复合膜反渗透装置的运行研究

本文介绍了ＥＬＧＡ反渗透装置的运行实验，通过对实验结果的分析讨论提出了二次脱盐理论：溶液区溶质化学位相－膜相分离脱盐及膜区膜压的玻尔兹曼分布脱盐。应用二次脱盐理论，分析ＲＯ装置的脱盐率与各运行参数之间的关系，从而代到了其最佳运行状态和清洗反渗透膜的最好方法。     

Design of reverse osmosis networks for multiple freshwater production

Reverse osmosis (RO) desalination, which produces multiple freshwater from seawater, has been studied in this work. An optimization method based on process synthesis has been applied to design the RO system. First, a simplified superstructure that contains all the feasible design for this desalination problem has been presented. In this structural representation, the stream split ratios and the logical expressions of stream mixing were employed, which can make the mathematical model easy to handle. Then, the membrane separation units employing the spiral wound reverse osmosis elements were described by using a pressure vessel model, which takes into account the pressure drop and the concentration changes in the membrane channel. The optimum design problem can be formulated as a mixedinteger non-linear programming (MINLP) problem, which minimizes the total annualized cost of the RO system. The cost equation relating the capital and operating cost to the design variables, as well as the structural variables, has been introduced in the objective function. The problem solution includes the optimal streams distribution, the optimal system structure and the operating conditions. The design method could also be used for the optimal selection of membrane element type in each stage and the optimal number of membrane elements in each pressure vessel. The effectiveness of this design methodology has been demonstrated by solving a desalination case. The comparisons with common industrial approach indicated that the integrative RO system proposed in this work is more economical, which can lead to significant capital cost and energy saving and provide an economically attractive desalination scheme.     

Treatment of Leather Plant Effluent by Membrane Separation Processes

Abstract

A scheme is proposed for the treatment of the leather plant effluent using membrane based separation processes. The effluent coming out from the various upstream units of the leather plant (except chrome tanning) are combined and a two step pressure driven membrane processes involving nanofiltration (NF) and reverse osmosis (RO) are adopted after a pretreatment consisting of gravity settling, coagulation, and cloth filtration. The entire membrane separation scheme is validated by conducting experiments under a continuous cross flow mode. A detailed parametric study for cross flow experiments is investigated to observe the effects of the operating conditions, i.e., the transmembrane pressure drop and the cross flow velocity on the permeate flux and quality for both NF and RO. Using a combination of osmotic pressure and solution diffusion model for both NF and RO, the effective osmotic pressure coefficient, solute diffusivity, and the solute permeability through the membrane are obtained by optimizing the experimental permeate flux and concentration (in terms of total dissolved solids) values for this complex industrial effluent. The BOD and COD values of the finally treated effluent are well within the permissible limits (in India).     

Modeling of the variations of permeate flux,concentration polarization,and solute rejection in nanofiltration system

A numerical model is presented and experimentally validated for predicting the local concentration polarization and the related separation performance of nanofiltration (NF) system. The model combines computational fluid dynamics for describing the transport phenomena in NF channel, with Spiegler-Kedem-Katchalsky model for considering the permeation properties through NF membrane. Particular attention is given to the modeling of spatially varied solute rejection and solute transport through membrane, representing essential distinctions from the modeling of reverse osmosis (RO) membrane. Also, an experimental-numerical framework is proposed to determine model parameters related to solute transport, including reflection coefficient and solute permeability as functions of feed solute concentration. The usefulness of this model is highlighted by predicting concentration polarization under different conditions related to operations, membrane systems (NF vs. RO), and solute types (NaCl vs. MgSO₄). Also, the contributions by convection and diffusion to solute transport are clarified, benefiting by the modeling of solute transport. © 2018 American Institute of Chemical Engineers AIChE J, 65: 1076–1087, 2019     

