Preparation of high‐molecular‐weight poly(vinyl alcohol) with high yield by solution polymerization of vinyl acetate in methanol using 4,4′‐azobis(4‐cyanovaleric acid)

Vinyl acetate (VAc) was solution‐polymerized at 40°C and 50°C using 4,4′‐azobis(4‐cyanovaleric acid) (ACVA) as an initiator and methanol as a solvent, and effects of polymerization temperature and initiator concentration were investigated in terms of conversion of VAc into poly (vinyl acetate) (PVAc), degree of branching (DB) for acetyl group of PVAc, and molecular weights of PVAc and resulting poly(vinyl alcohol) (PVA) obtained by saponifying with sodium hydroxide. Slower polymerization rate by adopting ACVA and lower viscosity by methanol proved to be efficient in obtaining linear high‐molecular‐weight (HMW) PVAc with high conversion and HMW PVA. PVA having maximum number–average degree of polymerization (P_n) of 4300 could be prepared by the saponification of PVAc having maximum P_n of 7900 polymerized using ACVA concentration of 2 × 10^?5 mol/mol of VAc at 40°C. Moreover, low DB of below 1 could be obtained in ACVA system, nevertheless of general polymerization temperatures of 40°C and 50°C. This suggests an easy way for producing HMW PVA with high yield by conventional solution polymerization without using special methods such as low‐temperature cooling or irradiation. © 2006 Wiley Periodicals, Inc. J Appl PolymSci 102: 4831–4834, 2006     

Synthesis of high-molecular weight poly(vinyl alcohol) by low-temperature emulsifier-free emulsion polymerization of vinyl acetate and saponification

High-molecular weight (HMW) poly(vinyl alcohol) (PVA) was prepared via an emulsifier-free emulsion polymerization of vinyl acetate (VAc) using a redox initiation system in low temperatures, and the subsequent saponification with potassium hydroxide in methanol. The effect of the polymerization conditions on the conversion, molecular weight, and branching degree was investigated. PVA with maximum viscosity-average degree of polymerization (DP) of 8270 could be prepared by saponification of poly(vinyl acetate) (PVAc), with DP of 10,660 obtained at temperature of 10°C, monomer concentration of 30%, potassium persulfate molar ratio to monomer of 1/2000, agitation speed of 160 rpm. The conversion was above 90%. From the emulsifier-free emulsion polymerization of VAc in low temperature, PVAc with HMW and high linearity was effectively prepared, which might be useful for the preparation of high-strength and high-modulus PVA fiber. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Preparation of water‐soluble syndiotacticity‐rich high molecular weight poly(vinyl alcohol) microfibrillar fibers using copolymerization of vinyl pivalate and vinyl acetate and saponification

Water‐soluble high molecular weight (HMW) syndiotactic poly(vinyl alcohol) (s‐PVA) microfibrillar fibers were prepared by the saponification with various conditions such as amount of alkali solution, saponification temperature, and saponification concentration from copoly(vinyl pivalate (VPi)/vinyl acetate (VAc)) copolymerized using various VPi/VAc feed ratios. To produce s‐PVA microbrillar fibers having various water‐soluble temperatures for many industrial applications, the intrinsic viscosities, syndiotactic diad (S‐diad) contents, and degrees of saponification (DS)s of PVAs were finely controlled to 1.2–3.6 dL/g, 56.3–58.3%, and 91.4–98.3%, respectively. Through a series of experiments, it was found that the amount of alkali may alter the structure of the saponified polymers, primarily the DS, and the structural variation changes viscosity. That is, intrinsic viscosity was sharply decreased as the amount of alkali solution was increased. DS was increased with an increase in the amount of alkali solution. S‐diad content was increased with an increase in the VPi content. HMW s‐PVA microfibrillar fibers having S‐diad content of 56.3–58.3% prepared by the saponification of copoly(VPi/VAc) were completely soluble in water at 100°C. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1482–1487, 2003     

Preparation of high molecular weight poly(vinyl alcohol) with high yield using low‐temperature solution polymerization of vinyl acetate

