Selective and Simultaneous Extractions of Zn and Cu Ions by Hollow Fiber SLM Modules Containing HEH(EHP) and LIX84

Abstract

The selective extractions of Zn²⁺ and Cu²⁺ from their mixed solutions of sulfate medium have been studied using hollow fiber supported liquid membranes (HFSLM). The HFSLM contained two kinds of extractants; one contained 2-ethylhexylphosphonic acid mono-2-ethylhexyl ester [HEH(EHP)], the commercial name of which is PC88A, for Zn extraction; the other contained the hydroxy oxime reagent LIX84 for Cu extraction. Individual runs of each HFSLM were made to determine the effect of operational variables on the permeation rates of metal ions and their separation factors. In addition, the simultaneous and selective extractions of both Zn²⁺ and Cu²⁺ from their mixed solutions were demonstrated using the PC88A and LIX84 HFSLMs together. The performance of simultaneous extraction was compared with those of the individual runs.     

Recovery of Zinc by LIX 984N‐C from Electroplating Rinse Bath Solution

The development of a complete solvent extraction process at the laboratory scale for recovering zinc from the zinc electroplating first rinse bath solution (alkali solution) containing ～1.9 g/L zinc (ZEFRBS) by a solvent extraction route using LIX 984N‐C, which is a new SX reagent developed by Cognis, and dissolved in commercial kerosene was investigated. By using LIX 984N‐C, an electrolyte from ZEFRBS with ～12 g/L zinc content, which was addable to the alkali zinc electroplating bath, was generated by 10 vol.% LIX 984N‐C in commercial kerosene at the O/A ratio of 1/4 and equilibrium pH value of 8.00 ± 0.05 with a two‐stage countercurrent extraction, and stripping of the loaded organic by a strip solution with 150 g/L sulfuric acid and with the O/A ratio of 1.5 at a two‐stage countercurrent stripping process. A new complete flow sheet of 10 vol.% LIX 984N‐C process for the recovery of zinc from ZEFRBS has been demonstrated.     

EXPERIMENTAL STUDIES AND PARAMETER OPTIMIZATION OF SEPARATION OF COPPER USING HOLLOW FIBER–SUPPORTED LIQUID MEMBRANE

The separation of copper from a leach liquor bearing 204.59 mol/m³ Cu, 40.83 mol/m³ Zn, 33.94 mol/m³ Co, 255.58 mol/m³ Ni, and 75.72 mol/m³ (NH₄)₂SO₄ has been carried out with a hollow fiber membrane using LIX 84-I as the mobile carrier. Central composite inscribed (CCI) design was used to design the experiments. The factors considered for the CCI design were pH, LIX 84-I concentration in the membrane phase, flow rate, and acid concentration in the strip solution. A reduced quadratic model was found to fit the experimental data. Detailed analysis of the effect of different factors as well as their interaction on the extraction of copper has been done. The optimized condition for maximum copper flux was found to be pH 4.5, 39.88% LIX 84-I, 360 mL/min flow rate, and 7% H₂SO₄ in strip solution. The highest copper flux of 7.46 × 10^?5 mol/m² · s was obtained experimentally at the above conditions, which is in good agreement with the predicted value of 7.57 × 10^?5 mol/m² · s.     

Separation of vanadium and tungsten in roasting-acid leaching solutions of the spent selective catalytic reducing denitration catalyst by co-extraction using hydroxyoxime extractant-quaternary ammonium salt extractant LIX984–N263 extractant

This study presents a synergistic extraction and recovery of vanadium and tungsten by mixed extractants (LIX984 and N263) from an acid leaching solution which was obtained from spent denitrification catalysts by chlorination heat treatment and acid leaching. Through thrice counter-flow extraction, 99.5% V and 99.7% W were extracted, while 3.0% Fe, 2.9% Ti, 2.1% P, and 3.3% Mg were co-extracted at a LIX984:N263 volume content of 22.0%, the phase ratio of 2.5 and the mother liquor's pH of 2.5. Then, at 0.80 mol/l NaOH and a phase ratio of 1, 99.9% tungsten and 99.1% vanadium were stripped from the organic phase to the aqueous phase. Subsequently, the aqueous phase's tungsten of 99.3% and vanadium of 98.1% were separated as calcium tungstate and ammonium metavanadate, respectively. In contrast, the residual solutions containing tungsten and vanadium can be returned to the following purification separation process to recover the valuable metals from the solution. Roasting converts the precipitated calcium tungstate and ammonium metavanadate to V₂O₅ and WO₃ products. In addition, the thermodynamic analysis found the separation and recovery of tungsten and vanadium from the acid leach solution with LIX984:N263 to be an exothermic process. This method can be effectively extended for the separation of vanadium and tungsten from spent denitrification catalysts by the proposed process and validates the conclusion that metals with similar properties can be extracted using a mixture of extractants.     

