Hydrodynamique des contacteurs gaz—Liquide du type venturi à émulsion fonctionnant en autoaspiration

The gas–liquid contactors of the emulsion venturi type can be used as a transfer element for oxygen in a bioreactor. For a self-aspiration operation of the system, the extrapolation requires that the self-aspired gas flowrate is known as a function of some geometric and operational parameters. From hydrodynamical measuremnts made on three Venturis of various nozzle diameters, an experimental method of extrapolation is proposed which allows the calculation of the self-aspirate gas flowrate as a function of the recirculated liquid rate, for a venturi of a given geometry.     

Simultaneous measurement of gas hold-up and mass transfer coefficient by tracer dynamic technique in “Emulsair” reactor with an emulsion-venturi distributor

Hydrodynamics and gas-liquid mass transfer have been investigated in an “Emulsair” reactor with cocurrent downflow of gas and liquid. This consists of a cylindrical tank with conical bottom topped by an emulsion-venturi as the gas-liquid distributor in which the gas is self-aspired by action of the kinetic energy of the liquid recirculation. An original tracer dynamic technique using the CO₂-N₂/water system that enables the simultaneous measurement of overall gas hold-up and overall volumetric mass transfer coefficient has been developed and validated using conventional techniques, such as volume expansion for gas hold-up and dynamic oxygenation for mass transfer. It has been shown that gas hold-up and K_La_L can be deduced from the moments of experimental response curves using a CO₂ pulse in the gas feed. Experimental results have proved that hydrodynamics and mass transfer in the Emulsair reactor are strongly influenced by the flow regime in the divergent. Two different regimes have been observed depending on the liquid recirculation flow rate: annular and homogeneous bubbling flows. In both regimes, self-aspired gas flow rate, gas hold-up and K_La_L have been reported to increase with the liquid flow rate. The operation effectiveness, estimated from the gas-to-liquid flow rate ratio, has been shown to pass through a maximum around 0.59 as a function of liquid recirculation. A comparison with the literature proved that this maximum is higher than those observed for other kinds of gas-liquid reactors equipped with a venturi. Correlations for mass transfer estimation have been derived and are in agreement with the literature.     

Comparison of hydrodynamic and mass transfer performances of an emulsion loop-venturi reactor in cocurrent downflow and upflow configurations

Hydrodynamic parameters (gas-induced flow rate and gas hold-up) and mass transfer characteristics (k_La, k_L and a) have been investigated in a gas–liquid reactor denoted “Emulsair” in which the distributor is an emulsion-venturi and the gas phase is self-aspired by action of the kinetic energy of the liquid phase at the venturi throat. Two configurations, respectively cocurrent downflow and cocurrent upflow were compared. A chemical method involving the dispersion of a CO₂–air mixture in a monoethanolamine (MEA) aqueous solution was used to measure mass transfer parameters. Experimental results showed that only the homogeneous bubbling regime prevailed in the upward configuration, while an annular regime could also be observed for cocurrent downflow at low liquid flow rate. Gas-induced flow rate and gas hold-up were usually smaller for cocurrent upflow, both at constant liquid flow rate and specific power input. The same stood for mass transfer properties. Conversely, specific power requirements were lower at constant liquid flow rate and mass transfer characteristics were enhanced at constant gas-induced flow rate for cocurrent upflow. A comparison with other gas–liquid contacting devices showed that the Emulsair reactor is a versatile tool avoiding the presence of mechanically moving parts when high and quickly adaptable dissolved gas supply is required. The cocurrent upflow configuration can be preferred when high gas flow rates are desired because the evolutions of gas-induced flow rate and mass transfer characteristics exhibit a stronger dependence on specific power input in the homogeneous bubbling regime for this configuration.     