Vinyl acetate (VAc) was solution‐polymerized in tertiary butyl alcohol (TBA) and in dimethyl sulfoxide (DMSO) having low chain transfer constant at 30, 40, and 50°C, using a low temperature initiator, 2,2′‐azobis(2,4‐dimethylvaleronitrile) (ADMVN). The effects of polymerization temperature and initiator concentration were investigated in terms of polymerization behavior and molecular structures of poly(vinyl acetate) (PVAc) and corresponding poly(vinyl alcohol) (PVA) obtained by saponification with sodium hydroxide. The polymerization rates of VAc in TBA and in DMSO were proportional to the 0.49 and 0.72 powers of ADMVN concentration, respectively. For the same polymerization conditions, TBA was absolutely superior to DMSO in increasing the molecular weight of PVA. In contrast, TBA was inferior to DMSO in causing conversion to polymer, indicating that the initiation rate of VAc in TBA was lower than that in DMSO. These effects could be explained by a kinetic order of ADMVN concentration calculated using initial rate method and by an activation energy difference of polymerization obtained from the Arrhenius plot. Low‐temperature solution polymerization of VAc in TBA or DMSO by adopting ADMVN proved successful in obtaining PVA of high molecular weight (number–average degree of polymerization (P_n): 4100–6100) and of high yield (ultimate conversion of VAc into PVAc: 55–80%) with diminishing heat generated during polymerization. In the case of bulk polymerization of VAc at the same conditions, maximum P_n and conversion of 5200–6200 and 20–30% was obtained, respectively. The P_n and lightness were higher, and the degree of branching was lower with PVA prepared from PVAc polymerized at lower temperatures in TBA. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1003–1012, 2001     

Characterization of poly(vinyl alcohol)

Molecular weight distributions, long chain branching frequency, and solution viscosities of samples of commercial poly(vinyl alcohol) (PVA) are reported. The PVA was fully reacetylated to poly(vinyl acetate) (PVAc) for characterizations by size exclusion chromatography using a low angle light scattering detector. The Mark–Houwink constants for PVAc in toluene were determined to be K = 0.106 cm³ g^?1 and α = 0.59, at 25°C. Long chain branching frequency in the commercial PVAs studied was small and was little affected by polymer molecular weight. Some 95% or more of the branches in these species were short. Aqueous solutions at 10% (w/v) of PVA were Newtonian. The polymers examined differed in chemical composition, molecular weight distributions, and mean block lengths of vinyl acetate residues. Variations in a single characteristic, like a solution or intrinsic viscosity, cannot be used to deduce structural differences between PVAs.     

Preparation of novel syndiotactic poly(vinyl alcohol) microspheres through the low‐temperature suspension copolymerization of vinyl pivalate and vinyl acetate and heterogeneous saponification

Syndiotactic poly(vinyl alcohol) (PVA)/poly(vinyl pivalate/vinyl acetate) [P(VPi/VAc)] microspheres, with a skin–core structure, were prepared through the heterogeneous saponification of copolymers of vinyl pivalate (VPi) and vinyl acetate (VAc). For the preparation of P(VPi/VAc) microspheres with various particle sizes and a uniform particle size distribution (which are promising precursors of syndiotactic PVA embolic materials to be introduced through catheters for the management of gastrointestinal bleeders, arteriovenous malformations, hemangiomas, and traumatic rupture of blood vessels), VPi and VAc were suspension‐copolymerized at 30°C with a room‐temperature initiator, 2,2′‐azobis(2,4‐dimethylvaleronitrile). The effects of the polymerization conditions were investigated in terms of the size and size distribution of the suspension particles. P(VPi/VAc) microspheres, with various syndiotactic dyad (s‐dyad) contents, were produced through the control of the monomer feed ratio. In addition, monodisperse P(VPi/VAc) particles of various particle diameters were obtained by the separation and sieving of the polymerization product. Monodisperse P(VPi/VAc) microspheres of various particle sizes were partially saponified in the heterogeneous system, and the effects of the particle size and particle size distribution on the saponification rate were investigated in terms of the tacticity and the saponification time and temperature. Novel skin–core PVA/P(VPi/VAc) microspheres of various s‐dyad contents and degrees of saponification were successfully produced through the control of the various polymerization and saponification parameters. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 95: 1539–1548, 2005     