Study of interfacial kinetics for liquid-liquid systems—II: Intrinsic kinetics of the copper chelation reaction with an oxime-based reagent

The interfacial chelation of copper from copper sulfate-sulfuric acid solutions by the commerical oxime extractant LIX65N in toluene is studied using the liquid jet recycle reactor. The intrinsic initial rate of copper chelation by LIX65N is found to be represented in mol. cm^?2-sec^?1 by the expression R = $\text{1.22 × 10}{}^{\mathrm{?8}}\text{{Cu}{}^{\mathrm{2+}}\text{}[LIX65N]}\text{{H}{}^{\mathrm{+}}\text{} + 0.0288[LIX65N]}$ where {Cu²⁺} and {H⁺} are the cupric and hydrogen activities. The interfacial rate expression above is determined as free from diffusional contributions by using a numerical solution to model mass transfer with interfacial reaction in the LJRR. The above expression is selected on statistical and physical grounds from a set of models systematically generated from the most probable reaction pathways. The liquid jet technique has been shown to be an effective and accurate (±6% experimental error) technique for the study of liquid-liquid interfacial reactions.     

Copper Solvent Extraction from Waste Cyanide Solution with LIX 7820

The use of a solvent mixture of a quaternary amine and nonylphenol (LIX 7820) to extract copper cyanide from waste cyanide solution has been studied. Copper extraction is favorable at low pH, whereas a high cyanide‐to‐copper ratio tends to suppress copper loading. The preferential extraction of Cu(CN)₃ ^2? over Cu(CN)₄ ^3? and CN^? has been confirmed by the examination of both the extraction of copper and cyanide by the solvent mixture under different experimental conditions. The solvent mixture also strongly extracted zinc and nickel from the cyanide solution, but it exhibits weak affinity for iron cyanide complex and free cyanide. The important findings suggested the potential application of the solvent mixture for the recovery of copper and cyanide from waste cyanide solutions, by which copper can be extracted and concentrated into a small volume of solution and the barren cyanide solution recycled to the cyanidation process.     

Selective removal of copper ions from multi‐component aqueous solutions using modified silica impregnated with LIX 84

A silica support impregnated with 2‐hydroxy‐5‐nonylacetophenone oxime (LIX 84) was prepared after surface modification by ‐aminopropyltriethoxysilane. Fixed‐bed tests were conducted to investigate the capabilities of the prepared adsorbent with respect to the selective removal of copper ions from multi‐metal solutions. Break‐through curves were obtained using the modified silica for a solution containing Cu²⁺, Cd²⁺, Ni²⁺, Co²⁺ and Zn²⁺, as well as an industrial electronics wastewater sample. The copper adsorption capacities for the multi‐metal solution and the wastewater were 0.175 and 0.198 mmolg⁻¹, respectively under the conditions used in this study. The copper recovery ratios for the modified silica treated with the multi‐metal solution and the wastewater were 86 and 91%, respectively after treating with 0.1 moldm⁻³ HNO₃. The results show that the modified silica, prepared here, has potential value for the selective removal of copper ions from multi‐component aqueous solutions containing multi‐metals using a fixed‐bed reactor. © 2000 Society of Chemical Industry     

Solvent Extraction of Copper from Nitrate Media with Chelating LIX‐Reagents: Comparative Equilibrium Study

Abstract

Comparative experimental studies were carried out on extraction of copper(II) cations from aqueous acid nitrate media using four LIX‐reagents, representatives of different extractant classes: LIX 984N‐I, LIX 860N, LIX 84‐I and LIX 65N. As a diluent, liquid hydrocarbon undecane was used. The extraction behavior of the LIX‐reagents was compared based on an analysis of the influence of the main factors on the two‐phase mass transfer process: aqueous pH‐value, initial copper and extractant concentrations, and temperature. The experimental data received were used in the calculation of important parameters characterizing the efficiency of copper extraction from nitrate media with different LIX reagents: distribution ratios D, concentration extraction constants K _ex, pH_0.5‐values, and thermodynamic parameters such as enthalpy, entropy, and free energy changes (ΔH ⁰, ΔS ⁰, ΔG ⁰‐values).     

