Semi-Sweet Biscuits: 2. Alternatives to the Use of Sodium Metabisulphite in Semi-Sweet Biscuit Production

The influence of sodium metabisulphite (SMS) and other gluten-modifying agents on the performance of a commercial biscuit flour in the production of semi-sweet biscuits has been studied. Use of a proteolytic enzyme as a gluten-modifying agent resulted in a dough with a longer mixing time than other doughs, partly as a result of mixing to a higher temperature. The extrusion time of doughs containing the proteolytic enzyme was closest to the extrusion time of doughs containing SMS. Doughs containing SMS or proteolytic enzyme produced significantly shorter extrusion times than doughs containing l -cysteine hydrochloride. Dynamic oscillatory measurements showed that for doughs made at a constant water level the lowest elastic and viscous moduli were produced by doughs containing sodium metabisulphite. Doughs containing the other gluten-modifying agents produced stronger elastic properties than those containing SMS but weaker elastic properties than doughs containing no gluten-modifying agent. The hardness of the semi-sweet biscuits produced was found to be reduced by a weakening of the rheological properties of the dough. All gluten-modifying agents reduced dough piece contraction in length during processing, although SMS was the most effective. A decrease in dough piece length during processing caused an increase in dough piece thickness and width. Use of a proteolytic enzyme or the enzyme and l -cysteine hydrochloride in combination, as gluten-modifying agents, produced biscuits closest in quality to those produced from doughs containing SMS.     

不同磨粉方法对荞麦面团流变学性质的影响

为研究不同磨粉方法对荞麦面团流变学性质的影响,分别采用石磨、高速万能粉碎机及湿磨三种磨粉方法制得荞麦粉。然后测定由上述荞麦粉制备的荞麦面团的热机械学特性、拉伸特性、质构特性及应力松弛行为。结果表明:与干磨荞麦面团相比,湿磨荞麦面团具有显著较低的面团形成时间和稳定时间以及显著较高的蛋白弱化度,但磨粉方法对淀粉糊化特性影响较小。湿磨荞麦面团的拉断距离低于干磨荞麦面团的拉断距离,但其硬度、黏着性、弹性和胶着性显著高于干磨荞麦面团。此外,湿磨荞麦面团与干磨荞麦面团相比具有显著较高的残余应力和显著较短的松弛时间。不同磨粉方法会导致荞麦面团流变学性质产生差异,面团流变学性质的差异将满足不同的加工需求。     

Functional properties of biscuits with whey protein concentrate and honey

The effects of honey, lemon juice, and two different whey protein concentrates (WPC) on the structural and functional properties of biscuits, were analysed. Firmness, elasticity, relaxation time, adhesiveness, consistency and cohesiveness of dough and colour, fracture stress and fracture strain of biscuits were also determined. The presence of WPC with a high protein content produced a decrease in the firmness and consistency and an increase in the cohesiveness of dough. Honey increased the adhesiveness of dough, mainly in samples with the WPC of lower protein content and lemon juice, and tended to decrease dough relaxation time. The fracture stress of biscuits decreased with the incorporation of WPC. Also, honey increased the red undertone and yellowness of biscuits and decreased their lightness; however, the addition of lemon juice reduced these effects.     

Correlation Between Fracture of Semi-sweet Hard Biscuits and Dough Viscoelastic Properties

Semi-sweet hard dough biscuits were considered in the present work which aims at assessing whether biscuit failure mode and dough viscoelastic properties, which depend on the resting time after mixing, can be correlated to one another. Uniaxial compressions were performed on rested biscuit doughs to determine biaxial extensional viscosities. The experimental data seemed strongly dependent on the compression rate in the 1-20 mm/min range of crosshead speed. The stress growth trend observed for doughs of different resting time showed that the extent of structural recovery increased with resting. The rheological behuviour of dough under higher extensional deformation was evaluated by means of tensile and tensilerelaxation tests, the result of which can be directly related to the sheeting extensional deformation. These data confirmed the picture of dough structural recovery. Rheological investigations were coupled with DSC determinations of the glass transition temperature, The higher Tg found for rested doughs was tentatively attributed to gluten protein polymerisation. It was finally shown that the failure mode of biscuits changes with the resting time after mixing: the longer the rest, the less the biscuit strength.     