Effect of syndiotacticity on the morphology of water-soluble low molecular weight poly(vinyl alcohol) by solution copolymerization of vinyl pivalate/vinyl acetate in tetrahydrofuran and saponification

Syndiotacticity-rich low molecular weight (LMW) poly(vinyl alcohol) (PVA) was synthesized by solution copolymerization of vinyl pivalate (VPi) and vinyl acetate (VAc) with various monomer ratios in tetrahydrofuran at low temperature using 2,2′-azobis(2,4-dimethylvaleronitrile) (ADMVN) as an initiator and successive saponification of copoly(VPi/VAc). Solution copolymerization of VPi and VAc by ADMVN and saponification produced water soluble syndiotacticity-rich LMW PVA with number-average degrees of polymerization (P_n)s of 220-520, syndiotactic diad (s-diad) contents of 55.5-61.3%, and with maximum conversions of VPi and VAc into copoly(VPi/VAc) of 70-80%. The effect of stereosequences of PVA was investigated in terms of morphology of water-soluble LMW PVA. Especially, to precisely identify the effect of syndiotacticity of LMW PVA on the change of morphology, we prepared various PVAs with similar P_n of 1200 and with different s-diad contents of 55.5-61.3%, respectively. The PVA with s-diad content of 61.1% revealed a well-defined fibrous morphology. Each fiber was composed of a number of microfibrils. As the s-diad content of PVA decreased, some morphological change was observed. The specimen with s-diad content of 59.9% formed a divided precipitate with microfibrillar structure. In contrast, in the case of PVA with s-diad content of 55.7%, irregular shaped particles were observed.     

Preparation and Molecular Structure of Poly(Vinyl Alcohol) by Low Temperature Bulk Polymerization of Vinyl Acetate and Saponification

Abstract

Vinyl acetate (VAc) was bulk-polymerized at 30, 40 and 50°C using a low temperature initiator, 2,2′-azobis(2,4-dimethylvaleronitrile) (ADMVN), and effects of polymerization temperature and initiator concentration were investigated in terms of polymerization behavior and molecular structures of poly(vinyl acetate) (PVAc) and corresponding poly(vinyl alcohol) (PVA) obtained by saponifying it with sodium hydroxide. Low polymerization temperature and low conversion by adopting ADMVN proved to be successful in obtaining PVA of high molecular weight. PVAc having number-average degree of polymerization (P_n ) of 6,800–10,100 was obtained, whose degree of branching for acetyl group of 0.6–0.7 at 30°C, 0.8–1.1 at 40°C, and 1.0–1.9 at 50°C at conversion of below 40%. Saponifying so prepared PVAc yielded PVA having P_n of 3,100–6,200, and syndiotactic diad (S-diad) content of 51–53%. The whiteness, S-diad content, and crystal melting temperature were higher with PVA prepared from PVAc polymerized at lower temperatures.     

Role of the stereosequences of poly(vinyl alcohol) in the rheological properties of syndiotacticity‐rich poly(vinyl alcohol)/water solutions

Syndiotacticity‐rich poly(vinyl alcohols) (s‐PVAs) with various syndiotactic dyad (S‐dyad) contents were prepared by the copolymerization of vinyl pivalate and vinyl acetate with various monomer feed ratios, which was followed by the saponification of copoly(vinyl pivalate/vinyl acetate) to investigate the effect of the stereosequences of s‐PVA on the rheological properties of s‐PVA/water solutions. Through a series of experiments, we identified that the syndiotacticity had a profound influence on the rheological properties of s‐PVA/water solutions. Over a frequency range of 10^?1 to 10² rad/s, s‐PVAs with higher S‐dyad contents showed larger values of complex viscosity and storage modulus and more shear thinning at similar molecular weights and degrees of saponification of the polymer, suggesting that poly(vinyl alcohol) molecules were stiffer and more readily oriented as syndiotacticity increased. All the yield stresses of s‐PVA represented positive values, and s‐PVAs with higher syndiotacticity showed higher yield stresses. This suggests that as syndiotacticity increased, more pseudostructures were present in s‐PVA/water solutions. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1858–1863, 2003     

