‐dicyclopentadiene)

Copolymerizations of ethylene with endo‐dicyclopentadiene (DCP) were performed by using Cp₂ZrCl₂ (Cp = Cyclopentadienyl), Et(Ind)₂ZrCl₂ (Ind = Indenyl), and Ph₂C(Cp)(Flu)ZrCl₂ (Flu = Fluorenyl) combined with MAO as cocatalyst. Among these three metallocenes, Et(Ind)₂ZrCl₂ showed the highest catalyst performance for the copolymerization. From ¹H‐NMR analysis, it was found that DCP was copolymerized through enchainment of norbornene rings. The copolymer was then epoxidated by reacting with m‐chloroperbenzoic acid. ¹³C‐NMR spectrum of the resulting copolymer indicated the quantitative conversion of olefinic to epoxy groups. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 103–108, 1999     

Relation between microstructure and glass transition temperature of poly[(methyl methacrylate)‐co‐(ethyl acrylate)]

The glass transition temperature of a series of samples of the poly[(methyl methacrylate)‐co‐(ethyl acrylate)] copolymer, synthesized at low conversion, were calculated theoretically using the equations of Barton and Johnston. The values obtained are more precise when the probabilities of the compositional diads are derived from the ¹³C NMR data instead of the classical method utilizing reactivity ratios. This can be observed more clearly when the copolymer samples are synthesized at high conversion. Introduction of configuration (tacticity) at the diad level confirms the above observations and slightly improves the calculated values of T_g compared to the initial formulae which were only taking into account the compositional sequences of the copolymer. © 2001 Society of Chemical Industry     

Synthesis and characterization of conducting copolymer of Trans‐1‐(4‐methyl‐3′‐thienyl)‐2‐(ferrocenyl)ethene with EDOT

Ferrocene‐substituted conducting polymer namely poly(trans‐1‐(4‐methyl‐3′‐thienyl)‐2‐(ferrocenyl)ethene‐co‐3,4‐ethylenedioxythiophene) [P(MTFE‐co‐EDOT)] was synthesized and its electrochromic properties were studied. Monomer, MTFE, was obtained using 2‐(ferrocenyl)ethene and 3‐methyl‐4‐bromothiophene. The structure of monomer was determined via Fourier transform infrared spectroscopy (FTIR), ¹H‐NMR, and ¹³C‐NMR techniques. The copolymer was synthesized using this monomer and EDOT. The resulting copolymer P(MTFE‐co‐EDOT) was characterized by cyclic voltammetry, FTIR, scanning electron microscopy, atomic force microscopy, and UV–vis spectroscopy. The conductivity measurements of copolymer and PEDOT were accomplished by the four‐probe technique. Although poly(trans‐1‐(4‐methyl‐3′‐thienyl)‐2‐(ferrocenyl)ethene) [P(MTFE)] reveals no electrochromic activity, its copolymer with EDOT has two different colors (violet and gray). Band gap (E_g) and λ_max of P(MTFE‐co‐EDOT) were determined. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Multilayered core–shell structure of the dispersed phase in high‐impact polypropylene

The multiphase morphology of high impact polypropylene (hiPP), which is a reactor blend of polypropylene (PP) with ethylene–propylene copolymer, was investigated by transmission electron microscopy, selected area electron diffraction, atomic force microscopy, and field‐emission scanning electron microscopy techniques in conjunction with an analysis of the hiPP composition and chain structure based on solvent fractionation, ¹³C‐NMR, and differential scanning calorimetry measurements. A multilayered core–shell structure of the dispersed phase of hiPP in solution‐cast films and the bulk was observed. The inner core was mainly composed of polyethylene (including its long blocks) together with part of PP, the intermediate layer was ethylene–propylene random copolymer, and the outer shell consisted of ethylene–propylene multiblock copolymers. The formation process and controlling factors of the multilayered core–shell structure are discussed. This kind of multiphase morphology of hiPP caused the material to possess both a high rigidity and high toughness. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis and characterization of poly(ε‐caprolactone)‐b‐poly(ethylene glycol)‐b‐poly(ε‐caprolactone) triblock copolymers with dibutylmagnesium as catalyst

Two series of poly(ε‐caprolactone)‐b‐poly(ethylene glycol)‐b‐poly(ε‐caprolactone) triblock copolymers were prepared by the ring opening polymerization of ε‐caprolactone in the presence of poly(ethylene glycol) and dibutylmagnesium in 1,4‐dioxane solution at 70°C. The triblock structure and molecular weight of the copolymers were analyzed and confirmed by ¹H NMR, ¹³C NMR, FTIR, and gel permeation chromatography. The crystallization and thermal properties of the copolymers were investigated by wide‐angle X‐ray diffraction (WAXD) and differential scanning calorimetry (DSC). The results illustrated that the crystallization and melting behaviors of the copolymers were depended on the copolymer composition and the relative length of each block in copolymers. Crystallization exothermal peaks (T_c) and melting endothermic peaks (T_m) of PEG block were significantly influenced by the relative length of PCL blocks, due to the hindrance of the lateral PCL blocks. With increasing of the length of PCL blocks, the diffraction and the melting peak of PEG block disappeared gradually in the WAXD patterns and DSC curves, respectively. In contrast, the crystallization of PCL blocks was not suppressed by the middle PEG block. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and characterization of heat‐resistant N‐phenylmaleimide–styrene–maleic anhydride copolymers and application in acrylonitrile–butadiene–styrene resin