Interactive effects of flour, starter and enzyme on bread dough machinability

 Dough machinability of samples formulated with the enzyme principles glucose-oxidase, lipase, amylase and pentosanase/hemicellulase, and fermented with different microbial starters, was assessed by texture profile analysis and dough stickiness measurements. The individual and interactive effects of flour, enzyme and starter on the primary and secondary mechanical and surface-related parameters were evaluated, and the suitability of enzyme mixtures added to started doughs to improve dough handling characteristics and minimize adhesiveness and stickiness in flours was established. The general improving effect of the mixture of α-amylase, pentosanase and hemicellulase on most dough texture properties is particularly relevant when high-grade and/or sourer-started systems are used, because of their strong effect in decreasing hardness and adhesiveness respectively. Individual additions of glucose-oxidase and lipase cancelled out the excessive stickiness/adhesiveness of started and enzyme-supplemented doughs while the simultaneous presence of glucose-oxidase and lipase improved cohesiveness, chewiness and gumminess. The extent of the effects of this binary combination on dough mechanical characteristics was comparable to that obtained with the ternary mixture of α-amylase, pentosanase and hemicellulase, but avoided the deleterious effect of the latter enzyme combination on stickiness. In well-defined flour-starter systems, the enzyme supplementation of doughs constitutes a useful alternative to chemical improvers for enhancement of dough plasticity. Reveived: 16 February 1998     

Effect of Thermal Treatment on Selected Cereals and Millets Flour Doughs and Their Baking Quality

Selected cereals (rice and sorghum) and millets (finger millet and pearl millet) were steamed for 20 min at ambient pressure. The rheological properties of doughs, made from these steamed as well raw grain flours, were characterized in addition to examining their baking quality. The two-cycle compression test was employed and instrumental values were correlated with sensory attributes (color, aroma, taste, stickiness, chewiness, tearing strength, cohesiveness, and rollability) using principal component analysis (PCA). Rice doughs made from both raw as well as thermally treated flour imparted maximum hardness (96.6–99.3 N) and least cohesiveness (0.05–0.09) with highest stickiness values (105–110°) among all the dough samples at the same moisture content. Pearl millet and raw sorghum flour doughs possessed the least instrumental hardness, adhesiveness, and stickiness and were the easiest to flatten. The PCA biplot showed that sensory and instrumental cohesiveness formed a cluster on the left side on the x axis while shear force, and sensory attributes like tearing strength, chewiness, stickiness, and rollability formed another cluster on the other side of the axis. Raw rice and finger millet doughs were associated with the high extent of instrumental and sensory stickiness. Thermally treated pearl millet and sorghum doughs were the best followed by treated rice and finger millet samples to give the desirable dough characteristics, and were quite close to wheat chapathi in texture.     

Interactive effects of flour, starter and enzyme on bread dough machinability

 Dough machinability of samples formulated with the enzyme principles glucose-oxidase, lipase, amylase and pentosanase/hemicellulase, and fermented with different microbial starters, was assessed by texture profile analysis and dough stickiness measurements. The individual and interactive effects of flour, enzyme and starter on the primary and secondary mechanical and surface-related parameters were evaluated, and the suitability of enzyme mixtures added to started doughs to improve dough handling characteristics and minimize adhesiveness and stickiness in flours was established. The general improving effect of the mixture of α-amylase, pentosanase and hemicellulase on most dough texture properties is particularly relevant when high-grade and/or sourer-started systems are used, because of their strong effect in decreasing hardness and adhesiveness respectively. Individual additions of glucose-oxidase and lipase cancelled out the excessive stickiness/adhesiveness of started and enzyme-supplemented doughs while the simultaneous presence of glucose-oxidase and lipase improved cohesiveness, chewiness and gumminess. The extent of the effects of this binary combination on dough mechanical characteristics was comparable to that obtained with the ternary mixture of α-amylase, pentosanase and hemicellulase, but avoided the deleterious effect of the latter enzyme combination on stickiness. In well-defined flour-starter systems, the enzyme supplementation of doughs constitutes a useful alternative to chemical improvers for enhancement of dough plasticity. Reveived: 16 February 1998     

Effect of isomaltodextrin on dough rheology and bread quality

Isomaltodextrin (IMD) is a novel highly branched α-glucan ingredient that has potential applications in foods as a promising source of dietary fibre. In this study, we assessed the incorporation of IMD in baked products and its effect on dough rheology and physico-textural characteristics of wheat breads. IMD was added to wheat flour to reach the US FDA level of ‘good’ source of fibre (10% IMD). Use of the straight-dough method with IMD and regular dough mixing time (8 min) resulted in less elastic doughs and resulting breads displayed lower cohesiveness, springiness and chewiness compared to the control bread. A modified straight-dough method, with longer mixing time (36 min) and adjusted water level (70%), and a sponge-and-dough method were used to allow gluten structure to more fully hydrate and develop. With IMD addition, the modified straight-dough (36 min dough mixing time) and sponge-and-dough methods yielded enhanced dough elasticity compared to the original straight-dough method. Breadmaking methods were identified (improved straight-dough and sponge-and-dough) whereby IMD could be added at a 'good source' of fibre level with loaf appearance and texture similar to breads without IMD.     