Spiral-wound membrane reverse osmosis and the treatment of industrial effluents

Reverse osmosis (RO) is increasingly used as a separation technique in chemical and environmental engineering where desalination, selective separation and wastewater treatment are well established examples. Treatment by RO reduces high levels of dissolved salts but has certain limitations when used for the removal of organic compounds from effluents of the chemical industry. The spiral-wound membrane element is the most widely used membrane device because it has a high membrane surface area to volume ratio, it is easy to replace and can be manufactured from a wide variety of materials. This work forms part of a wider research project aimed at recovering products and reducing the concentration of pollutants in wastewater by using membrane process. The synthetic effluent stream that was treated contained an organic product (acrylnitrile) and four inorganic species (sulphate, ammonium, cyanide and sodium). It was found that the pH value ofthe solution plays an important role in the ionization of the different species and, subsequently, in their retention. The object of this study was to reduce the concentration of pollutants to the levels of mentioned regulations concerning discharges, using a pilot plant with a spiral-wound membrane element (0.56 m² surface area) and a polyamide membrane, which was previously selected. The RO measurements were carried out in a closed-loop controlled-pressure system, with the solution being constantly fed through the spiral-wound membrane. The rejection percentage of sulphate ion was high in the two treatments assayed, regardless ofthe operational pH and sequence of steps followed. The degree to which NH₄⁺ and CN⁻ were eliminated was strongly dependent on the pH of the feed stream. Ammonium ion, too, was strongly eliminated regardless ofthe sequence ofthe steps, while the best results with CN⁻ were obtained when the first step had a nearly neutral pH and the second a pH of 11.0. Acrylnitrile showed low rejection percentages in all the steps carried out.     

正向渗透膜分离技术及其应用综述

正向渗透是一项新型的利用半透膜两侧溶液渗透压差作为驱动力的膜分离技术。文章介绍了正向渗透膜分离技术的原理和影响因素,对其在各个领域(包括海水淡化、废水处理、橙汁浓缩、水袋)的研究进展进行了综述。现有的研究表明,可用于正向渗透工艺的膜不同于常规的反渗透膜,需要从膜结构开发适合的膜组件;采用NH3和CO2制备提取液是目前研究中具有应用前途的方式之一,具有产水率高且易于分离浓缩的优点。     

Distillation vs. membrane filtration: overview of process evolutions in seawater desalination

The worldwide need for fresh water requires more and more plants for the treatment of non-conventional water sources. During the last decades, seawater has become an important source of fresh water in many arid regions. The traditional desalination processes [reverse osmosis (RO), multi stage flash (MSF), multi effect distillation (MED), electrodialysis (ED)] have evoluated to reliable and established processes; current research focuses on process improvements in view of a lower cost and a more environmentally friendly operation. This paper provides an overview of recent process improvements in seawater desalination using RO, MSF, MED and ED. Important topics that are discussed include the use of alternative energy sources (wind energy, solar energy, nuclear energy) for RO or distillation processes, and the impact of the different desalination process on the environment; the implementation of hybrid processes in seawater desalination; pretreatment of desalination plants by pressure driven membrane processes (microfiltration, ultrafiltration and nanofiltration) compared to chemical pretreatment; new materials to prevent corrosion in distillation processes; and the prevention of fouling in reverse osmosis units. These improvements contribute to the cost effectiveness of the desalination process, and ensure a sustainable production of drinking water on long terms in regions with limited reserves of fresh water.     

变负荷反渗透海水淡化技术研究

为适应风电、太阳能等新能源的波动性,设计了可变负荷的反渗透(RO)海水淡化装置,用电动阀替代常规浓水调节阀,变频器控制高压泵电机,通过PLC控制变频器的输出频率和电动阀的开度使RO海水淡化的功率可调;利用溶解扩散模型分析了变负荷海水淡化的特性,并通过试验验证了相关结论。在维持膜壳内压力稳定的工况下,低功率运行时可以增加系统回收率,降低单位产水能耗,可以降低运行成本。     

Optimization of a Reverse Osmosis System Using Genetic Algorithm

Abstract

Reverse Osmosis (RO) has found extensive application in industry as a highly efficient separation process. In most cases, it is required to select the optimum set of operating variables such that the performance of the system is maximized. In this work, an attempt has been made to optimize the performance of RO system with a cellulose acetate membrane to separate NaCl‐Water system using Genetic Algorithm (GA). The GAs are faster and more efficient than conventional gradient based optimization techniques. The optimization problem was to maximize the observed rejection of the solute by varying the feed flowrate and overall permeate flux across the membrane for a constant feed concentration. To model the system, a well‐established transport model for RO system, the Spiegler‐Kedem model was used. It was found that the GA converged rapidly to the optimal solution at the 8th generation. The effect of varying GA parameters like size of population, crossover probability, and mutation probability on the result was also studied. The algorithm converged to the optimum solution set at the 8th generation. It was also seen that varying the computational parameters significantly affected the results.     