Recovery of Copper from a Waste Heat Boiler Dust Leach Liquor using LIX 84I and LIX 622N

The dust collected from the waste heat boiler of a copper plant was leached with sulfuric acid and the leach liquor contained 31.63 kg/m³ Cu, 14.78 kg/m³ Fe, 2.21 kg/m³ Zn, 0.26 kg/m³ Co, 0.09 kg/m³ Ni, and 0.23 kg/m³ Cd. The iron content in the leach liquor was precipitated out using Ca(OH)₂ and from the filtrate copper was extracted with the extractants LIX 84I and LIX 622N in kerosene. Extraction of copper with either extractant increased with increasing equilibrium pH and extractant concentration. The McCabe-Thiele plots for quantitative extraction of copper indicated 3-stages at O:A ratio of 3:2 with 30% extractants. The counter-current extraction study showed 0.21 kg/m³ and 6.77 g/m³ copper in the third stage raffinates of LIX 84I and LIX 622N indicating 98.64% and 99.95% extraction, respectively. For extraction of a mole of copper ion, two moles of the extractant was required to release two moles of hydrogen ion to the aqueous phase. The quantitative stripping of copper from the loaded organic phases of LIX 84I and LIX 622N with 180 kg/m³ H₂SO₄ was possible in 3-stages at O:A ratio of 3:1 and 3:2, respectively. The thermodynamic parameters such as ΔH, ΔG, and ΔS were calculated for both the systems. The enthalpy change (ΔH) values were positive for extraction of Cu with either extractant indicating the processes to be endothermic. The IR spectra indicated the association of phenolic-OH group of oxime molecules in the formation of copper complexes.     

Selective Transport of Copper through Liquid Membranes Using LIX 860 as Mobile Carrier

Abstract

Copper has been selectively extracted from aqueous solutions containing metal ions (Cu²⁺, Co²⁺, Ni²⁺, Fe²⁺, Fe³⁺, Mg²⁺, and Zn²⁺) by a liquid membrane technique. Experiments were carried out in a beaker equipped with a baffle, and the system was stirred by a variable-speed mixer equipped with a turbine impeller; the mixing speed was 300 rpm. A typical membrane formulation was 2.0% Span 80, 4.0% LIX 860, and 94.0% of commercial kerosene, all values being by weight. Copper was selectively separated and concentrated from both synthetic and natural aqueous mine solutions containing various metal ions.     

Selective removal of copper ions from aqueous solutions using modified silica beads impregnated with LIX 84

Silica beads immobilized with 2‐hydroxy‐5‐nonylacetophenoneoxime (LIX 84) were prepared after silica surface modification by γ‐aminopropyltriethoxysilane (SB‐L). Batch and packed‐column tests were conducted to evaluate the metal ion removal capabilities of the prepared adsorbent. Equilibrium isotherms of the SB‐L with aqueous solutions containing copper ions were obtained. In addition, the kinetic performances for copper ion removal from aqueous solutions were investigated. The results showed that the amount of extraction increases with solution pH in the range between 1.5 and 5. The selectivity was also experimentally investigated, these results showed that the SB‐L adsorbed copper ions selectively in the presence of other metal ions such as Ni²⁺, Co²⁺, Zn²⁺, Cd²⁺, Ca²⁺ and Mg²⁺. From the regeneration experiments, it was found that the copper ions adsorbed at the SB‐L surface were recovered by acidic solutions. The recovery ratios were between 78% and 90%, depending on the types of acidic solutions. The results showed that the SB‐L prepared may be used for the selective extraction of copper ions from aqueous solutions. © 1999 Society of Chemical Industry     

Heavy metals in the environment. Part IV: An investigation into the solubility of metal chlorides in HCl-saturated solutions and the recycling of high-aluminium zinc residues in the zinc chloride process

An investigation into the use of high-copper zinc residues in the production of zinc chloride solution and the recovery of copper, as anhydrous copper(II) chloride, is reported. The process developed involves leaching of the high-copper zinc residues with concentrated hydrochloric acid to dissolve the zinc content leaving a residue which has a high copper content. Any copper dissolved in the primary leach is removed by electrodeposition to give a zinc chloride solution suitable for industrial use. The solid residue from the initial leach is trated with chlorine gas to solubilise the copper present, giving a solution of copper(II) chloride. This solution is purified to remove Zn²⁺ and Pb²⁺ by anion-exchange and Fe³⁺ and Al³⁺ by hydrolysis. The purified solution can then be converted to anhydrous copper(II) chloride with a purity of 99·6%.     

