Effect of synthesis conditions on the molybdenum nitride catalytic activity

Properties of the molybdenum nitrides supported on alumina as well as on active carbon has been investigated in the reactions of thiophene and vacuum gas oil (VGO) hydrodesulfurization (HDS) as well as in the reaction of cyclohexene with hydrogen. Supported molybdenum nitride was more active in thiophene hydrogenolysis than sulfided Mo/Al₂O₃. Also in the reaction of VGO HDS alumina supported molybdenum nitride was more active than sulfided counterpart, however Mo₂N supported on active carbon exhibit low activity. In the products of the cyclohexene reaction over supported Mo₂N methyl-cyclopentanes and benzene has been found.     

碳化钼催化剂的制备及噻吩加氢脱硫性能

以MoO₃为前躯体,CH₄/H₂为还原碳化气,采用自制的程序升温还原碳化反应装置制备出Mo₂C催化剂,并用XRD、BET进行表征.借助原位TG-DTA方法研究了MoO₃在CH₄/H₂气氛中的还原碳化历程和适宜的还原碳化温度.以噻吩/环己烷溶液为模型反应物,采用高压微反-色谱实验装置考察了制备的碳化钼催化剂的噻吩加氢脱硫反应性能.结果表明：程序升温条件下的局部规整反应可提高催化剂的比表面积,且制备的碳化钼催化剂具有较高的噻吩加氢脱硫反应活性,在体积分数为5%的噻吩/环己烷溶液中,反应压力为3.0 MPa,空速为6 h^-1,H₂/原料液体积比500∶1的反应条件下, 370℃时的噻吩转化率达到98%以上,明显高于相应的硫化钼催化剂.还原碳化终温的提高,导致碳化钼催化剂比表面积的减少和表面积炭的增多,进而使其加氢脱硫反应活性降低.MoO₃在CH₄/H₂气氛中的还原碳化历程应为MoO₃→MoO₂→MoO_xC_y→Mo₂C,实验确定的适宜还原碳化温度为675℃.     

Cumene hydrocracking and thiophene HDS on niobia-supported Ni, Mo and Ni–Mo catalysts

Results are reported on the XPS characterization and catalytic activity in cumene hydrocracking (2.8 MPa, 623 K) and thiophene HDS (2.8 MPa, 523–573 K) of sulfided Ni, Mo and Ni–Mo catalysts supported on alumina and on pure and phosphated niobia. From the XPS results, evidence was obtained for the formation of a surface niobium sulfide with stoichiometry close to NbS₂ during catalyst sulfidation. Sintering of supported nickel during sulfidation occurred to a much smaller extent with the niobia-supported catalysts than with the alumina-supported ones. The dispersion of alumina-supported molybdenum was little influenced by sulfidation, whereas, with the niobia supports, the molybdenum surface concentration increased with sulfidation. With the alumina support, the Ni–Mo combination caused the dispersion of the sulfided nickel to be improved, possibly due to formation of a NiMoS phase. This was not observed with the niobia-supported catalysts.

Reasonable linear correlations were also found between the intrinsic activity for cumene hydrocracking and the amount of sulfided niobium in the catalysts, but the catalysts supported on phosphated niobia had a higher intrinsic activity than the ones supported on pure niobia. In thiophene HDS, the activity of the niobia-supported nickel catalysts was much larger than the activity of the alumina-supported ones. The activity of the niobia-supported molybdenum catalysts was smaller than that of the alumina-supported catalyst. With the bimetallic catalysts, little or no synergy was observed with the niobia-supported catalysts, in sharp contrast with the alumina case.     

Aromatic reduction properties of molybdenum sulfide clusters in HY zeolite

Molybdenum sulfide catalysts supported on an HY zeolite at various Mo contents were studied. Catalysts were prepared by incipient wetness impregnation with ammonium heptamolybdate solution and calcined without drying. Their reactivity has been evaluated in toluene hydrogenation under typical hydrotreating conditions. Compared to alumina supported catalysts, zeolite supported Mo catalysts are extremely active for aromatics hydrogenation. At low molybdenum loading, molybdenum sulfide phases inside the zeolite show a particularly high intrinsic activity. This activity can be attributed to molybdenum sulfide clusters differing from MoS₂ slabs.     

