An object-oriented framework for modeling and designing intelligent training systems

The use of a software engineering approach in the design and development of Intelligent Training/teaching Systems (ITS) can increase productivity and improve the quality of the resulting software systems. In this paper, we describe an object-oriented framework for modeling and designing an ITS. This framework is based on software engineering principles. To illustrate our discussion, we consider an ITS—the CAD Demonstrator—which we have designed using this framework. © 1997 John Wiley & Sons, Ltd.     

Applications of agent-based systems in intelligent manufacturing: An updated review

Agent technology has been recognized as a promising paradigm for next generation manufacturing systems. Researchers have attempted to apply agent technology to manufacturing enterprise integration, enterprise collaboration (including supply chain management and virtual enterprises), manufacturing process planning and scheduling, shop floor control, and to holonic manufacturing as an implementation methodology. This paper provides an update review on the recent achievements in these areas, and discusses some key issues in implementing agent-based manufacturing systems such as agent encapsulation, agent organization, agent coordination and negotiation, system dynamics, learning, optimization, security and privacy, tools and standards.     

A CORBA-based agent-driven design for distributed intelligent manufacturing systems

An agent-oriented methodology is presented for representation, acquisition, and processing of manufacturing knowledge along with analysis and modeling of an intelligent manufacturing system (IMS). An intelligent manufacturing system adopts heterarchical and collaborative control as its information system architecture. The behavior of the entire manufacturing system is collaboratively determined by many interacting subsystems that may have their own independent interests, values, and modes of operation. The subsystems are represented as agents. An agent's architecture and task decomposition method are presented. The agent-oriented methodology is used to analyze and model an intelligent machine cell. An intelligent machine center is considered as an autonomous, modular, reconfigurable and fault-tolerant machine tool with self-perception, decision making, and self-process planning, able to cooperate with other machines through communication. The common object request broker architecture (CORBA) distributed software control system was developed as a simple prototype. A case study illustrates an intelligent machine center.     

Integrating learning and decision-making in intelligent manufacturing systems

This paper presents an overview of learning and decision-making in intelligent manufacturing systems. Machine learning techniques applicable to design and manufacturing are reviewed. Issues related to the role of learning in manufacturing decision-making and two related examples are discussed. The architecture, algorithm and implementation of the first prototype of IMAFO, an intelligent supervisory system, which has learning capabilities, are explained.     

An architecture for an intelligent support system for design validation and manufacturing of aerospace components

This paper presents the architecture of a multi‐agent system that aims to support the design and manufacturing processes of composite material components for the aerospace, automobile, ship and other industries. The major goals are to accelerate the design process while minimising cost; support users in selecting the optimum material in terms of its properties, cost and environmental impact; and enhance the efficiency of the component manufacturing phase by extending the decision support capabilities of the existing real‐time monitoring software. An important requirement for achieving these objectives is to enable the more efficient utilisation of existing distributed information on composite materials. To this end, state‐of‐the‐art advances in metadata concepts were adopted and extended. By implementing metadata structures for each data category available, the searching and retrieval mechanisms are improved both in terms of speed and usage. In addition, large amounts of knowledge about the design and manufacturing processes themselves are incorporated into a multi‐agent environment in order to enhance the ability to support the user groups involved in the various stages of component design and manufacturing. In order to present the system architecture here, an example from the aerospace industry has been used.     

Preliminary design and manufacturing planning integration using web-based intelligent agents