Photopolymerization of vinyl monomers using benzophenone-tetrahydrofuran initiation system and aldehydes at low temperatures

The photopolymerizations of vinyl trifluoroacetate (VTFAc), vinyl acetate (VAc), and methyl methacrylate (MMA) using the initiation system benzophenone–tetrahydrofuran were studied at low temperatures. At ?78°C the rate of polymerization of VTFAc was higher than that of VAc, while MMA, which was solidified, did not polymerize. After melting the irradiated solid mixture the polymerization occurred at 4°C. The photoinduced polymerization of VTFAc occurred in the presence of butylaldehyde or isobutylaldehyde at ?70°C. The degrees of polymerization and syndiotacticities of the polymers prepared were investigated.     

Bulk polymerization of vinyl pivalate using low-temperature azoinitiator and saponification for the preparation of poly(vinyl alcohol) microfibrils

Vinyl pivalate (VPi) was bulk-polymerized at 30, 40, and 50°C using a low temperature initiator, i. e. 2,2′-azobis(2,4-dimethylvaleronitrile) (ADMVN). The effects of polymerization temperature and initiator concentration were investigated in terms of polymerization behavior and molecular structures of poly(vinyl pivalate) (PVPi) and corresponding poly(vinyl alcohol) (PVA) microfibrillar fiber obtained by saponification in KOH/methanol/water. Low polymerization temperature using ADMVN proved to be successful in obtaining PVA of syndiotacticity-rich high molecular weight. PVPi had a number-average degree of polymerization (P_n) of 27 100–35 900, and a degree of branching for pivaloyl group of 0.8–1.0 at 30°C, 1.0–1.3 at 40°C, and 1.4–1.7 at 50°C at conversions below 40%. Saponification of PVPi yielded PVA having a P_n of 10  400–16  500, and syndiotactic diad (S-diad) content of 58.8–61.5%. It was found that all PVA specimens represented microfibrillar morphologies, with high crystallinity and orientation. The S-diad content and crystal melting temperature were higher with PVA prepared from PVPi polymerized at lower temperatures.     

The role of polyvinyl alcohol in emulsion polymerization

Emulsion polymerization of styrene (St) and vinyl acetate (VAc) in the presence of conventional polyvinyl alcohol (PVA), PVA modified with a terminal alkyl group or PVA modified with a terminal thiol group (HS-PVA) was compared. Whereas stable PVAc latexes were obtained, a stable PSt latex was obtained only in the case of HS-PVA. From the adsorption isotherms of these PVAs on the surface of PVAc and PSt latex particles, as well as the grafting efficiencies of VAc and St onto HS-PVA in relation to the stability of the polymerization process, the role of PVA in the emulsion polymerization was discussed.     

Reverse iodine transfer polymerization of vinyl acetate and vinyl benzoate: synthesis and characterization of homo‐ and copolymers

Homo‐ and copolymers of vinyl esters including vinyl acetate (VAc) and vinyl benzoate (VBz) were synthesized via the reverse iodine transfer radical polymerization technique. Polymerization was carried out in the presence of iodine as the in situ generator of the transfer agent and 2,2′‐azobis(isobutyronitrile) as the initiator at 70 °C. Reverse iodine transfer radical homopolymerization of VAc and VBz led to conversions of 76 and 57%, number‐average molecular weights of 8266 and 9814 g mol^?1 and molecular weight distributions of 1.58 and 1.49, respectively. The microstructure of the synthesized polymers was investigated in detail using gel permeation chromatography, ¹H NMR, ¹³C NMR and distortionless enhancement of polarization transfer (135° decoupler pulse) techniques. Relatively narrow molecular weight distribution and controlled and predictable trend of molecular weight versus conversion were observed for the synthesized polymers, showing that reverse iodine transfer radical homo‐ and copolymerization of VAc and VBz proceeded with controlled characteristics. Results of molecular weight and its distribution along with the ¹H NMR spectra recorded for homo‐ and copolymers indicated that side reactions can occur during the course of polymerization with a significant contribution when VAc, even in a small amount, was present in the reaction mixture. This can result in polymer chains with aldehyde dead end and broadening of the molecular weight distribution. © 2015 Society of Chemical Industry     