Hydrodesulfurization of dibenzothiophene over alumina-supported nickel molybdenum phosphide catalysts

The activity of nickel molybdenum phosphide catalysts was studied for the hydrodesulfurization of dibenzothiophene at 573 K and total pressure of 2.0 MPa. The Al₂O₃-supported NiMo phosphide catalysts were prepared by successive and simultaneous methods. The effect of the reduction temperature on the catalyst activity was also studied. The simultaneous preparation was determined to be the best method for the preparation of the active supported catalyst for dibenzothiophene HDS. The 623 K-reduced catalyst had the highest HDS rate of the catalysts. Nickel migrated from the inside to the surface during the reaction and promoted the HDS activity. The active species in the dibenzothiophene HDS and the oxidation states of Mo, Ni and P in the catalyst before and after reaction and of S after the reaction were studied on the basis of an XPS analysis.     

Carbon black composites—supports of HDS catalysts

HDS activity of sulfided Mo (W) catalysts supported on carbon black composites (CBC) is affected by kind of functional groups present on the CBC surface. Oxidation of CBC with (NH₄)₂S₂O₈ produce functionalities with the highest acid strength and corresponding catalyst exhibits the highest HDS activity. Sulfided W/CBC is less active in thiophene HDS than corresponding Mo counterpart. The rate of thiophene HDS over Mo/“basic” CBC does not depend on the method of Mo deposition.     

Hydrodesulfurization over supported monometallic, bimetallic and promoted carbide and nitride catalysts

The preparation of alumina-supported β-Mo₂C, MoC_1−x (x≈0.5), γ-Mo₂N, Co–Mo₂C, Ni₂Mo₃N, Co₃Mo₃N and Co₃Mo₃C catalysts is described and their hydrodesulfurization (HDS) catalytic properties are compared to conventional sulfide catalysts having similar metal loadings. Alumina-supported β-Mo₂C and γ-Mo₂N catalysts (Mo₂C/Al₂O₃ and Mo₂N/Al₂O₃, respectively) are significantly more active than sulfided MoO₃/Al₂O₃ catalysts, and X-ray diffraction, pulsed chemisorption and flow reactor studies of the Mo₂C/Al₂O₃ catalysts indicate that they exhibit strong resistance to deep sulfidation. A model is presented for the active surface of Mo₂C/Al₂O₃ and Mo₂N/Al₂O₃ catalysts in which a thin layer of sulfided Mo exposing a high density of sites forms at the surface of the alumina-supported β-Mo₂C and γ-Mo₂N particles under HDS conditions. Cobalt promoted catalysts, Co–Mo₂C/Al₂O₃, have been found to be substantially more active than conventional sulfided Co–MoO₃/Al₂O₃ catalysts, while requiring less Co to achieve optimal HDS activity than is observed for the sulfide catalysts. Alumina-supported bimetallic nitride and carbide catalysts (Ni₂Mo₃N/Al₂O₃, Co₃Mo₃N/Al₂O₃, Co₃Mo₃C/Al₂O₃), while significantly more active for thiophene HDS than unpromoted Mo nitride and carbide catalysts, are less active than conventional sulfided Ni–Mo and Co–Mo catalysts prepared from the same oxidic precursors.     

磷添加方式对NiMo/Al2O3催化剂加氢脱硫性能的影响

采用分步浸渍法制备了不同磷添加方式改性的NiMo/Al₂O₃催化剂,在固定床微反装置上考察了该系列催化剂对焦炉煤气中噻吩加氢脱硫（HDS）性能的影响,采用BET、X射线衍射（XRD）、H₂程序升温还原（H₂-TPR）、NH₃程序升温脱附（NH₃-TPD）、C₄H₄S(H₂)程序升温脱附[C₄H₄S(H₂)-TPD]、X射线光电子能谱（XPS）、高清透射电镜（HRTEM）和拉曼（Raman）等分析手段对催化剂进行表征。结果表明,不同磷添加方式制备NiMo/Al₂O₃催化剂的HDS性能存在较大差异。其中,催化剂PNi-Mo/Al和PMo-Ni/Al表面弱吸附解离活性位增强,对焦炉煤气中噻吩有较好的低温加氢脱硫活性,以含292.5mg/m³噻吩的模拟焦炉煤气为原料时,PNi-Mo/Al在250℃下对噻吩的脱硫率达61%。对于PNi-Mo/Al和PMo-Ni/Al催化剂,先浸渍P、Ni或者P、Mo时,P优先和载体Al₂O₃作用,减弱了活性金属组分Ni、Mo与载体间的相互作用,而又防止Ni或者Mo与载体间相互作用过低而聚集,提高了Ni、Mo在载体表面的均匀分散,生成能够促进硫化形成Ⅱ型活性相Ni-Mo-S的NiMoO₄物种。NiMoO₄和MoO₃之间的协同作用提高了催化剂的硫化度,使HDS活性得以提高。     