Texture properties of formulated wheat doughs Relationships with dough and bread technological quality

Texture properties of wheat doughs were determined with a texturometer by using texture profile analysis (TPA) as well as Chen and Hoseney methodologies. The time elapsed between two compressions and strain were optimized so that meaningful values were obtained for TPA. Single effects and interactions between flour type, the breadmaking process and anti-staling additives (i.?e. monoglycerides, diacetyl tartaric ester of monoglycerides, sodium stearoyl lactylate, carboxymethylcellulose and hydroxypropylmethylcellulose) on dough texture properties (i.?e. springiness, resilience, hardness, cohesiveness, adhesiveness, chewiness, gumminess and stickiness) were estimated. The breadmaking process and addition of hydrocolloids had the most important effects and interactions on TPA. Hydrocolloids and α-amylase increased dough stickiness. Dough cohesiveness was a good predictive parameter of bread quality. Water content, acidity values and gluten quality were the main factors determining the texture properties of dough.     

Effect of native and germinated finger millet flour on rheological and sensory characteristics of biscuits

Wheat flour was replaced with native finger millet flour (NFMF) and germinated finger millet flour (GFMF) at 30–50% levels to make soft dough biscuits. Dough rheological properties and baking characteristics of the blends were evaluated. Farinograph data of wheat flour replaced with NFMF and GFMF showed a decrease in water absorption, dough stability and an increase in mixing tolerance index as the level of replacement increased. Extensibility of dough decreased for both NFMF and GFMF as the levels increased. The hardness of biscuit dough measured by texture profile analysis increased from 125 to 234 N for NFMF and 118 to 126 N for GFMF. Scanning electron microscopic studies on the biscuit dough showed polygonal finger millet starch granules adhering to wheat starch granules and protein matrix. The results of the study indicated that the replacement level of 40% with either NFMF or GFMF produced biscuits with acceptable sensory attributes. Addition of sodium stearoyl‐2‐lactylate (SSL) showed further improvement in terms of spread ratio, surface characteristics and texture.     

松茸粉对面团流变特性及饼干品质的影响

为研究添加松茸粉对面团流变特性和饼干品质的影响,对不同添加量松茸粉面团的热机械学特性、淀粉糊化特性和动态流变学特性进行分析,同时测定松茸曲奇饼干的物理特性、感官评价及营养品质。结果表明,添加松茸粉使得面团的稳定时间、最大黏度指数、峰值黏度、谷值黏度、最终黏度显著降低,蛋白弱化度增加,面团面筋蛋白结构被破坏。随着松茸粉添加量的增加,tan δ先升高后降低,面团弹性先降低后升高,曲奇饼干的硬度和感官评分先升高后降低。当松茸粉添加量达到6%时,松茸曲奇的风味和口感更易被接受。与普通曲奇相比,松茸曲奇的蛋白质和膳食纤维含量分别提高了58.08%和191.24%,必需氨基酸含量升高了32.77%,氨基酸评价更接近联合国粮食及农业组织/世界卫生组织标准,营养价值更优。     

Effects of endogenous flour lipids on the quality of short‐dough biscuits

Fractionation and reconstitution techniques were used to study the contribution of endogenous flour lipids to the quality of short‐dough (shortcake type) biscuits. Biscuit flour was defatted with chloroform and baked with bakery fat, but without endogenous lipid. Short‐dough biscuits baked from defatted flour had smaller diameters, and were flatter, denser and harder than control biscuits. Defatted flour shortcake doughs exhibited different rheological behaviour from the control samples, showing higher storage and loss moduli (G′ and G″ values), ie higher viscoelasticity. Functionality was restored when total non‐starch flour lipids were added back to defatted flour. The polar lipid fraction had a positive effect in restoring flour quality whereas the non‐polar lipid fraction had no effect. Both fractions were needed for complete restoration of both biscuit quality and dough rheological characteristics. A study of the microstructure of defatted biscuits revealed that their gluten protein was more hydrated and developed than the gluten of the control biscuits. This conclusion was supported by the higher water absorption of the defatted gluten. Copyright © 2004 Society of Chemical Industry     