Mass transfer with chemical reaction in liquid foam reactors

Mass transfer studies were conducted in a stable liquid foam reactor under various operating conditions to evaluate gas holdup, effective interfacial area, liquid-phase mass transfer coefficient and a modified interfacial mass transfer coefficient to include the surface-active agents employed. Gas holdup and effective interfacial area were evaluated experimentally. The interfacial mass transfer coefficient was evaluated semitheoretically, by considering the interfacial region as a separate phase and using the experimental data developed for mass transfer accompanied by a fast first-order chemical reaction. The liquid-phase mass transfer coefficient was also evaluated semitheoretically, using Danckwert's theory for the liquid phase and the experimental data on mass transfer accompanied by a slow pseudofirst-order chemical reaction. An experimental unit was set up to provide a stable flowing foam column, simulating the foam reactor. Mass transfer rates were studied for superfacial gas velocities in the range from 1.5 × 10⁻² m/s to 5 × 10⁻² m/s, giving gas residence times in the range from 20 to 55 seconds. A cationic and nonionic surface-active agent and three different wire mesh sizes, giving bubble size distributions in the range from 2.2 to 5.4 mm Sauter mean diameters, were employed. It is observed that gas holdup is insensitive to the type of surface-active agent; it is however, dependent on wire mesh size and gas velocity. The bubble diameter and, hence, the interfacial area are found to be insensitive to gas velocity in the range studied; they are, however, strong functions of wire mesh size. The liquid-phase mass transfer coefficient increases with increase in gas velocity. The surface-active agent introduces additional resistance to mass transfer in both reaction cases, this being the controlling one in the case of the fast reaction. A comparison with conventional packed bed contactors indicates the mass transfer rates to be about 8 times lower for the foam reactor, for the fast reaction case; for slow reactions, the foam reactor has mass transfer rates approximately 2-4 times higher than those for conventional packed bed contactors.     

Hydrodynamics and mass transfer in an upward venturi/bubble column combination

The hydrodynamics and mass transfer characteristics of a venturi/bubble column combination were studied at high liquid superficial velocities of up to 0.35 m/s. The gas hold-up was increased by 50% to 150% and the overall volumetric mass transfer coefficient was tripled when the venturi was used as “gas distributor” instead of a porous distributor. A correlation of the overall volumetric mass transfer coefficient (K_La) with the gas hold-up, valid for gas hold-ups as high as 0.3, was proposed for the cylindrical bubble column section. The energy consumption per mole of oxygen transferred was lower than with most distributors and the oxygen transfer rate per unit of reactor volume was higher than in a bubble column with a porous distributor. The venturi/bubble column combination is a compact and efficient system which does not have the operating problems of systems which require internals.     

Liquid-solid mass transfer in a rotating packed bed reactor with structured foam packing

A rotating packed bed (RPB) reactor has substantially potential for the process intensification of heterogeneous catalytic reactions. However, the scarce knowledge of the liquid-solid mass transfer in the RPB reactor is a barrier for its design and scale-up. In this work, the liquid-solid mass transfer in a RPB reactor installed with structured foam packing was experimentally studied using copper dissolution by potassium dichromate. Effects of rotational speed, liquid and gas volumetric flow rate on the liquid-solid mass transfer coefficient (k_LS) have been investigated. The correlation for predicting k_LS was proposed, and the deviation between the experimental and predicted values was within ±12%. The liquid-solid volumetric mass transfer coefficient (k_LSa_LS) ranged from 0.04-0.14 1^-1, which was approximately 5 times larger than that in the packed bed reactor. This work lays the foundation for modeling of the RPB reactor packed with structured foam packing for heterogeneous catalytic reaction.     

