Catalytic wet-air oxidation of carboxylic acids on carbon-supported platinum catalysts

Catalytic wet-air oxidation (CWAO) of aqueous solutions (5 g · l⁻¹) of car☐ylic acids (formic, oxalic, and maleic) was carried out with air at 293–463 K on carbon-supported platinum catalysts. Platinum was loaded on active charcoal by cationic exchange, then reduced under H₂. Homogeneous dispersions of 1–2 nm metal particles were obtained. CWAO reactions were performed at 1 or 15 bar air pressure in stirred, batch reactors. Total conversion of formic and oxalic acids into carbon dioxide was obtained under very mild conditions (air at atmospheric pressure, 326 K). The Pt/C catalyst was almost inactive for the oxidation of acetic acid but maleic acid was oxidized under moderate conditions (15 bar of air pressure, 405 K) which indicates that the degradation of this acid does not occur via acetic acid.     

顺丁橡胶尾气净化催化剂的研究与应用

顺丁橡胶尾气排放中主要污染物是正己烷,选择性催化氧化法是处理正己烷的主要技术。以聚乙二醇为助剂,制备Pt/Al_2O_3催化剂,利用侧线测试其催化性能,采用CO化学吸附与透射电子显微镜对催化剂进行表征。侧线测试结果表明,催化剂活性优于进口同类催化剂,250℃时,正己烷被完全氧化;CO化学吸附结果表明,Pt/Al_2O_3催化剂中贵金属分散度为75.9%,进口催化剂只有58.7%;TEM表明,Pt/Al_2O_3催化剂上金属分布更均匀。Pt/Al_2O_3催化剂应用于顺丁橡胶尾气处理,催化活性稳定。     

C5/C6烷烃异构化Pt/Al2O3-Cl催化剂的性能

采用浸渍法制备了Pt/Al₂O₃,在300℃、CCl₄氯化1h,制备出Pt/Al₂O₃-Cl催化剂。采用FT-IR、XRD、TEM、CO-IR、Py-IR和TPD等方法表征了催化剂,并与中温型RISO催化剂的催化性能进行比较。结果表明,在氯化处理过程中氯取代了氧化铝的表面羟基,导致3000～3800cm^-1红外吸收峰强度大幅度减小,但催化剂的晶相不发生改变;氯化使Pt粒子的平均粒径增大,粒径分布变宽,金属分散度降低;氯化后金属Pt主要以+2价的PtCl₂的形式出现,其中一部分生成了易升华的PtCl₂·2AlCl₃,从而导致Pt含量降低;氯化后的催化剂上只有L酸,评价后既有L酸,又有B酸;氯化后的催化剂热稳定不高,随着温度升高,3种类型的氯化物相继脱出;Pt/Al₂O₃-Cl相对于中温型RISO催化剂表现出较好的异构化性能,正己烷转化率达88.17%,2,2-二甲基丁烷选择性达29.68%,裂化和氢解几乎没有发生。     

The size effect and high activity of nanosized platinum supported catalysts for low temperature oxidation of volatile organic compounds

Pt/Al₂O₃ catalysts with smaller size of Pt nanoparticles were prepared by ethylene glycol reduction method in two different way and their oxidation activities for three typical VOCs (volatile organic compounds) were evaluated. The catalyst prepared by first adsorption and then reduction procedure is denoted as L-Pt/Al₂O₃ while the catalyst prepared by first reduction and then loading procedure is defined as R-Pt/Al₂O₃. The results show that L-Pt/Al₂O₃ with the stronger interaction between Pt species and Al₂O₃ exhibit smaller size of Pt nanoparticles and favorable thermal stability compared with R-Pt/Al₂O₃. L-Pt/Al₂O₃ is favor of the formation of more adsorbed oxygen species and more Pt²⁺ species, resulting in high catalytic activity for benzene and ethyl acetate oxidation. However, R-Pt/Al₂O₃ catalysts with higher proportion of Pt⁰/Pt²⁺ and bigger size of Pt particles exhibits higher catalytic activity for n-hexane oxidation. Pt particles in R-Pt/Al₂O₃ were aggregated much more serious than that in L-Pt/Al₂O₃ at the same calcination temperature. The Pt particles supported on Al₂O₃ with~10 nm show the best catalytic activity for n-hexane oxidation.     