Software agents have been increasingly used in the product and process development in industry over the past years due to the rapid evolvement of the Internet technology. This paper describes agents for the integration of conceptual design and process planning. Agents provide mechanisms to interact with each other. This mechanism is important since both of those processes involve negotiations for optimization. A set of design and planning software agents has been developed. These agents are used in a computer-based collaborative environment, called a multi-agent platform. The main purpose of developing such a platform is to support product preliminary design, optimize product form and structure, and reduce the manufacturing cost in the early design stage. The agents on the platform have access to a knowledge base that contains design and planning rules. These rules are derived from an analysis of design factors that influence process and resource planning, such as product material, form, shape complexity, features, dimension, tolerance, surface condition, production volume, and production rate. These rules are used by process planning agents to provide process planners with information regarding selecting preliminary manufacturing processes, determining manufacturing resources, and constructing feedback information to product designers. Additionally, the agents communicate with WEB servers, and they are accessible by users through Internet browsers. During performing design and planning tasks, agents access the data pertinent to design and manufacturing processes by the programming interfaces of existing computer-aided design (CAD) and manufacturing system. The agents are supported by a developed prototype agent platform. The agents and the platform enable the information exchange among agents, based on a previously developed integrated design and manufacturing process object model.     

Object-oriented specification of automated manufacturing systems

The design of automated manufacturing systems (AMSs) requires an effective system specification that helps designers to deal with the changes in system requirements. This paper presents an object-oriented rule-based methodology for the specification of AMSs, which extends the capability of the existing object-oriented specification methods to support system integration and the explicit representation of control policies. The methodology is characterised by the use of rule-based modelling techniques to specify object behaviours in terms of processes. The application of the methodology is illustrated by the specification of a flexible manufacturing system.     

Object-oriented and distributed approach for programming robotic manufacturing cells

Flexible manufacturing systems (FMS) are essential for small/medium batch and job shop manufacturing. These types of production systems are used to manufacture a considerable variety of products with medium/small production volumes. Therefore, the manufacturing platforms supporting these types of production must be flexible and organized in flexible manufacturing cells (FMC). Programming FMCs remains a difficult task and is an actual area of research and development. This paper reports an object-oriented approach developed for FMC programming. The work presented was first thought for application in industrial robot manipulators, and later extended to other FMC equipments just by putting the underlying ideas in a general framework. Initially, the motivation for this work was to develop means to add force control to a standard industrial robot manipulator. This problem requires remote access to the robot controller, remote programming and monitoring, as also is required to program and monitor any other FMC equipment. The proposed approach is distributed based on a client/server model and runs on Win32 platforms, i.e., Microsoft Windows and Windows NT. Implementation for the special case of industrial robot manipulators is presented, along with some application examples used for educational, research and industrial purposes.     

MetaMorph II: an agent-based architecture for distributed intelligent design and manufacturing

Agent technology derived from Distributed Artificial Intelligence is increasingly being considered for next generation computer-integrated manufacturing systems, to satisfy new requirements for increased integrability, configurability, adaptability, extendibility, agility, and reliability. This paper reviews our previous research on the application of the agent-based technology to intelligent design and manufacturing and describes the current research project MetaMorph II (an agent-based architecture for distributed intelligent design and manufacturing).     

An object-oriented blackboard based approach for automated finite element modeling and analysis of multichip modules

This paper addresses the application of the blackboard system architecture and object-oriented data abstraction techniques to the domain of finite element modeling and analysis. Specifically, a hierarchical object-oriented database was used to represent the physical system at different levels of abstraction including the user-defined physical system level, a computer-generated, simplified physical model level, and the finite element model level. Object link relationships within a given abstraction level and across different abstraction levels resulted in seamless bidirectional information exchange. The blackboard system architecture employed provided a framework for distributed cooperative problem solving, for the application of simplifying domain-specific modeling assumptions, and for integrating the various software modules that are involved in the entire finite element modeling and analysis process. These methodologies were implemented in a prototype computational tool calledIMCMA theIntelligentMultichipModuleAnalyzer. An example illustrates howIMCMA automates finite element thermal analysis of small integrated circuit features in multichip modules through a two-step finite element submodeling process.     

An information system for computer-integrated manufacturing systems

One of the main problems when implementing the computer-integrated manufacturing (CIM) concept concerns information integration. In order to support information integration, an information system provided with suitable data models is required. In this paper an information system is presented, which fulfils the requirements for an appropriate information management in CIM. For this purpose, an EXPRESS-oriented information system has been built on top of a commercial relational DBMS. The conceptual model of the information is built in EXPRESS and then parsed and translated to the corresponding relational constructs. A data access interface has been implemented which allows EXPRESS-oriented data manipulation. The information system was developed inside ESPRIT project No. 2202 CIM-PLATO “CIM System Planning Toolbox” to integrate the information used by the tools developed for flexible manufacturing system planning.     