Processing of composite industrial effluent by reverse osmosis

Reverse osmosis (RO) is a well‐established process for water desalination and effluent treatment and it is anticipated that its application could be extended to complex mixtures of industrial effluents. Pilot‐scale experiments using a spiral‐wound thin‐film composite (TFC) polyamide membrane were carried out to investigate the potential of RO for processing a composite effluent, which was a mixture of various wastewaters from bulk drug and pharmaceutical factories. Separation performance was evaluated at various feed pressures (0–70 bar) and feed concentrations (2–30 gdm^?3), and was found to improve with increasing pressure. High rejection of dissolved solids (～98%), COD, BOD and almost complete removal of color were achieved with reasonable flux rates and water recovery. The effect of concentration polarization and fouling on flux and rejection rates as functions of time was evaluated. An approximate cost estimate for an aerobic process vis‐à‐vis a RO membrane process for treatment of the composite effluent is presented. Copyright © 2003 Society of Chemical Industry     

A comprehensive review of nanofiltration membranes:Treatment, pretreatment, modelling, and atomic force microscopy

Nanofiltration membranes (NF) have applications in several areas. One of the main applications has been in watertreatment for drinking water production as well as wastewater treatment. NF can either be used to treat all kinds of water including ground, surface, and wastewater or used as a pretreatment for desalination. The introduction of NF as a pretreatment is considered a breakthrough for the desalination process. NF membranes have been shown to be able to remove turbidity, microorganisms and hardness, as well as a fraction of the dissolved salts. This results in a significantly lower operating pressure and thus provides a much more energy-efficient process. Similar to other membrane processes, a major problem in NF membrane applications is fouling. Several studies have investigated the mechanisms of fouling in NF membranes and suggested methods to minimize and control the fouling of NF membranes. For NF membrane characterizations and process prediction, modeling of NF processes and the use of atomic force microscopy (AFM) are very important. The ability to predict the performance of NF processes will lead to a lower number of experiments, saving of time and money, and help to understand the separation mechanisms during NF. A comprehensive review of NF in water treatments is presented including a review of the applications of NF in treating water as well as in the pretreatment process for desalination; the mechanism as well as minimization of NF membrane fouling problems; and theories for modelling and transport of salt, charged and noncharged organic compounds in NF membranes. The review will also address the application of AFM in studying the morphology of membrane surfaces as part of the NF membrane characterization.     

An autonomous wave-powered desalination system

The potential for an autonomous wave-powered desalination system is considered and it is identified that the most promising configuration is a reverse osmosis (RO) plant utilising a pressure exchanger-intensifier for energy recovery. A numerical model of the RO plant with a pressure exchanger-intensifier is developed that shows that a specific energy consumption of less than 2.0 kW h/m³ over a wide range of sea-water feed conditions, making it particularly suitable for use with a variable power source such as wave energy. A numerical model of the combined wave-power and desalination plant is also developed that shows that it is possible to supply the desalination plant with sea-water directly pressurised by the wave energy converter, eliminating the cost and energy losses associated with converting the energy into electricity and back to pressurised water. For a typical sea-state the specific hydraulic energy consumption of the desalination plant is estimated to be 1.85 kW h/m³ whilst maintaining a recovery-ratio of less than 25 to 35% to avoid the need for chemical pre-treatment to eliminate scaling problems. It is suggested that the economic potential for wave-powered desalination depends on these energy and cost savings more than compensating for the reduction in membrane life that occurs with variable feed conditions.     

A novel high‐flux thin film composite reverse osmosis membrane modified by polysaccharide supramolecular assembly

Thin film composite reverse osmosis (TFC RO) membrane is widely used in desalination and water reuse applications. With increasing capacity of Reverse Osmosis desalination all over the world, the increasing green‐house gas emission for the required power is a cause of concern. TFC RO membrane is composed of the top polyamide layer over which, the linear polysaccharide such as chitosan can bind after activating the surface with oxidizing agent. The present paper analyzes the novel protocol of controlled oxidation of TFC RO membrane by exposing the same to potassium per sulfate with varying concentration of chitosan followed by sodium hypochlorite and sodium hypochlorite followed by potassium per sulfate with varying concentration of chitosan. The optimum performance was obtained when TFC RO membrane was exposed to 1% potassium persulfate with 1000 mg/L chitosan solution followed by 1000 mg/L sodium hypochlorite. Reversing order of the treatment resulted in the decline in permeance of the membrane. The reason of improvement in permeance is super‐hydrophilic surface formed by oxidation of chitosan over polyamide surface. Thus, this article demonstrates the novel protocol of significantly improving the flux of TFC RO membrane and thereby reducing the energy consumption. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45026.     

卷式反渗透膜器浓水侧流道缺陷诊断

引言 反渗透(RO)脱盐是目前最经济的苦咸水和海水淡化技术.卷式反渗透膜器由于各项性能指标较好,膜堆积密度大、脱盐率高、寿命长,而成为被选用最多的膜器.大多数脱盐工厂的设计都基于卷式膜器.     