Reactor and in situ FTIR studies of Pt/BaO/Al2O3 and Pd/BaO/Al2O3 NOx storage and reduction (NSR) catalysts

The reduction of NO under cyclic “lean”/“rich” conditions was examined over two model 1 wt.% Pt/20 wt.% BaO/Al₂O₃ and 1 wt.% Pd/20 wt.% BaO/Al₂O₃ NO_x storage reduction (NSR) catalysts. At temperatures between 250 and 350 °C, the Pd/BaO/Al₂O₃ catalyst exhibits higher overall NO_x reduction activity. Limited amounts of N₂O were formed over both catalysts. Identical cyclic studies conducted with non-BaO-containing 1 wt.% Pt/Al₂O₃ and Pd/Al₂O₃ catalysts demonstrate that under these conditions Pd exhibits a higher activity for the oxidation of both propylene and NO. Furthermore, in situ FTIR studies conducted under identical conditions suggest the formation of higher amounts of surface nitrite species on Pd/BaO/Al₂O₃. The IR results indicate that this species is substantially more active towards reaction with propylene. Moreover, its formation and reduction appear to represent the main pathway for the storage and reduction of NO under the conditions examined. Consequently, the higher activity of Pd can be attributed to its higher oxidation activity, leading both to a higher storage capacity (i.e., higher concentration of surface nitrites under “lean” conditions) and a higher reduction activity (i.e., higher concentration of partially oxidized active propylene species under “rich” conditions). The performance of Pt and Pd is nearly identical at temperatures above 375 °C.     

助剂Ba对Pd/Al_2O_3和Pt/Al_2O_3催化剂的C1-C3烷烃催化燃烧性能的影响

通过浸渍法制备了Al_2O_3负载的Pd和Pt催化剂,考察催化剂的甲烷、乙烷和丙烷催化燃烧活性,以及助剂Ba对催化性能的影响。对于Pd/Al_2O_3催化剂,加入Ba使活性物种PdO颗粒变大和还原温度升高,形成更稳定的PdO活性物种,是Pd-Ba/Al_2O_3催化剂活性提升的主要原因。对于Pt/Al_2O_3催化剂,加入Ba助剂使活性物种Pt0含量降低,PtO_x与Al_2O_3载体相互作用增强,使PtO_x物种更难被还原为Pt~0,导致Pt-Ba/Al_2O_3催化剂活性降低。Pd和Pt催化剂催化烷烃氧化反应活性规律一致:丙烷乙烷甲烷。Pd/Al_2O_3催化剂有利于C—H键活化,Pt/Al_2O_3催化剂有利于C—C键活化。Pt/Al_2O_3催化剂对C1-C3烷烃氧化活性的差别明显大于Pd/Al_2O_3催化剂。Pt/Al_2O_3催化剂对碳比例高的烷烃活性更高。     

Total oxidation of propene and propane over gold–copper oxide on alumina catalysts: Comparison with Pt/Al2O3

Oxidation of propene and propane to CO₂ and H₂O has been studied over Au/Al₂O₃ and two different Au/CuO/Al₂O₃ (4 wt.% Au and 7.4 wt.% Au) catalysts and compared with the catalytic behaviour of Au/Co₃O₄/Al₂O₃ (4.1 wt.% Au) and Pt/Al₂O₃ (4.8 wt.% Pt) catalysts. The various characterization techniques employed (XRD, HRTEM, TPR and DR-UV–vis) revealed the presence of metallic gold, along with a highly dispersed CuO (6 wt.% CuO), or more crystalline CuO phase (12 wt.% CuO).

A higher CuO loading does not significantly influence the catalytic performance of the catalyst in propene oxidation, the gold loading appears to be more important. Moreover, it was found that 7.4Au/CuO/Al₂O₃ is almost as active as Pt/Al₂O₃, whereas Au/Co₃O₄/Al₂O₃ performs less than any of the CuO-containing gold-based catalysts.

The light-off temperature for C₃H₈ oxidation is significantly higher than for C₃H₆. For this reaction the particle size effect appears to prevail over the effect of gold loading. The most active catalysts are 4Au/CuO/Al₂O₃ (gold particles less than 3 nm) and 4Au/Co₃O₄/Al₂O₃ (gold particles less than 5 nm).     