Influence of yeast and frozen storage on rheological, structural and microbial quality of frozen sweet dough

The aim of the present study was to investigate the effect of yeast content and frozen storage (9 weeks at −40 °C) on the structural and rheological parameters, and fermentative activity of frozen sweet dough. Two types of dough were studied (to estimate dough shelf life): simple yeasted dough (SY) and double yeasted dough (DY). Fermentative activity (yeast viability, gassing power, and dough volume), rheological and textural parameters were assessed for frozen sweet doughs.These effects were explored by different and complementary methods: Fourier transform infrared (FTIR), dynamic rheology, texture profile analysis (TPA) and differential scanning calorimetry (DSC).The data showed that the longer the frozen storage time at −40 °C, the higher the decreased of frozen sweet dough quality. The rheological attributes such as hardness, ΔS, springiness, tan δ and yeast activity declined significantly during frozen storage. This modification led to lower specific volume of frozen sweet dough during proofing.The observed changes of the frozen sweet doughs rheological properties after thawing may be attributed to the damage on the gluten cross-linking, mainly produced by the ice crystallization during frozen storage. The storage effect was particularly concentrated in the first 27 days of storage.     

Impact of dairy protein powders on biscuit quality

The effects of whey protein concentrate and sodium caseinate (NaCas) on a short dough biscuit formulation were investigated with respect to dough characteristics and final product quality. Dairy powders were added at levels of 5, 10 and 15% of flour weight. Addition of 5 and 10% dairy protein powders reduced dough hardness. Doughs containing 10 and 15% NaCas had significantly higher springiness and cohesiveness values compared with the values of the control (p<0.05). Addition of both protein powders increased surface brownness, indicated by an increase in L* value. Whey protein concentrate resulted in biscuit shrinkage during baking, whereas biscuits containing NaCas powders were significantly larger than the control (p<0.05). In general, biscuits containing protein powders were harder than the control and hardness increased as the level of protein powder was increased. Confocal laser microscopy showed that doughs with NaCas had an extensive protein network and NaCas appears to interact with the flour proteins.     

Rheological Characterisation of Malaysian Varieties of Sweet Potato Doughs Using Large and Small Deformation Measurements

The rheological properties of sweet potato doughs at different mixing times were studied. In the large deformation extension test, extensibility parameters including dough length at fracture, measured, and actual forces acting on dough strips were obtained for calculating the stress-strain data. For the small deformation test, both storage and loss modulus of dough were studied. The extensibility of dough from sweet potato flour increased to its peak at five minutes mixing time before decreasing illustrating an optimum mixing time. The variety of VitAto which has a higher protein content of 5.7 g/100 g has higher values of all the extensibility parameters as compared to Bukit Naga and Okinawan. In terms of flow-behavior index, all sweet potato doughs displayed n values from 1.82 to 2.11, indicating strain hardening behaviors similar to wheat flour doughs. The small deformation tests were not able to identify the optimum mixing time, although in general, illustrated that sweet potato doughs were essentially elastic or recoverable. The Pearson correlations of large and small deformation tests showed that the rheological parameters were positively correlated among themselves in the evaluation of the effect of mixing time to rheological properties of sweet potato dough.     

The effect of lipoxygenase action on the mechanical development of doughs from fat-extracted and reconstituted wheat flours

The mechanism by which soya lipoxygenase enzyme action improves the Theological properties of wheat flour doughs during mechanical development in air has been investigated further. Free-lipid extraction, reconstitution and replacement experiments have shown that the rheological effect of lipoxygenase action, which is consistent with an oxidative improvement of the dough proteins and may also result in extended mixing tolerance, only occurred in the presence of an oxidisable, polyunsaturated, free-lipid substrate. Addition of this substrate in an oxidised state (produced either by autoxidation or enzyme-oxidation) to doughs mixed from fat-extracted flour under nitrogen resulted only in a small rheological improvement, greater for the autoxidised than the enzyme-oxidised lipid, but in no way comparable with the large rheological effect of lipoxygenase action during dough mixing in air. Furthermore, the presence of an antioxidant, nordihydroguaiaretic acid (NDGA), during dough development, although greatly inhibiting peroxide formation, only marginally impaired the rheological improvement due to lipoxygenase action. Additional evidence is therefore provided for a coupled oxidation mechanism being responsible for the rheological effect, since lipoxygenase-catalysed oxidation actively occurring in the dough during mixing appears to be the fundamental requirement, irrespective of whether the primary oxidation products lead to lipid peroxides or oxidised NDGA.     