Liquid-solid mass transfer in a rotating packed bed reactor with structured foam packing

A rotating packed bed (RPB) reactor has substantially potential for the process intensification of heterogeneous catalytic reactions. However, the scarce knowledge of the liquid–solid mass transfer in the RPB reactor is a barrier for its design and scale-up. In this work, the liquid–solid mass transfer in a RPB reactor installed with structured foam packing was experimentally studied using copper dissolution by potassium dichromate. Effects of rotational speed, liquid and gas volumetric flow rate on the liquid–solid mass transfer coefficient (k_LS) have been investigated. The correlation for predicting k_LS was proposed, and the deviation between the experimental and predicted values was within ± 12%. The liquid–solid volumetric mass transfer coefficient (k_LSa_LS) ranged from 0.04–0.14 1⁻¹, which was approximately 5 times larger than that in the packed bed reactor. This work lays the foundation for modeling of the RPB reactor packed with structured foam packing for heterogeneous catalytic reaction.     

预分散溶剂萃取平衡与传质特性

预分散溶剂萃取(predispersed solvent extraction,简称PDSE）是一种新型的液-液萃取方法.该过程首先将溶剂制成胶质液体泡沫(colloidal liquid aphron ,简称CLA),同时借助胶质气体泡沫(colloidal gas aphron,简称CGA)实现溶质的分离.本文以磷酸三丁酯（TBP）-煤油为溶剂,以十二烷基苯磺酸钠（SDBS）为水相表面活性剂,以TWEEN 80为油相表面活性剂制备了胶质液体泡沫（CLA）. 用十六烷基三甲基溴化胺（HTAB）为水相表面活性剂制备了胶质气体泡沫（CGA）. 利用半间歇式PDSE过程萃取苯酚溶液.研究了pH值、表面活性剂浓度、相比等对萃取率和平衡分配系数的影响.实验发现,PDSE过程更适用于小相比（油相∶水相为1∶1000或更小）和极稀溶液的萃取.实验还发现, PDSE过程的萃取率随着CLA中TBP浓度的增加而增加, 随相比的增加而提高.利用刚性球模型计算了CLA的传质系数,并与传统的液滴进行了比较.在相同的粒径下,CLA比传统的液滴具有更高的分散相总传质系数;与传统萃取塔中存在的液滴相比,CLA也具有一定的优势.此外,对于两者K_da的比较,更体现了CLA的优越性.     

Gas holdup of rotating foam reactors measured by γ‐tomography—effect of solid foam pore size and liquid viscosity

Rotating foam reactors have already shown to give high mass transfer rates compared to stirred tank reactors. For a deeper insight into the hydrodynamics of these reactors, the hydrodynamics of rotating foam reactors were studied using γ‐ray tomography. The two‐phase flow through the foam block stirrer is mainly influenced by the solid foam pore size and the liquid viscosity. For low viscosity, the optimal foam block pore size was identified in the range between 10 and 20 pores per inch (ppi). With smaller pore size, the gas holdup inside the foam block strongly increases due to bubble entrapment. For higher viscosity, pore sizes larger than 10 ppi have to be used to achieve a sufficient liquid flow rate through the foam block to avoid a strong gradient over the reactor height. The effect of the hydrodynamics on the gas–liquid and liquid–solid mass transfer and the reactor performance are discussed. © 2012 American Institute of Chemical Engineers AIChE J, 59: 146–154, 2013     

Gas–liquid mass transfer in rotating solid foam reactors

Three-phase reactor designs based on rotating solid foams for the application in the fine chemical industry are developed. The aim is to use solid foams both as a catalyst support and stirrer in order to mix the gas and liquid phases and create fine gas bubbles. Gas–liquid mass transfer data are presented for different solid foam stirrer configurations and compared to an optimized Rushton stirrer. Solid foam stirrers were developed in a blade and a block design. Both foam reactor designs work at stirring rates below 600 rpm. Using the foam blade design, gas bubbles are mainly created by the turbulence at the gas–liquid interface. Large bubbles are broken up by the foam blades. Using a foam block design, rotation leads to the structurization of the reactor volume into sections strongly differing in gas holdup, flow behavior and bubble size distribution. This results in a gas–liquid mass transfer, which is 50% higher than the Rushton stirrer used as comparison. The foam stirrer designs can be easily used in ordinary three-phase reactors and show a high potential for further optimization of the gas–liquid flow pattern and therefore for further increase of the rate of mass transfer.     