Preferential oxidation of CO over CuO/CeO2 and Pt-Co/Al2O3 catalysts in micro-channel reactors

Micro-channel plates with dimension of 1 mm × 0.3 mm × 48 mm were prepared by chemical etching of stainless steel plates followed by wash coating of CeO₂ and Al₂O₃ on the channels. After coating the support on the plate, Pt, Co, and Cu were added to the plate by incipient wetness method. Reaction experiments of a single reactor showed that the micro-channel reactor coated with CuO/CeO₂ catalyst was highly selective for CO oxidation while the one coated with Pt-Co/Al₂O₃ catalyst was highly active for CO oxidation. The 7-layered reactors coated with two different catalysts were prepared by laser welding and the performances of each reactor were tested in large scale of PROX conditions. The multi-layered reactor coated with Pt-Co/Al₂O₃ catalyst was highly active for PROX and the outlet concentration of CO gradually increased with the O₂/CO ratio due to the oxidation of H₂ which maintained the reactor temperature. The multi-layered reactor coated with CuO/CeO₂ showed lower catalytic activity than that coated with Pt catalyst, but its selectivity was not changed with the increase of O₂/CO ratios due to the high selectivity. In order to combine advantages (high activity and high selectivity) of the two individual catalysts (Pt-Co/Al₂O₃, CuO/CeO₂), a serial reactor was prepared by connecting the two multi-layered micro-channel reactors with different catalysts. The prepared serial reactor exhibited excellent performance for PROX.     

Catalytic oxidation of maleic and oxalic acids under potential control of platinum catalysts

The oxidation of maleic and oxalic acids in diluted aqueous solutions and with platinum catalysts under potential control was studied with the purpose of defining the influence of potential on the catalytic activity. This control was achieved either by an external device or was spontaneously established in the presence of the reactants. The effect of the composition and of the pH was also investigated.

Oxalic acid can be oxidized in mild experimental conditions (T=333 K, P_O2≤1 bar) and at potential values of the catalyst comprised between 0.7<E<1.8 V/RHE with a maximum catalytic activity at 1.3 V/RHE. The catalytic oxidation of this compound under external control of catalyst potential occurs following the same mechanism as the electrocatalytic oxidation. Oxalic acid is weakly adsorbed and its oxidation is inhibited by strongly adsorbed anions.

Maleic acid needs more severe experimental condition to be oxidized (T=383 K, P_O2=1–5 bars) and catalyst potentials in the range of 0.4≤E<1.1 V/RHE. In the same potential range an active adsorbed species was detected.

The catalytic oxidation of maleic acid follows the same mechanism with and without external control of catalyst potential which should be different from the mechanism of the electrocatalytic oxidation.     

Pd–Pt/Al2O3 bimetallic catalysts for the advanced oxidation of reactive dye solutions

The Pd–Pt/Al₂O₃ bimetallic catalysts showed high activities toward the wet oxidation of the reactive dyes in the presence of 1% H₂ together with excess oxygen. Palladium was believed to act as a co-catalyst to spillover the adsorbed H₂ onto the surface of the oxidized Pt surface, and thereby the reducibility of the Pt increased greatly. The organic dye molecule adsorbed on the reduced Pt surface more easily than the oxidized Pt surface under the competition with excess oxygen, which is an essential step for the catalytic wet oxidation (CWO). The Pd–Pt/Al₂O₃ catalysts also produced H₂O₂ from H₂/O₂ mixture, and the hydroxyl radical was formed through the subsequent decomposition of H₂O₂. Additional oxidation of the reactive dyes was obtained with hydroxyl radical. The high activities of the Pd–Pt/Al₂O₃ catalysts were believed to be due to the combined effects of the faster redox cycle resulting from the increased reducibility of Pt surface and the additional oxidation of the reactive dyes with hydroxyl radical.     