Hydrodesulfurization of dibenzothiophenes over molybdenum catalyst supported on TiO2–Al2O3

Composite types of TiO₂–Al₂O₃ supports, which are γ-aluminas coated by titania, have been prepared by chemical vapor deposition (CVD), using TiCl₄ as a precursor. Then supported molybdenum catalysts have been prepared by an impregnation method. As supports, we employed γ-alumina, anatase types of titania, and composite types of TiO₂–Al₂O₃ with different loadings of TiO₂. We studied the conversion of Mo from oxidic to sulfidic state through sulfurization by X-ray photoelectron spectroscopy (XPS). The obtained spectra unambiguously revealed the higher reducibility from oxidic to sulfidic molybdenum species on the TiO₂ and TiO₂–Al₂O₃ supports compared to that on the Al₂O₃ support. Higher TiO₂ loadings of the TiO₂–Al₂O₃ composite support led to higher reducibility for molybdenum species. Furthermore, the catalytic behavior of supported molybdenum catalysts has been investigated for hydrodesulfurization (HDS) of dibenzothiophene (DBT) and methyl-substituted DBT derivatives. The conversion over the TiO₂–Al₂O₃ supported Mo catalysts, in particular for the 4,6-dimethyl-DBT, is much higher than that obtained over Al₂O₃ supported Mo catalyst. The ratio of the corresponding cyclohexylbenzene (CHB)/biphenyl (BP) derivatives is increased over the Mo/TiO₂–Al₂O₃. This indicates that the prehydrogenation of an aromatic ring plays an important role in the HDS of DBT derivatives over TiO₂–Al₂O₃ supported catalysts.     

CVD preparation of alumina-supported niobium nitride and its activity for thiophene hydrodesulfurization

Niobium nitride was synthesized on a Si(400) substrate and a γ-alumina pellet using a CVD method with a stream of NbCl₅/Ar, NH₃, and H₂ gases at 723–973 K under reduced pressure. The composition and surface properties of the deposited niobium nitride were analyzed using XRD and XPS measurements. The activity of alumina-supported niobium nitrides for the hydrodesulfurization (HDS) of thiophene at 673 K and atmospheric pressure was determined. The alumina had a surface area of 177 m² g⁻¹ and the alumina-supported niobium nitride catalyst had surface areas of 179–190 m² g⁻¹. Although the catalysts had low activity in the initial stages, the activity increased after 200–300 min started to about three times the initial activities. XPS analysis indicated that the activity of the niobium nitride catalysts was decreased by sulfur accumulation on the surface and nitrogen released from niobium nitride. The relationship between the surface properties of the niobium nitride catalysts and the activities for thiophene HDS is discussed.     

Effect of lanthanum addition on the thiophene hydrodesulfurization activity over Al-MCM-41 supported molybdenum catalysts

A series of Al-MCM-41 modified with 1–7% lanthanum were used as supports to prepare the Mo/La–Al-MCM-41 catalysts containing 10 wt.% molybdenum. The supports and catalysts were characterized with XRD, BET, XPS, TPD, TEM and SEM, and their catalytic activities were tested for thiophene hydrodesulfurization. The La addition did not cause any significant collapse of the structure and morphology of Al-MCM-41 samples, and increased the acidity of Al-MCM-41 samples. The Mo/La–Al-MCM-41 catalysts showed higher thiophene HDS activity than non-modified catalysts. The La-modified catalysts showed an enhanced butene selectivity but a decreased tetrahydrothiophene selectivity, indicating that the La–Al-MCM-41 supports contained a larger amount of acid sites.     

Hydrodesulfurization activity of highly dispersed Co sulfide clusters prepared in zeolite cages

Zeolite-supported highly dispersed Co sulfide clusters are synthesized using Co(CO)₃ (NO) as a precursor. The amount of Co inCoS_x/zeolite anchored by a CVD technique increases as the Al/Si ratio of the zeolite increases, whereas the activity per Co atomdecreases for thiophene hydrodesulfurization (HDS). When an Na-exchanged USY zeolite is used, the Co sulfide catalyst shows a muchhigher HDS activity than a conventional Co—Mo/Al₂ O₃ catalyst. It is considered from XAFS and NO adsorption techniques that thehigh HDS activity of CoS_x/USY-Na is due to an extremely high dispersion of Co sulfide clusters. This revised version was published online in July 2006 with corrections to the Cover Date.     