Purification of nickel sulphate solutions containing iron,copper, cobalt,zinc and manganese

Acidic nickel-bearing solution containing iron, cobalt, manganese, zinc and copper was processed through a solvent extraction and precipitation technique to obtain a pure nickel sulphate solution. Iron was extracted using 0.2M Cyanex-272 (partially neutralised) as the extractant. Stripping of iron from the loaded organic has also been studied. After iron recovery through solvent extraction the raffinate still contained 0·25 g dm^?3 of iron which was quantitatively separated by a lime precipitation technique. During this iron precipitation there was no loss of cobalt and nickel but copper, manganese and zinc were coprecipitated to some extent. From the iron-free nickel sulphate solution the other impurities were extracted using the same extractant (Cyanex-272) in a single stage. The metal ions from the loaded organic were stripped using a 0·5% (v/v) H₂SO₄ solution in a single stage. The entire operation needs only seven stages: two stages for iron extraction, three stages for iron stripping from the loaded organic, and one stage each for extraction and stripping of other impurities. In the entire operation the loss of nickel was less than 0·5%.     

Equilibrium and kinetics of heavy metal ion exchange

Ion exchange has a great potential to remove heavy metals from industrial wastewaters or heavy metal-containing sludge. In order to design and operate heavy metal removal processes, the equilibrium relationship between ions and resin must be known a prior. A series of ion-exchange equilibrium tests of Cu²⁺/H⁺, Zn²⁺/H⁺, and Cd²⁺/H⁺ systems using Amberlite IR-120 were performed. The equilibrium data were analyzed by the Langmuir isotherm, Freundlich isotherm, and selectivity coefficient approaches. The thermodynamic parameters such as Gibbs free energy change, enthalpy change, and entropy change were calculated. By comparison of the selectivity coefficients, the affinity sequence to IR-120 is Cu²⁺ > Zn²⁺ > Cd²⁺ > H⁺. Moreover, in order to understand the heavy metal extraction kinetics in the presence of Amberlite IR-120, the ion-exchange kinetics was also studied. The ion-exchange kinetic data were regressed by the pseudo first-order, second-order models, and a reversible reaction model. The activation energies calculated from the rate coefficients at different temperatures are 15.41, 7.04, and 17.01 kJ/mol for copper, zinc, and cadmium, respectively. Although the pseudo first- and second-order models are easier to use for data analysis, the resultant model parameters depend on operating conditions. The reversible reaction model is capable to predict the effects of resin to solution ratio, initial heavy metal concentration, and temperature on the ion-exchange kinetic curves.     

Separation of Copper and Zinc by Solvent Extraction During Reprocessing of Flotation Tailings

Results from the solvent extraction of copper and zinc from pregnant solutions after bioleaching of re-floated tailings from the Kipushi concentrator in DR of Congo are presented. LIX984N has been used as extractant for copper, while D2EHPA as such for zinc, following prior removal of the ferric iron via precipitation. The McCabe-Thiele diagrams constructed for Cu and Zn extraction have theoretically suggested the need for two stages for copper and one for zinc. Stripping these metals to the aqueous phase by sulphuric acid has yielded rich electrolytes with 48.5 g/L copper and 85.5 g/L zinc. Thus, copper and zinc could be further recovered from the stripped solutions by electrolysis.     

SPECTROSCOPIC STUDY OF THE EXTRACTION OF NICKEL BY 2-HYDROXY-5-NONYLBENZOPHENONE OXIME (LIX 65N) AND 5,8-DIETHYL-7-HYDROXYDODECANE-6-ONE OXIME (LIX 63).

ABSTRACT

A novel method for determination of solvent extraction equilibria and kinetics using Infrared attenuated total reflectance spectroscopy (ATR) is described. The method allows complete, quantitative kinetic studies using a total of one gram of extractant. Solvent extraction of aqueous Ni²⁺ into 0.5 - 1.0 μm films of Apiezon M (ApM, aliphatic hydrocarbon) containing the title reagents was examined. In contrast with LIX 65N extraction which proceeds solely through the LIX 65N anion, extraction of Ni²⁺ by LIX 63 proceeds through both neutral and anionic forms of LIX 63. This results in a kinetic rate law having two terms, each exhibiting first order dependence on both [Ni²⁺] and [LIX 63]₀. For mixtures of LIX 65N and LIX 63 (LIX 63:LIX 65N ≤ 0.12) In the ApH films, the rate law has only one term, of orders [LIX 65N]₀ ¹, [LIX 63] ₀ ¹, [Ni²⁺]¹, and [H⁺]^?1. While the equilibrium constants favor Ni(LIX 65N)₂, the relatively large rate of reaction of the neutral LIX 63 leads to a catalysis of the overall LIX 65N extraction.     