Quantification of the in situ DRIFT spectra of Pt/K/γ-A12O3 NOx adsorber catalysts

A method to quantify DRIFT spectral features associated with the in situ adsorption of gases on a NO_x adsorber catalyst, Pt/K/Al₂O₃, is described. To implement this method, the multicomponent catalyst is analysed with DRIFT and chemisorption to determine that under operating conditions the surface comprised a Pt phase, a pure γ-Al₂O₃ phase with associated hydroxyl groups at the surface, and an alkalized-Al₂O₃ phase where the surface –OH groups are replaced by –OK groups. Both DRIFTS and chemisorption experiments show that 93–97% of the potassium exists in this form. The phases have a fractional surface area of 1.1% for the 1.7 nm-sized Pt, 34% for pure Al₂O₃ and 65% for the alkalized-Al₂O₃. NO₂ and CO₂ chemisorption at 250 °C is implemented to determine the saturation uptake value, which is observed with DRIFTS at 250 °C. Pt/Al₂O₃ adsorbs 0.087 μmol CO₂/m²and 2.0 μmol NO₂/m², and Pt/K/Al₂O₃ adsorbs 2.0 μmol CO₂/m²and 6.4 μmol NO₂/m². This method can be implemented to quantitatively monitor the formation of carboxylates and nitrates on Pt/K/Al₂O₃ during both lean and rich periods of the NO_x adsorber catalyst cycle.     

Effect of the addition of transition metals to Pt/Ba/Al2O3 catalyst on the NOx storage-reduction catalysis under oxidizing conditions in the presence of SO2

The NO_x storage-reduction catalysis under oxidizing conditions in the presence of SO₂ has been investigated on Pt/Ba/Fe/Al₂O₃, Pt/Ba/Co/Al₂O₃, Pt/Ba/Ni/Al₂O₃, and Pt/Ba/Cu/Al₂O₃ catalysts compared with Pt/Ba/Al₂O₃, Pt/Fe/Al₂O₃, Pt/Co/Al₂O₃, Pt/Ni/Al₂O₃, Pt/Cu/Al₂O₃ and Pt/Al₂O₃ catalysts. The NO_x purification activity of Pt/Ba/Fe/Al₂O₃ catalyst was the highest of all the catalysts investigated in this paper after an aging treatment. That of the aged Pt/Ba/Co/Al₂O₃ and Pt/Ba/Ni/Al₂O₃ catalysts was essentially the same as that of the aged Pt/Ba/Al₂O₃ catalyst, while that of the aged Pt/Ba/Cu/Al₂O₃ and Pt/Cu/Al₂O₃ catalysts was substantially lower than the others.

The Fe-compound on the aged Pt/Ba/Fe/Al₂O₃ catalyst has played a role in decreasing the sulfur content on the catalyst after exposure to simulated reducing gas compared with the Pt/Ba/Al₂O₃ catalyst without the Fe-compound. XRD and EDX show that the Fe-compound inhibits the growth in the size of BaSO₄ particles formed on the Pt/Ba/Fe/Al₂O₃ catalyst under oxidizing conditions in the presence of SO₂ and promotes the decomposition of BaSO₄ and desorption of the sulfur compound under reducing conditions.     

Selective oxidation of ammonia over copper-silver-based catalysts

A novel catalyst based on copper-silver was developed to solve the contradiction between the high conversion temperature of Cu-based catalyst and low N₂ selectivity of Ag-based catalyst during selective oxidation of ammonium gas. The Cu-Ag-based catalyst (Cu 5 wt.%-Ag 5 wt.%/Al₂O₃) displayed a relatively low complete conversion temperature (<320 °C) with a high N₂ selectivity (>95%). Increasing loading of Cu and Ag decreases N₂ selectivity. The low N₂ selectivity of Ag-based catalyst is possibly related to the formation of Ag₂O crystals. Improvement of N₂ selectivity of Ag-based catalyst was obtained by doping Cu to decrease crystallized Ag₂O phase. The temperature programmed reaction (TPR) data show that N₂O is the main byproduct of oxidation of ammonia at temperature lower than 200 °C. Two bands of nitrate species at 1541 and 1302 cm⁻¹ were observed on Ag 10 wt.%/Al₂O₃ at the temperature higher than 250 °C, which indicates the formation of NO_x during the selective catalytic oxidation of ammonia. No nitrate species was observed on Cu 10 wt.%/Al₂O₃ and Cu 5 wt.%-Ag 5 wt.%/Al₂O₃, while only one nitrate species (1543 cm⁻¹) existed on Cu 10 wt.%-Ag 10 wt.%/Al₂O₃. We proposed that mixing Ag with Cu inhibited the formation of NO_x during the selective catalytic oxidation of ammonia over Cu-Ag/Al₂O₃.     