Role of molecular weight of atactic poly(vinyl alcohol) (PVA) in the structure and properties of PVA nanofabric prepared by electrospinning

Atactic poly(vinyl alcohols) (a‐PVAs) having number‐average degrees of polymerization [(P_n)s] of 1700 and 4000 were prepared by the solution polymerization of vinyl acetate, which was followed by the saponification of poly(vinyl acetate) to investigate the effects of molecular weights of a‐PVA on the characteristics of electrospun a‐PVA nanofabrics. A‐PVA nanofabrics were prepared by electrospinning with controlling the process parameters including the electrical field, conductivity, tip‐to‐collector distance, and solution concentration. Through a series of characterization experiments, we identified that the molecular weight of a‐PVA had a marked influence on the structure and properties of nanofabrics produced. That is, the higher the molecular weight of PVA, the superior the physical properties of PVA nanofabric. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1638–1646, 2004     

Radiation-induced emulsion polymerization of vinyl acetate and styrene

Studies have been made of the γ-induced emulsion polymerization of styrene and comparisons made with chemically initiated emulsion polymerization. The polymerization proceeded smoothly to high conversions at 0 and 60°C, the reaction showing a high G (monomer) value. Complete conversions were obtained with total doses of less than 0.05 Mrad. In accordance with the behavior expected of systems having a constant rate of initiation, the molecular weight was found to decrease with decreasing temperature. The molecular weight and particle size distributions were narrower than those obtained in chemically initiated emulsion polymerizations at the same temperature. The radiation-induced emulsion polymerization of vinyl acetate proceeded smoothly at temperatures in the range 0–50°C to give polymers of much higher molecular weight than these obtained from chemically initiated polymerizations at the same temperature. Complete conversion was attained after a dose of 0.02 Mrad for latices approaching 50% solids. The elimination of ionic endgroups in the poly(vinyl acetate) radicals tends to drive the polymerization from the aqueous phase, resulting in faster rates and higher molecular weights than are obtained from chemically initiated systems. Rates of polymerization were found to be independent of temperature and the molecular weight of the polymer to be independent of dose rate. Latices of poly(vinyl acetate) of high solids content were evaluated for latex and film properties and found to have improvements over commercially available samples in both areas, especially in clarity of film and scrub resistance. A number of acrylate and maleate esters were copolymerized with vinyl acetate in a radiation-initiated emulsion system. High molecular weight copolymers were produced after low dose.     

Functional modification of poly(vinyl alcohol) by copolymerizing with a hydrophobic cationic double alkyl‐substituted monomer

In this paper, a hydrophobic monomer (HM) that has a cationic double alkyl‐substituted group bonded to the nitrogen atom was first synthesized. Then a hydrophobic poly(vinyl alcohol) (PVA) was prepared by a radical solution copolymerization of vinyl acetate (VAc) with the HM followed by an alcoholysis reaction in alkaline conditions. The structures of HM and hydrophobically modified PVA (H‐PVA) were confirmed by Fourier transform infrared spectroscopy and nuclear magnetic resonance. The effect of hydrophobic cationic segments on crystallization behaviors, mechanical properties, morphology, solution viscosity, and hydrophobic property were investigated. The results indicated that the crystallinity decreased from 37.2% of pure PVA to the minimum 23.2% of H‐PVA with the incorporation of 1.15 mol % HM. The thermal decomposition temperature of H‐PVA increased by about 50 °C compared with that of pure PVA. The viscosity of the H‐PVA solution was several times higher than that of the corresponding unmodified PVA solution over the whole shear rate range, which demonstrated that the H‐PVA had good shear‐resistance ability. Furthermore, the contact angle was significantly increased from 55.1° to 115° with the incorporation of only 0.83% HM, which illustrated that the H‐PVA had high hydrophobicity. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43888.     