大豆渣粉在酥性饼干中的应用研究

目的 研究大豆渣粉在酥性饼中的应用, 探究酥性饼干中大豆渣粉适宜添加量。方法 采用粉质仪和拉伸仪测定大豆渣粉对面团流变学特性的影响,采用质构仪测定面团和酥性饼干的物性参数,采用感官分析法评价大豆渣粉对酥性饼干感官品质的影响。结果 当大豆渣粉质量分数从0%增加到6%时, 面团稳定时间下降了50.99%,面团稳定时间小于3.5min,拉伸能量下降24.36%,感官评价酥性饼干的酥松度增加6.81%,质构仪测定酥性饼干的酥脆性增加35.14%,酥性饼干的感官评分变化不显著 (P>0.05)。当大豆渣粉质量分数为6%时, 大豆渣酥性饼干感官评分为66.03分, 与空白相比, 酥性饼干的感官评分下降幅度小于10% (P<0.05),酥性饼干的酥松度达到最大值。当大豆渣粉质量分数超过6%时, 酥性饼干的酥松度开始下降, 硬度显著增大 (P<0.05), 饼干的口感变差, 感官评分下降显著 (P<0.05)。结论 大豆渣粉在酥性饼干中的适宜添加量为6%时, 此时酥性饼干变得更加酥脆, 感官品质不仅合格, 而且提高了酥性饼干的营养价值。     

Influence of gluten-free flour mixes and fat powders on the quality of gluten-free biscuits

Studies were conducted to develop gluten-free biscuits comparable in quality to wheat (W) biscuits and superior to those made from commercial gluten-free flour (Gf), suitable for coeliac sufferers. Three mixes of brown rice flour (R), corn starch (C), potato starch (P), soya flour (S), buckwheat flour (B) and millet flakes (M) were studied: RCPS in the percentage 70, 10, 10, 10, RPBM (50, 30, 10, 10) and RCPM (25, 25, 25, 25). Biscuits were tested for water activity, moisture, texture (snap test), diameter, thickness and colour (L* value), biscuit dough for hardness and stickiness. Various correlations >0.8 indicated for the three mixes, W and Gf that firm, non-sticky doughs yielded firm, thin, non-oval biscuits. Cluster analysis revealed that RCPS was most similar to W with regards to all parameters measured, and RCPS also showed best overall acceptability in sensory testing. Three fat powders were studied for use instead of palm oil: high and low fat dairy powder (HFP, LFP) and microencapsulated high fat powder based on vegetable fat (ME). HFP and ME yielded biscuits of comparable texture to palm oil, LFP resulted in much firmer biscuits, attributed to lower fat and higher protein and total sugar content.     

Role of dough viscoelastic properties and rice variety in the thermal expansion and the quality of unconventional rice-based bread: case of steamed-cooked ‘Ablo’

Ablo is a rice-based bread consumed in Southern Benin. We investigated the impact of pre-cooking conditions and starch characteristics on dough and Ablo physical properties. The solid-like behaviour of doughs measured by rheological sweep tests appears significantly negatively correlated to Ablo quality; above a starch gelatinisation level (7%–8%), the solid-like behaviour of the doughs increased sharply and the fluidity decreased, leading to Ablo of poor quality. A comparison between three rice cultivars tends to show that rice with low amylose content and/or gelatinisation temperature gives dough with higher fluidity and Ablo with lower density. In addition, a specific rheological test for measuring simultaneously dough expansion and rheological properties during heating has been developed. It shows that whatever the rice variety, thermal expansion of proofed dough begins and is followed by a dough/crumb transition. This innovative rheological test could be used for studying dough/crumb transition for other types of breads.     

Effect of inulin on rheological properties of soft and strong wheat dough

The influence of inulin with different degrees of polymerisation (DP) on the farinograph characteristics, extensograph parameters and fermentation rheological properties of soft and strong wheat dough was explored. The results showed that the addition of inulin can reduce the water absorption of doughs, and inulin with lower DP had more significant effect and the influence on the soft dough was stronger than the strong dough. Inulin can enhance mechanical properties of the gluten network and improve the resistance to mixing of soft dough. The extensibility of doughs decreased with increasing inulin. Inulin increased the resistance to extension of soft dough; however, it is reverse for strong dough. Adding inulin significantly increased the volume of gas production and the maximum expansion height of doughs, and the effect of inulin with lower DP was more prominent. Additionally, the gas‐holding capacity of doughs was enhanced by inulin.