Quantified NOx adsorption on Pt/K/gamma-Al2O3 and the effects of CO2 and H2O

A multi-component NO_x-trap catalyst consisting of Pt and K supported on γ-Al₂O₃ was studied at 250 °C to determine the roles of the individual catalyst components, to identify the adsorbing species during the lean capture cycle, and to assess the effects of H₂O and CO₂ on NO_x storage. The Al₂O₃ support was shown to have NO_x trapping capability with and without Pt present (at 250 °C Pt/Al₂O₃ adsorbs 2.3 μmols NO_x/m²). NO_x is primarily trapped on Al₂O₃ in the form of nitrates with monodentate, chelating and bridged forms apparent in Diffuse Reflectance mid-Infrared Fourier Transform Spectroscopy (DRIFTS) analysis. The addition of K to the catalyst increases the adsorption capacity to 6.2 μmols NO_x/m², and the primary storage form on K is a free nitrate ion. Quantitative DRIFTS analysis shows that 12% of the nitrates on a Pt/K/Al₂O₃ catalyst are coordinated on the Al₂O₃ support at saturation.

When 5% CO₂ was included in a feed stream with 300 ppm NO and 12% O₂, the amount of K-based nitrate storage decreased by 45% after 1 h on stream due to the competition of adsorbed free nitrates with carboxylates for adsorption sites. When 5% H₂O was included in a feed stream with 300 ppm NO and 12% O₂, the amount of K-based nitrate storage decreased by only 16% after 1 h, but the Al₂O₃-based nitrates decreased by 92%. Interestingly, with both 5% CO₂ and 5% H₂O in the feed, the total storage only decreased by 11%, as the hydroxyl groups generated on Al₂O₃ destabilized the K–CO₂ bond; specifically, H₂O mitigates the NO_x storage capacity losses associated with carboxylate competition.     

Enthalpy recovery of gases issued from H2 production processes: Activity and stability of oxide and noble metal catalysts in oxidation reaction under highly severe conditions

Oxidation activity and stability under reaction was investigated for a series of mixed oxide catalysts, doped or not by a precious metal (Pd, Pt). The reaction feedstock, containing CO, H₂, CH₄, CO₂ and H₂O, simulated gases issued from H₂ production processes for fuel cells. Contrarily to conventional noble metal catalysts, mixed oxide samples present generally good stability under reaction at high temperature. The activities measured for the perovskite and hexaaluminate catalysts, are however largely lower than that of the reference Pd/Al₂O₃ catalyst. High activities were obtained after impregnation of 1.1 wt.% Pd or 0.8 wt.% Pt on the hexaaluminates samples. Even if Pd/Al₂O₃ was found to present a high activity, this sample suffered from drastic deactivation at 700 °C. Better stability were obtained on perovskite. Furthermore, doping hexaaluminate by Pt led to samples with good activities and high stability. Even if better activities were obtained by doping the hexaaluminate samples by Pd, the Pd/BaAl₁₂O₁₉ strongly deactivated, as it was previously observed for the reference catalyst. Interestingly, this Pd deactivation was not observed when Pd was impregnated on the Mn substituted hexaaluminate, leading to a stable and active catalyst. This suggests that it is possible to stabilize the palladium in its oxidized form at high temperature (700 °C) on the surface of some supports.     

CO oxidation over promoted Pt catalysts

A study of CO oxidation by O₂ over Pt catalysts, promoted by MnO_x and CoO_x, is described. The activities of Pt/SiO₂, Pt/MnO_x/SiO₂ and Pt/CoO_x/SiO₂ are compared with commercial Pt/Al₂O₃, Pt/Rh/Al₂O₃ and Pt/CeO_x/Al₂O₃ catalysts. Since these catalysts differ in dispersion and weight loading of platinum, the turnover frequencies are also compared. The following order in activity in CO oxidation after a reductive pretreatment is found: Pt/CoO_x/SiO₂ > Pt/MnO_x/SiO₂, Pt/CeO_x/Al₂O₃ > Pt/Al₂O₃, Pt/Rh/Al₂O₃, Pt/SiO₂. Over Pt/CoO_x/SiO₂ CO is already oxidised at room temperature. Possible models to account for the high activity of Pt/CoO_x/SiO₂ in the CO/O₂ reaction are presented and discussed. Partially reduced metal oxides are necessary to increase the activity of the Pt/CoO_x/SiO₂, Pt/MnO_x/SiO₂ or Pt/CeO_x/Al₂O₃ catalysts. It was shown that mild ageing treatments did not affect the activity of the Pt/CoO_x/SiO₂ catalyst in CO oxidation.     