反渗透膜技术研究和应用进展

反渗透膜技术是20世纪60年代兴起的一门新型分离技术,是目前最为先进的分离技术之一,应用广泛。反渗透是渗透的逆过程,它是以压力差为推动力的膜分离过程。简单介绍了反渗透膜技术产生的背景和发展概况,着重论述了国内外反渗透膜技术的研究现状,介绍了反渗透膜在海水和苦咸水淡化、纯水制备以及医药和化工废水处理等方面的应用,并进一步探讨了反渗透膜技术目前存在的问题和未来发展趋势。     

Removal of boron from seawater by selective ion exchange resins

Reverse osmosis (RO) desalination process is an efficient and reliable membrane technology for the production of drinking water from seawater. However, some serious limitations had recently been discovered during the field practice. Boron problem is one of them. According to the WHO regulations, the boron concentration should be lower than 0.5 mg/L in drinking water. It is still difficult to reduce boron level to 0.5 mg/L or lower with the conventional reverse osmosis desalination plants equipped with commercially available RO membranes. Therefore, more efficient separation technologies are needed for boron removal.In this study, the performance of the boron-selective ion exchange resins containing N-methyl glucamine groups, as Diaion CRB 02 and Dowex XUS 43594.00, have been tested for boron removal from model seawater. The kinetic performances of these resins were compared. The kinetic data obtained were evaluated using Lagergren pseudo-first-order and second-order models. Also, the process kinetics were predicted by using diffusion models. In addition, column-mode tests have been carried out for boron removal from model seawater.     

Recent advances in polymer and polymer composite membranes for reverse and forward osmosis processes

Semipermeable membranes are the core elements for membrane water desalination technologies such as commercial reverse osmosis (RO) process and emerging forward osmosis (FO) process. Structural and chemical properties of the semipermeable membranes determine water flux, salt rejection, fouling resistance, and chemical stability, which greatly impact energy consumption and costs in osmosis separation processes. In recent years, significant progress has been made in the development of high-performance polymer and polymer composite membranes for desalination applications. This paper reviews recent advances in different polymer-based RO and FO desalination membranes in terms of materials and strategies developed for improving properties and performances.     

海水淡化反渗透复合膜元件的制备

论述了海水淡化膜元件制作过程中,支撑底膜的孔结构、水相及有机相单体的种类、浓度,界面聚合的时间、热处理温度以及产业化生产过程中各个工艺条件的控制对海水淡化反渗透复合膜性能和均匀性的影响;介绍了膜元件卷制的工艺对元件性能的影响以及国产海水淡化反渗透复合膜元件在实际工程中的应用情况及与进口膜元件的性能对比。     

FPGA based QDMC control for reverse-osmosis water desalination system

Model-based predictive control (MPC) is a widely used advanced control algorithm in process industries, such as chemical plants and oil refineries. Quadratic dynamic matrix control (QDMC) is one of the popular MPC strategies. In this paper, the QDMC controller is used to control a simulated reverse-osmosis (RO) water desalination system with spiral wound element (SWM). A cascaded control system was designed with the QDMC controller and a PID controller for the desalination process, where the QDMC controller optimizes the set point of the PID controller and directly controls one output. In order to make the implementation more convenient, this paper also studies the implementation of QDMC control system based on a field programmable gate array (FPGA) chip. A support software is developed to help engineers adjust the parameters of the QDMC controller. Since the QDMC controller is implemented in an embedded system, the overall system cost is reduced, which is helpful to the application of RO desalination system.     

Bench-scale evaluation of seawater desalination by reverse osmosis

In bench-scale tests of seawater reverse osmosis desalination it is important to carefully consider osmotic pressure effects and determine the extent of concentration polarization so that sources of flux variation—whether from fouling, compaction, or osmotic pressure changes—can be properly assessed. Rigorous modeling of concentration polarization is difficult because of the complex geometries and flow regimes in RO modules; typically, concentration polarization must be measured. However, concentration polarization measurement usually requires knowledge of membrane permeability, which can vary from coupon to coupon. In this study a method is presented to determine both the membrane permeability and the concentration polarization regime in a single test. The key to the test is to allow the salt concentration to vary over time in a predictable way and extract parameters from a model fitted to the flux data. The usefulness of this technique is highlighted by evaluating results from several seawater experiments. It was found that specific flux decline in the experiments was caused by changes in osmotic pressure and membrane compaction. RO fouling by seawater organic-matter was not significant for the several seawater samples tested.