Silica–alumina-supported transition metal sulphide catalysts for deep hydrodesulphurization

Deep hydrodesulphurization (HDS) of dibenzothiophene (DBT) and gas-oil has been carried out on amorphous-silica–alumina (ASA)-supported transition metal sulphides (TMS) under conditions which approach industrial practice. The activity and selectivity of the binary Ni-, Ru- and Pd-promoted Mo catalysts were compared with the monometallic ones (Ru, Ir, Pd, Ni, Mo on ASA). For both HDS of DBT and gas-oil, the observed activity trends were similar; thus, all catalysts were more active with model feed than with gas-oil, and less active than commercial CoMo/Al₂O₃. The binary catalysts showed larger activity than monometallic ones, with Ni–Mo catalyst being more effective than Ru–Mo or Pd–Mo. For Ni–Mo sample, the X-ray photoelectron and temperature-programmed reduction techniques confirmed that incorporation of Mo minimises metal–support interaction, although the formation of nickel hydrosilicate was not prevented. The consecutive impregnation of calcined Mo/ASA catalyst with precursor solution followed by calcination enhances molybdenum surface exposure in binary samples. As a consequence, the temperature of reduction of MoO₃ to molybdenum suboxides is decreased.     

Catalytic activities of Co(Ni)Mo/TiO2–Al2O3 catalysts in gasoil and thiophene HDS and pyridine HDN: effect of the TiO2–Al2O3 composition

The effect of the TiO₂–Al₂O₃ mixed oxide support composition on the hydrodesulfurization (HDS) of gasoil and the simultaneous HDS and hydrodenitrogenation (HDN) of gasoil+pyridine was studied over two series of CoMo and NiMo catalysts. The intrinsic activities for gasoil HDS and pyridine HDN were significantly increased by increasing the amount of TiO₂ into the support, and particularly over rich- and pure-TiO₂-based catalysts. It is suggested that the increase in activity be due to an improvement in reducing and sulfiding of molybdena over TiO₂. The inhibiting effect of pyridine on gasoil HDS was found to be similar for all the catalysts, i.e., was independent of the support composition. The ranking of the catalysts for the gasoil HDS test differed from that obtained for the thiophene test at different hydrogen pressures. In the case of gasoil HDS, the activity increases with TiO₂ content and large differences are observed between the catalysts supported on pure Al₂O₃ and pure TiO₂. In contrast, in the case of the thiophene test, the pure Al₂O₃-based catalyst appeared relatively more active than the catalysts supported on mixed oxides. Also, in the thiophene test the difference in intrinsic activity between the pure Al₂O₃-based catalyst appeared relatively more active than the catalysts supported on mixed oxides. Also in the thiophene test, the difference in intrinsic activity between the pure Al₂O₃- and pure TiO₂-based catalysts is relatively small and dependent on the H₂ pressure used. Such differences in activity trend among the gasoil and the thiophene tests are due to a different sensitivity of the catalysts (by different support or promoter) to the experimental conditions used. The results of the effect of the H₂ partial pressure on the thiophene HDS, and on the effect of H₂S concentration on gasoil HDS demonstrate the importance of these parameters, in addition to the nature of the reactant, to perform an adequate catalyst ranking.     

In situ XAFS analysis of catalytically active cobalt species in porous clays for deep hydrodesulfurization

Mesoporous smectite-type clays containing cobalt species in lattice (MST(Co)) were prepared by a hydrothermal method and examined for hydrodesulfurization (HDS). The MST(Co) catalysts showed higher HDS activities than a commercial alumina-supported cobalt–molybdenum catalyst (Co–Mo/Al₂O₃). The active structure of MST(Co) was studied by in situ X-ray absorption fine structure and nitrogen adsorption techniques.     

Effect of Zr-SBA-15 support on catalytic functionalities of Mo, CoMo, NiMo hydrotreating catalysts

SBA-15 and ZrO₂ (10–50 wt.%) containing SBA-15 mesoporous materials were prepared by direct and post-synthesis methods. Characterization using low angle XRD, pore size distribution, CO₂ chemisorption indicate that hexagonal mesoporous structure is retained even after ZrO₂ addition (25 wt.%). Mo, CoMo and NiMo catalysts prepared using these supports were examined by XRD, oxygen chemisorption, temperature programmed reduction (TPR). The catalysts were tested for hydrodesulfurization (HDS) of thiophene and hydrogenation (HYD) of cyclohexene. HDS of thiophene for 8%Mo, 3%Co8%Mo, and 3%Ni8%Mo increases with increasing ZrO₂ loading in SBA-15 up to 25 wt.%. Oxygen chemisorption and TPR hydrogen consumption indicated that the molybdenum dispersion and anion vacancies, and catalytic activities are significantly influenced by ZrO₂ content in Zr-SBA-15. A comparison indicated that TiO₂-SBA-15, ZrO₂-SBA-15 supported CoMo catalysts show higher activities for hydrodesulfurization.     