An intelligent simulation environment for manufacturing systems

The manufacturing field is an area where the application of simulation is an essential tool for validating methods and architectures before applying them on the factory floor. Despite the fact that there are a great number of simulation tools, most of them do not take into account the specific requirements of the “new manufacturing era” such as distributed organization, interoperability, cooperation, scalability, fault tolerance and agility. On the other hand, Multiagent System technology has demonstrated its utility in manufacturing system modeling and implementation. Agenthood features such as proactivity, reactivity, and sociability may also be useful for associating them with the specific simulation needs of the new changing requirements for manufacturing systems. In this paper, an Agent-supported Simulation Environment for intelligent manufacturing systems is presented. The different roles that are played by the agents of the simulation environment are defined taking into account the specific dynamic features in manufacturing simulation and the requirements of the new manufacturing era. Moreover, the interaction and cooperation scenarios among these agents are specified to facilitate manufacturing simulation in an appropriate and flexible way. A detailed evaluation study, with regards to the new manufacturing era requirements, demonstrates the advantages of the proposed approach over current state-of-the-art proposals.     

A decision support system for cellular manufacturing system design

With the growth of competitive pressure in the global markets, there has been an increase in demand in industry for cellular manufacturing systems (CMSs) in order to improve productivity and process flexibility. The design of CMSs for industrial applications is a complex and knowledge intensive process as it involves the consideration of many factors including production data and process characteristics. This paper describes the development and implementation of a decision support system for the feasibility and conceptual design of CMSs. The system is based on the knowledge-based system approach, and is able to make recommendations of system feasibility, cell formation techniques and cell types. A case study is also presented to demonstrate the capability of the decision support system.     

Expert systems for manufacturing cell simulation and design

Computer Integrated Manufacturing (CIM) is approached by means of the application of Computer Aided Design (CAD), Computer Aided Manufacturing (CAM) and other CA techniques, methods and programs/program systems. These programs are often implemented as knowledge-based, or expert systems and in this way they became typical examples of engineering application of artificial intelligence. The production task of CIM systems is solved by using flexible manufacturing systems (FMSs). FMSs built up from smaller, complex units, i.e. from flexible manufacturing cells (FMCs) have several advantages. The design and the operation of manufacturing systems need new, sophisticated methods to utilize all the embedded benefits of the sophisticated and expensive elements installed for production purposes. New methods like knowledge processing technology, cooperative problem-solving techniques, etc., offer wide possibilities to design more reasonable systems. This paper describes prototype expert systems that make use of different knowledge-based tools and techniques to design (configure, reconfigure) and simulate manufacturing cells, taking into consideration technological plans and other relevant information.     

A structure-function-control paradigm for knowledge-based modeling and design of manufacturing workcells

This paper discusses the integration of structural, functional and control knowledge in manufacturing workcell modeling, simulation and design. After an overview of applications of semantic and object-oriented data models in the manufacturing domain, issues relating to the control synthesis for manufacturing workcells are presented. In particular, a data model encompassing functional and control features, along with application domain structural knowledge, is developed. This model assists in explicitly representing the control aspects of engineering design within an object-oriented database and supports a task-level, functionality-driven, manufacturing workcell design. Since manufacturing workcells consist of a number of elements interacting in a complex manner, workcell control design is one of the most difficult steps in the workcell design procedure. Message passage, commonly used in object-oriented databases, provides no explicit modeling of the database behavior. Hence, it can not serve as a tool for the design of system control. On the other hand, Petrinets (PN) have proven successful in describing complex interaction among active agents. This paper will explore the incorporation of Petri nets as a basis for describing application control knowledge within a structure-function-control data model.     