Study on Streptomycin Sulfate Recovery by Batch Foam Separation

The feasibility of foam separation as a technique was assessed for the recovery of streptomycin sulfate from the waste solution by using an anionic surfactant sodium dodecyl sulfate (SDS). The experimental parameters examined were SDS concentration, superficial gas velocity, initial pH, and liquid loading volume. The results showed that sodium dodecyl sulfate as the surfactant for foam separation had good foaming quality and could effectively concentrate streptomycin sulfate of the aqueous solution by technology of foam separation. The enrichment ratio and the recovery rate of streptomycin sulfate were 4.0 and 85%, respectively under the best operating conditions of sodium dodecyl sulfate concentration 0.4 g/L, superficial gas velocity 300 mL/min, liquid loading volume 300 mL and initial pH 6.0 when streptomycin sulfate concentration was 0.5 g/L.     

预分散溶剂萃取分离苯酚溶液的研究

Predispersed solvent extraction (PDSE) is a new method for separating solutes from aqueous solution by solvent extraction and one which has shown promise for extraction from extremely dilute solution very efficient and very quick. The use of colloidal liquid aphrons in predispersed solvent extraction may ameliorate the problems such as emulsion formation, reduction of interracial mass transfer and low interfacial mass transfer areas in solvent extraction process. In present paper, colloidal liquid aphrons are successfully generated using kerosene as a solvent,tributyl phosphate(TBP) as an extractant, sodium dodecyl benzene sulphate(SDBS) as surfactant in aqueous phase and Tween-80 in oil phase. Extraction of phenol from dilute solution was studied by using colloidal liquid aphrons and colloidal gas aphrons in a semi-batch extraction column. It has been found that the PDSE process is more suitable for extraction of dilute solutions. It has also been discovered that the PDSE process has a great advantage over traditional single-stage extraction process.     

Influence of Pressure on the Hydrodynamics and Mass Transfer Parameters of an Agitated Bubble Reactor

The present study deals with the pressure effects on the hydrodynamic flow and mass transfer within an agitated bubble reactor operated at pressures between 10⁵ and 100 × 10⁵ Pa. In order to clarify the flow behavior within the reactor, liquid phase residence time distributions (RTD) for different operating pressures and gas velocities ranging between 0.005 m/s and 0.03 m/s are determined experimentally by the tracer method for which a KCl solution is used as a tracer. The result of the analysis of the liquid‐phase RTD curves justifies the tank‐in‐series model flow for the operating pressure range. Good agreement is obtained between theoretical and experimental results assuming the reactor is operating as perfectly mixed. Two parameters characterizing the mass transfer are identified and investigated in respect to pressure: the gas‐liquid interfacial area and volumetric liquid‐side mass transfer coefficient. The chemical absorption method is used. For a given gas mass flow rate, the interfacial area as well as the volumetric liquid mass transfer coefficient decrease with increasing operating pressure. However, for a given pressure, a and k_La increase with increasing gas mass flow rates. The mass transfer coefficient k_L is independent of pressure.     

鼓泡塔中低浓度表面活性剂对CO2吸收传质系数的影响（英文）

The effect of different surfactants (n-octyltrimethylammonium bromide (OTABr), sodium dodecyl benzene sulfonate (SDBS) and Tween 80) with different critical micelle concentrations (CMC) on the CO2 absorption into aqueous solutions in a bubble column is analyzed in the present work. The presence of these surfactants in-creased the gas–liquid interfacial area, and decreased the liquid phase mass transfer coefficient, but with signif-icant different extent. The results indicated that the CMC can be a key parameter affecting the mass transfer of CO2 absorption into a dilute aqueous solution of a surfactant. Sardeing's model was used to fit the experimental data successfully by re-correlating the parameters.     