Hydrodesulfurization of thiophene on carbon nanofiber supported Co/Ni/Mo catalysts

Co, Mo, NiMo and CoMo catalysts supported on alumina, fishbone and platelet carbon nanofibers (CNFs) have been prepared. The dispersion of the oxide phases was qualitatively studied and compared using X-ray diffraction (XRD) and transmission electron microscopy (TEM). The reducibility of the catalysts was studied by temperature programmed reduction (TPR). Hydrodesulfurization (HDS) of thiophene was used as a model reaction to compare the activity of different catalysts. The activity tests showed that the alumina supported catalysts exhibited higher activity compared to the corresponding CNF supported catalysts, and the NiMo catalysts were more active than the corresponding CoMo catalysts. The thiophene HDS activity was correlated with the dispersion of the molybdenum species and the reducibility of different catalysts. Interestingly, the CNF supported Co catalysts have higher thiophene HDS activity than the CNF supported Co(Ni)Mo catalysts.     

SULFUR UPTAKE AND RELEASE BY Mo AND Co-Mo CATALYSTS AS STUDIED BY H235S RADIOTRACER

Sulfur uptake by reduced Mo0₃ and CoMoO₄ catalysts when passing H₂³⁵S pulses was measured. Also, the release of labelled sulfur was monitored when thiophene and cyclohexanol pulses were reacted over these catalysts. The sulfur release was about 20% of the retained amount in the H₂S/thiophene system. Here the conversion of thiophene in HDS was inversely proportional with the amount of irreversibly retained sulfur. A few pulses of cyclohexanol could stop sulfur uptake indicating that oxygen can be more firmly held by the catalyst than sulfur. All these arc in favor of interpreting the active sites as anion vacancies. @KEYWORDS: Catalysts, Sulfur, Radiotracer, Mo and Co-Mo Catalysts.     

Supported (NiMo,CoMo)-carbide, -nitride phases: Effect of atomic ratios and phosphorus concentration on the HDS of thiophene and dibenzothiophene

A study on the catalytic properties of the transition metals (Ni,Co,Mo)-carbides, -nitrides for thiophene and dibenzothiophene hydrotreating was conducted. The (Ni,Co)-Mo carbides and the corresponding (Ni,Co)-Mo nitride phases showed a catalytic activity higher than conventional bimetallic (Ni,Co)-Mo sulfides. In addition, a study was done on the effect of the atomic ratios, i.e., 0.1 ≤ M⁺/(M⁺ + Mo) ≤ 0.9 where M⁺ stands for Ni or Co, and the concentration of promoters such as phosphorous, which was a structural stabilizing agent. The catalytic performance of the bimetallic NiMo and CoMo carbides and nitrides was studied using thiophene and dibenzothiophene hydrodesulfurization (HDS) as model reactions at 623 K and P = 1 atm. The catalytic activity of the dispersed carbide and nitride phases on the alumina carrier was more significant than that of the reference catalysts, alumina supported NiMo-S and CoMo-S. The metallic character of the NiMo and CoMo carbides was evidenced by their higher hydrogenation activity in thiophene HDS, while the nitrides favored both hydrogenation and hydrogenolysis type reactions.     

Support effect on the properties of iron–molybdenum hydrodesulfurization catalysts

Two series of Mo and Fe containing catalysts have been prepared over alumina and titania supports using H₃PMo₁₂O₄₀ heteropolyacid (HPMo) and Fe salt of HPMo. Catalysts have been characterized by BET, SEM, IR, TPR, XPS methods and by their HDS activity in the reaction of thiophene conversion. The TiO₂-supported catalysts with low Mo concentration (6 wt%) show higher HDS activity than the catalyst with 12 wt% Mo. Iron promoting effect (Fe/Mo ~ 0.1) is observed with both, the alumina- and titania-supported catalysts. Iron supported over alumina increases Mo reducibility and decreases it on TiO₂-supported catalysts. Compared to alumina-supported catalysts, the TiO₂-supported catalysts show higher surface concentration of Mo⁶⁺ and Mo⁵⁺ in octahedral coordination – Mo(Oh). Iron increases the Mo(Oh) concentration even more. After sulfidation the Fe-containing catalysts show formation of different Mo valence states (Mo⁴⁺, Mo⁵⁺, Mo⁶⁺), Fe–P, Mo–P and/or Fe–Mo–P bonds, which affect the HDS catalytic activity.