An agent-oriented approach to resolve scheduling optimization in intelligent manufacturing

Agent technology is considered as a promising approach for developing optimizing process plans in intelligent manufacturing. As a bridge between computer aided design (CAD) and computer aided manufacturing (CAM), the computer aided scheduling optimization (CASO) plays an important role in the computer integrated manufacturing (CIM) environment. In order to develop a multi-agent-based scheduling system for intelligent manufacturing, it is necessary to build various functional agents for all the resources and an agent manager to improve the scheduling agility. Identifying the shortcomings of traditional scheduling algorithm in intelligent manufacturing, the architecture of intelligent manufacturing system based on multi-agent is put forward, among which agent represents the basic processing entity. Multi-agent-based scheduling is a new intelligent scheduling method based on the theories of multi-agent system (MAS) and distributed artificial intelligence (DAI). It views intelligent manufacturing as composed of a set of intelligent agents, who are responsible for one or more activities and interacting with other related agents in planning and executing their responsibilities. In this paper, the proposed architecture consists of various autonomous agents that are capable of communicating with each other and making decisions based on their knowledge. The architecture of intelligent manufacturing, the scheduling optimization algorithm, the negotiation processes and protocols among the agents are described in detail. A prototype system is built and validated in an illustrative example, which demonstrates the feasibility of the proposed approach. The experiments prove that the implementation of multi-agent technology in intelligent manufacturing system makes the operations much more flexible, economical and energy efficient.     

A synergistic approach to manufacturing systems control using machine learning and simulation

This paper describes a synergistic approach that is applicable to a wide variety of system control problems. The approach utilizes a machine learning technique, goal-directed conceptual aggregation (GDCA), to facilitate dynamic decision-making. The application domain employed is Flexible Manufacturing System (FMS) scheduling and control. Simulation is used for the dual purpose of providing a realistic depiction of FMSs, and serves as an engine for demonstrating the viability of a synergistic system involving incremental learning. The paper briefly describes prior approaches to FMS scheduling and control, and machine learning. It outlines the GDCA approach, provides a generalized architecture for dynamic control problems, and describes the implementation of the system as applied to FMS scheduling and control. The paper concludes with a discussion of the general applicability of this approach.     

The metadatabase approach to integrating and managing manufacturing information systems

Integration has become a self-evident goal in today's manufacturing enterprises. Since the late 1970s, numerous efforts have been launched world-wide to develop, employ, and deploy integration technology as a strategic weapon to compete in the global market-place. Important results have been obtained, including computer integrated manufacturing (CIM), concurrent engineering, and enterprise re-engineering. The field is poised to tackle some fundamental barriers of integration and thereby effect a new quantum jump in overall productivity, where information will become a fourth basic factor of production along with land, labor and capital. Among the barriers are the lack of information technology enabling multiple systems operating concurrently over different geographical regions. This paper discusses a unique approach to the integration problem regarding information resources management, global query and concurrent systems administration. This approach is based on the metadatabase model which incorporates both data and knowledge in order to accomplish information integration across manufacturing functions. Basic concepts, methods and techniques have been developed for the approach and verified via a prototype metadatabase system. The system's primary components and major functionalities are discussed and illustrated in detail through the use of an extended example of a pilot manufacturing system comprising order processing, process design and shop floor control. It will also provide the reader with a simulated system demonstration.A preliminary version of this paper was presented to the Third International Conference on Computer Integrated Manufacturing, May 1992.     

Markov modeling and analysis of multi-stage manufacturing systems with remote quality information feedback

Modeling and analysis of multi-stage manufacturing systems (MMSs) for product quality propagation have attracted a great deal of attention recently. Due to cost and resources constraints, MMSs do not always have ubiquitous inspection, and MMSs with remote quality information feedback (RQIF, i.e., quality inspection operation is conducted at the end of the production line) are widely applied. This paper develops a Markov model to analyze quality propagation in MMSs with RQIF. Analytical expressions of the final product quality are derived and the monotonicity properties are investigated. A quality bottleneck identification method is explored based on the proposed Markov model. The results of case study demonstrate the effectiveness of the proposed model.