Pt/TiO_2催化二甲醚部分氧化重整制氢

二甲醚是一种理想的氢载体,可用于解决氢的储存和运输。以Pt/TiO_2为部分氧化催化剂,结合Ni/Al_2O_3重整催化剂,考察钛前驱体和焙烧温度对二甲醚部分氧化重整制氢反应的影响。结果表明,以Ti(C4H9O)4为原料制备的TiO_2为金红石相,Ti(SO4)2或Ti O(OH)2为原料制备的TiO_2为锐钛矿相;以Ti(C4H9O)4为原料制备的Pt/TiO_2-E催化剂催化性能略好,转化率接近100%,H2收率约90%,表明金红石相TiO_2负载的Pt催化剂略佳;以Ti(SO4)2为原料制备的Pt/TiO_2-S催化剂500℃焙烧可获得金红石相TiO_2。与Pt/Al_2O_3催化剂相比,Pt/TiO_2催化剂具有更好的催化性能,H2收率超过90%,而Pt/Al_2O_3催化剂H2收率约80%。     

Reaction pathway of the catalytic wet air oxidation of phenol with a Fe/activated carbon catalyst

Catalytic wet air oxidation (CWAO) of phenol with molecular oxygen using a home-made Fe/activated carbon catalyst at mild operating conditions (100–127 °C; 8 atm) has been studied in a trickle-bed reactor. Ring compounds (hydroquinone, p-benzoquinone and p-hydroxybenzoic acid) and short-chain organic acids (maleic, malonic, oxalic, acetic and formic) have been identified as intermediate oxidation products. CWAO experiments using each one of these intermediates as starting compound have been carried out (at 127 °C and 8 atm) in order to elucidate the reaction pathway. It was found that phenol is oxidized through two different ways. It can be either para-hydroxylated to hydroquinone, which is instantaneously oxidized to p-benzoquinone or para-carboxylated to p-hydroxybenzoic acid. p-Benzoquinone is majorly mineralized to CO₂ and H₂O through oxalic acid formation whereas p-hydroxybenzoic acid gives rise to short-chain acids. Only acetic acid showed to be refractory to CWAO under the operating conditions used in this work. The catalyst avoids the presence of ring-condensation products in the reactor effluent which were formed in absence of it. This is an additional important feature because of the ecotoxicity of such compounds.     

Mean field modelling of NOx storage on Pt/BaO/Al2O3

A mean field model, for storage and desorption of NO_x in a Pt/BaO/Al₂O₃ catalyst is developed using data from flow reactor experiments. This relatively complex system is divided into five smaller sub-systems and the model is divided into the following steps: (i) NO oxidation on Pt/Al₂O₃; (ii) NO oxidation on Pt/BaO/Al₂O₃; (iii) NO_x storage on BaO/Al₂O₃; (iv) NO_x storage on Pt/BaO/Al₂O₃ with thermal regeneration and (v) NO_x storage on Pt/BaO/Al₂O₃ with regeneration using C₃H₆. In this paper, we focus on the last sub-system. The kinetic model for NO_x storage on Pt/BaO/Al₂O₃ was constructed with kinetic parameters obtained from the NO oxidation model together with a NO_x storage model on BaO/Al₂O₃. This model was not sufficient to describe the NO_x storage experiments for the Pt/BaO/Al₂O₃, because the NO_x desorption in TPD experiments was larger for Pt/BaO/Al₂O₃, compared to BaO/Al₂O₃. The model was therefore modified by adding a reversible spill-over step. Further, the model was validated with additional experiments, which showed that NO significantly promoted desorption of NO_x from Pt/BaO/Al₂O₃. To this NO_x storage model, additional steps were added to describe the reduction by hydrocarbon in experiments with NO₂ and C₃H₆. The main reactions for continuous reduction of NO_x occurs on Pt by reactions between hydrocarbon species and NO in the model. The model is also able to describe the reduction phase, the storage and NO breakthrough peaks, observed in experiments.