Characterization of grafting in the emulsion polymerization of vinyl acetate using poly(vinyl alcohol) as stabilizer

Emulsion polymerizations of vinyl acetate (VAc) with polyvinyl alcohol (PVA) as emulsifier were carried out by both batch and semicontinuous processes. The extent of grafting of vinyl acetate onto the PVA chains was investigated by a new method for separating the various polymer fractions in high solids content latexes. The quantification was carried out by a three‐step separation and selective solubilization of the PVAc latexes. After the separation, the water‐soluble PVA and the solvent‐soluble PVAc components were characterized by gel permeation chromatography and ¹³C–NMR, from which the accuracy of this method was verified. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1739–1747, 2001     

Study of polymer–solvent interactions by gas chromatography. Copolymers of vinyl acetate and vinyl alcohol with hydrocarbons and alcohols

The specific retention volumes of nine hydrocarbons and 12 alcohols were measured at several temperatures within the range 120–150°C in columns whose stationary phases were poly(vinyl acetate) (PVAc) and four copolymers of vinyl acetate and vinyl alcohol with 94.8, 74.4, 60.9, and 43.4 mol % of vinyl acetate units (mol % VAc). No chromatographic retention for hydrocarbons was detected in columns loaded with poly(vinyl alcohol) (PVA) or a copolymer with 11.9 mol % VAc. The retention trends are discussed and the polymers solubility parameters (δ₂) were computed from the measured Flory–Huggins χ parameters. The copolymers δ₂ values increase almost linearly with decreasing mol % VAc; PVAc, however, has a distinct behavior. The limitations of the approach in the prediction of χ parameters are discussed.     

Properties of hydroxypropyl methylcellulose–polyvinyl alcohol water systems,dispersants in vinyl chloride suspension polymerization

Aqueous solutions of partly hydrolyzed polyvinyl acetate (polyvinyl alcohol, PVA) and hydroxypropyl methylcellulose (HPMC) are used together as dispersants in vinyl chloride suspension polymerization. Surface tension, viscosity, and cloud point (CP) of diluted PVA and HPMC solutions at room temperature, viscosity of concentrated solutions as a function of temperature, and incipient gelation temperatures (IGT) were determined. Viscosity measurements show synergism of binary polymer mixtures. The synergetic effect diminishes with rise of temperature. IGT of PVA–HPMC solutions do not differ remarkably from those of solutions containing only HPMC and are much higher than the corresponding CP. At definite relative concentrations of HPMC and PVA, separation of the mixtures into two immiscible phases occurs. Each phase contains both polymers, but in the denser and more concentrated phase (lower layer), PVA is the prevailing component. The mutual influence of the two polymers causes changes in solute–solvent interaction, that is, dehydration of the polymers' molecules. It is assumed that in the processes occurring in the system, preferential molecules of definite structure take part. The merits of a system using both polymers as dispersants in the vinyl chloride polymerization are discussed in the light of ascertained data. © 1993 John Wiley & Sons, Inc.     

Dispersion polymerization of vinyl acetate in a mixture of ethanol and water

Dispersion polymerization of vinyl acetate (VAc) was studied in a mixed solvent of ethanol and water using poly(vinyl alcohol) (PVA) with a low degree of hydrolysis as a steric stabilizer. Six compositions were chosen from a homogeneous phase before the polymerization. In a composition with the highest solubility parameter, 450 nm particles with a size distribution close to monodispersity were obtained. With decreasing solubility parameters of the compositions, the particles became polydisperse. In the compositions with solubility parameter lower than 17.1, particles were not formed even at 100 % conversion. Degrees of polymerization obtained in this homogeneous phase were less than 100 and close to calculated values. With increasing solubility parameters of the system, degrees of polymerization increased but were still less than 200. Grafting of VAc onto PVA and grafted PVA were very small, indicating the presence of a competing reaction to the grafting. Copyright © 2004 Society of Chemical Industry