The heat‐resistant copolymer of N‐phenylmaleimide (NPMI)–styrene (St)–maleic anhydride (MAH) was synthesized in xylene at 125°C with di‐tert‐butyl diperoxyterephthalate as an initiator. The characteristics of the copolymer were analyzed by Fourier transform infrared spectroscopy, nuclear magnetic resonance spectroscopy (¹H‐NMR and ¹³C‐NMR), gel permeation chromatography, and elemental analysis. The ¹³C‐NMR results show that the copolymer possessed random sequence distribution; this was also supported by the differential scanning calorimetry experiment, in which a single glass‐transition temperature (T_g) of 202.3°C was observed. The thermal stability and degradation mechanism of the copolymer were investigated by thermogravimetric analysis. Using the Kissinger equation and Ozawa equation, we proved a nucleation controlling mechanism with an apparent activation energy of 144 kJ/mol. Blends of acrylonitrile–butadiene–styrene with the NPMI–St–MAH copolymer with various contents were prepared with a twin‐screw extruder processes. The mechanical and thermal properties of the materials, such as the tensile and flexural strength, T_g's, and Vicat softening temperatures, were all enhanced with the addition of the modifier, whereas the melt flow index decreased. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Analysis of the phase partitioning of additives in rubber‐modified plastics

The phase partitioning of additives in polymer blends has a large impact on the performance of the blend. Therefore, it is necessary to be able to quantify the level of the additives in each phase. A ¹H–NMR method is presented to determine the partitioning of additives between the rubber and rigid phases of a high‐impact polystyrene (HIPS) material. In one case, a HIPS material was modified with 2,6‐di‐tert‐butyl‐4‐methyl‐phenol (Ionol, CAS# 128‐37‐OMF) as a stabilizer for both phases. HIPS materials with varying levels of Ionol were melt‐blended by extrusion and the total level of additives was determined analytically for these standard materials. The ¹H–NMR method was used to determine the level of Ionol in the poly(butadiene) rubber phase. The Ionol was found to preferentially partition into the rubber phase with a partition coefficient of about 2. A second example of the same concept, instead utilizing ¹³C–NMR, involved the analysis of the partition coefficient for both Tinuvin P and Tinuvin 770 (CAS# 2440‐22‐4 and 52829‐07‐9), partitioning between the rigid and rubber phases of an ethylene–propylene–diene‐modified (EPDM) toughened styrene–ran–acrylonitrile (SAN) copolymer. The partition coefficient was determined to be 0.5 for Tinuvin P and 1.3 for Tinuvin 770. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1963–1970, 2001     

New synthesis methods for polypropylene‐co‐ethylene‐propylene rubber

In this research, the reinforcement of polypropylene (PP) was studied using a new method that is more practical for synthesizing polypropylene‐block‐poly(ethylene‐propylene) copolymer (PP‐co‐EP), which can be used as a rubber toughening agent. This copolymer (PP‐co‐EP) could be synthesized by varying the feed condition and changing the feed gas in the batch reactor system using Ziegler–Natta catalysts system at a copolymerization temperature of 10°C. The ¹³C‐NMR tested by a 21.61‐ppm resonance peak indicated the incorporation of ethylene to propylene chains that could build up the microstructure of the block copolymer chain. Differential scanning calorimetry (DSC), scanning electron microscopy (SEM), and dynamic mechanical analysis (DMA) results also confirmed these conclusions. Under these conditions, the morphology of copolymer trapped in PP matrix could be observed and the copolymer T_g would decrease when the amount of PP‐co‐EP was increased. DMA study also showed that PP‐co‐EP is good for the polypropylene reinforcement at low temperature. Moreover, the PP‐co‐EP content has an effect on the crystallinity and morphology of polymer blend, i.e., the crystallinity of polymer decreased when the PP‐co‐EP content increased, but tougher mechanical properties at low temperature were observed. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3609–3616, 2007     

(Co)polymerization of ethylene via nonmetallocene catalysts with diphenyl phosphoroso schiff‐base ligand

A series of novel nonmetallocene catalysts [N, O, P] with diphenyl phosphoroso ligands were synthesized by the treatment of phthaldialdehyde, substituted phenols, chlorodiphenyl phosphine with metal halides of TiCl₄ and ZrCl₄. The catalyst microstructure was characterized by ¹H NMR and EA. After activated by methylaluminoxane (MAO), these [N, O, P] catalysts were utilized to catalyze the polymerization of ethylene and the copolymerization of ethylene with 1‐octene. The results indicated that the obtained catalysts were highly efficient for ethylene polymerization and ethylene/1‐octene copolymerization. Structures and properties of the obtained polymers were measured by WAXD, DSC, GPC, and ¹³C NMR. The results indicated that polyethylene catalyzed by Cat. 3 possessed the highest weight‐average molecular weight of 1.025 × 10⁶ g/mol and the highest melting point of 136.3°C. The copolymer of ethylene/1‐octene catalyzed by Cat. 1 exhibited the highest 1‐octene incorporation content of 0.63 mol %. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42225.