含十二烷基苯磺酸钠废水的多级泡沫分离研究

采用多级泡沫分离装置对水中十二烷基苯磺酸钠(SDBS)进行分离富集,考察了表面活性剂溶液的浓度、离子强度、pH值、分离时间、气体流速等因素对水中十二烷基苯磺酸钠脱除率的影响。进一步采用四因素三水平正交实验进行分离条件的优化,结果表明溶液浓度为20 mg/mL,气体流速为20L/min,pH=10,离子强度为2×10-5mol/L时,分离5 min,可使SDBS的脱除率最高达到97%,三次平行试验SDBS的脱除率分别为96.61%、97.04%和93.93%。与单级环流泡沫分离塔(其脱除率为82%)相比,多级泡沫分离装置具有能耗比低、分离效率高的优点,具有更好的推广应用价值。     

Gas holdup and overall volumetric mass transfer coefficient in a modified reversed flow jet loop reactor

Experiments were conducted in a modified reversed flow jet loop reactor having the liquid outlet at the top of the reactor to determine the gas holdup and overall volumetric mass transfer coefficient in the air-water system. The influence of gas and liquid flow rates, and the draft tube to reactor diameter ratio were studied. It was observed that both gas holdup and volumetric mass transfer coefficient increased with increased gas and liquid flow rates and were found to be significantly higher in the modified reactor compared to the conventional one. The optimum draft tube to reactor diameter ratio was found to be in the range of 0.4 to 0.5. Empirical correlations are presented to predict gas holdup and overall volumetric mass transfer coefficient in terms of operational and geometrical variables.     

消泡剂共存体系中泡沫分离蛋白质

在以牛血清白蛋白(BSA)为目标蛋白、聚环氧丙烷环氧乙烷甘油醚(PGE)为消泡剂的模拟体系中,考察了表面活性剂种类(非离子型Tween-20和离子型SDBS)、浓度、溶液pH及操作参数(气体流量、初始液池高度)对BSA分离效率的影响. 结果表明,2种活性剂均能改善模拟体系的泡沫性能,使泡沫分离. 后者作用更强并能促进BSA的吸附,因DBS-通过静电作用与带相反电荷的BSA结合形成疏水性更强的BSA-DBS复合物. pH通过影响BSA的电荷分布而影响其与SDBS的结合,进而影响对BSA的吸附,初始BSA浓度0.1 g/L, PGE 4 mg/L, SDBS 50 mg/L, pH为3.4时,约66%蛋白质浓缩在泡沫液中,富集比为5.34. 增加气速或初始液池高度可得到较高收率,但富集比减小.     

鼓泡床反应器内流动与传质行为的研究进展

总结了有关浆态鼓泡床反应器内流动、混合用气液传质特性的研究成果,详细地介绍了鼓泡床反应器内气含率、液速、液体轴向扩散系数、传质系数的测量方法,阐述了鼓泡床反应器性能的主要影响因素,如系统压力、温度、气体表观气速、液体性质及固含率等对流动、液相混合和传质特性的影响,并对鼓泡床反应器的应用前景进行了详述.     

装配水平筛板的气升式反应器中气液传质特性的数值模拟

利用Turbulent–Lehr组合模型对装配水平筛板的气升式反应器进行了计算流体力学(CFD)模拟,研究水平筛板对气含率、气泡直径、体积传质系数(kLa)和气液流速的影响。结果表明,筛板对气相的囤积作用和对液相的阻碍作用增加了反应器的整体气含率。筛板对气相的二次均布作用减弱了筛板和液面之间区域的气泡聚并过程,筛板筛孔对气泡的破碎作用产生了大量小于初始直径的气泡,增加了气泡比表面积(a);筛板对液相的阻碍作用提高了筛板附近的气–液相流动速度差,从而提高了该区域的液膜传质系数(kL),强化了反应器内的气液传质效果。