Studies of selective adsorption resins. XXV. Preparation of macroreticular chelating resins containing aminomethylphosphonic acid groups from methyl methacrylate/divinylbenzene copolymer beads and their adsorption capacity

Macroreticular chelating resins containing aminomethylphosphonic acid groups were prepared by reaction of methyl methacrylate/divinylbenzene copolymer beads with triethylenetetramine, followed by the reaction of the products with phosphorous acid and formaline. The adsorption capacities of this resin for Cu²⁺, Pb²⁺, Zn²⁺, Ni²⁺, Co²⁺, Ca²⁺, and Mg²⁺ were determined at various pH values. The order of chelate stability for the resin was Cu²⁺ > Pb²⁺ > Zn²⁺ > Ni²⁺ > Co²⁺ > Ca²⁺ > Mg²⁺. Copper, nickel, zinc, calcium, and magnesium ions can be eluted with 1 mol dm^?3 hydrochloric acid. The proposed resin appears to be useful for the removal of Ca²⁺ and Mg²⁺ from salt solution.     

TBP对LIX84由Cu2+-NH3-Cl——H2O系萃取铜及氨的影响

以Cu2+-NH3-Cl--H2O氨性溶液为被萃水相,在LIX84中添加磷酸三丁酯(TBP),考察了有机相中TBP浓度、被萃水相铜离子浓度、总氨浓度和pH值及相比、LIX84浓度对铜萃取率、共萃氨量的影响. 结果表明,随LIX84中TBP浓度升高,铜萃取率变化不大,负载有机相的共萃氨量明显降低. 有机相中TBP浓度为0.1 mol/L、LIX84浓度为40%、被萃水相铜离子浓度25 g/L、总氨浓度3 mol/L及pH值9.1、相比1:1、萃取时间30 min时,铜萃取率约为81%,与未添加TBP时基本一致,而负载有机相的共萃氨量由未添加TBP时的260 mg/L降至添加TBP后的85 mg/L.     

Recovery of zinc,cadmium and mercury (ii) from chloride and sulphate media by solvent extraction

The extraction of zinc, cadmium and mercury from chloride and sulphate media by solvating extractants, liquid anion and liquid cation exchangers has been reviewed both from the literature and by experiment. The results have been discussed in terms of both practical process possibilities and the use of slope analysis to identify the extracted species. These show that slope analysis cannot give positive unambiguous identification of extraction stoichiometry in systems in which the extracted metal species contains coordinating ligands from the aqueous phase. However, in the extraction of Zn and Cd from sulphate media by di(2-ethylhexyl)phosphoric acid (DEHPA) the extracted species is shown to be an MR₂(HR)₂ monomer by slope analysis demonstrating its use in simple systems. In the case of amines and solvating reagents such as TBP^c and TOPO zinc appears to be extracted from Cl^– media as either ZnCl₂ or sometimes HZnCl₃ whereas Cd and Hg(II) appear to be always extracted as HCdCl₃ and HHgCl₃ species. The use of aqueous phase complexing by Cl^– to improve the separation of Zn and Cd by extraction is clear. Some results are presented for the recovery of zinc from sulphate media by oximes and mercury from sulphuric acid media by amines and DEHPA.     

EXTRACTION OF COPPER BY LIX65N IN A VESSEL AND A MULTI-STAGE COLUMN UNDER STIRRED CONDITIONS

ABSTRACT

The extraction experiments of copper from aqueous solutions of copper sulfate by LIX65N-kerosene solutions were carried out at 25^°C in liquid-liquid dispersions. Both reaction rates of the forward and backward extractions were obtained in a stirred vessel, being combined with the equilibrium data. For a multistage column in continuous operation, the holdup data of the dispersed organic phase were correlated with the stirring speed, flow rates and LIX65N concentration. It was found that the extracted fraction of copper in the multi-stage column can be predicted from a stage-to-stage calculation using the extraction kinetics and the holdup obtained in the present work.