A sliding mode observer-based strategy for fault detection,isolation, and estimation in a class of Lipschitz nonlinear systems

This article investigates the design and application of a sliding mode observer (SMO) strategy for actuator as well as sensor fault detection, isolation, and estimation (FDIE) problem for a class of uncertain Lipschitz nonlinear systems. Actuator FDIE is addressed by regrouping the system's inputs into a structure suitable for SMO design. Similarly, by filtering the regrouped outputs, a similar system structure can be developed for sensor FDIE problem. Once in the suitable form and under certain assumptions, nonlinear SMOs are proposed for actuator and sensor FDIE. A systematic LMI-based design approach for the proposed SMO is presented. Additionally, the article addresses four problems, namely: (P1) What are the conditions for isolating single and/or multiple faults? (P2) What is the maximum number of faults that can be isolated simultaneously? (P3) How should one design SMO-based FDI approach in order to achieve multiple fault isolation using as few observers as possible? (P4) How can one estimate the shape of the faults? To solve the above problems, a new concept called fault isolation index (FIX) is proposed for actuator and sensor FDIE. It is proved that fault isolation can only be achieved if FIX?≠?0, and also that the maximum number of faults that can be isolated is equal to FIX. Using the proposed fault isolation strategy and by treating some healthy inputs or outputs as unknown inputs, a systematic FDIE design scheme using a bank of nonlinear SMOs, which provides a solution for the four problems is provided. An example is used to illustrate the proposed ideas. The simulation results show that the proposed FDIE scheme can successfully detect and isolate both slowly and fast-changing actuator faults. It is also shown that accurate estimation of actuator faults can be achieved.     

基于高增益鲁棒滑模观测器的故障检测和隔离

针对一类同时具有执行器和传感器故障的不确定线性系统,讨论了基于观测器的故障检测和隔离方法.首先,通过引入增维向量,使得在构造的增维系统中,故障向量包含了原系统的执行器故障和传感器故障.通过构造辅助输出使增维系统的观测器匹配条件得以满足,同时设计高增益滑模观测器对辅助输出进行估计.然后,对增维系统构造鲁棒滑模观测器并用作故障检测观测器,通过滑模控制项来抑制干扰,使观测器具有鲁棒性.在此基础上,结合多观测器故障隔离思想,提出了可以同时对执行器故障和传感器故障进行检测和隔离的方法. 最后,通过对一个五阶飞行器模型进行仿真,证明了所提方法的有效性.     

Cascade filter structure for sensor/actuator fault detection and isolation of satellite attitude control system

This paper presents a new scheme for fault detection and isolation in a satellite system. The purpose of this paper is to develop detection, isolation and identification algorithms based on a cascade filter for both total and partial faults in a satellite attitude control system (ACS). The cascade filter consists of a decentralized Kalman filter (DKF) and a bank of interacting multiple model (IMM) filters. The cascade filter is utilized for detection and diagnosis of anticipated sensor and actuator faults in a satellite ACS. Other fault detection and isolation (FDI) schemes are compared with the proposed FDI scheme. The FDI procedure using a cascade filter was developed in three stages. In the first stage, two local filters and a master filter detect sensor faults. In the second stage, the FDI scheme checks sensor residuals to isolate sensor faults, and 11 Extended Kalman filters with actuator fault models detect wherever actuator faults occur. In the third stage of the FDI scheme, four filters identify the fault type, which is either a total or partial fault. An important feature of the proposed FDI scheme is that it can decrease fault isolation time and accomplish not only fault detection and isolation but also fault type identification using a scalar penalty in the conditional density function.     

Actuator fault detection and isolation: An optimised parity space approach

The use of an optimised parity space approach for actuator fault detection and isolation (FDI) is explored. The parity space spans all the parity relations that quantify the analytical redundancies available between the sensor outputs and the actuator inputs of a system. A transformation matrix is then optimised to transform these parity relations into residuals that are especially sensitive to specific actuator faults. Actuator faults cause the variance of parity space residuals to increase. A cumulative summation procedure is used to determine when residual variance has changed sufficiently to indicate a locked-in-place actuator fault. A pseudoinverse actuator estimation scheme is used to extract the actuator deflections from the parity relations. It is found that the optimisation of the parity space approach introduces the advantage of added design freedom to the fault detection algorithm. The approach is applied to the identification of faulty aircraft control surface actuators that remain locked-in-place during flight and is successfully tested both in simulation and practical flight.     

A Recurrent Neural-Network-Based Sensor and Actuator Fault Detection and Isolation for Nonlinear Systems With Application to the Satellite's Attitude Control Subsystem

This paper presents a robust fault detection and isolation (FDI) scheme for a general class of nonlinear systems using a neural-network-based observer strategy. Both actuator and sensor faults are considered. The nonlinear system considered is subject to both state and sensor uncertainties and disturbances. Two recurrent neural networks are employed to identify general unknown actuator and sensor faults, respectively. The neural network weights are updated according to a modified backpropagation scheme. Unlike many previous methods developed in the literature, our proposed FDI scheme does not rely on availability of full state measurements. The stability of the overall FDI scheme in presence of unknown sensor and actuator faults as well as plant and sensor noise and uncertainties is shown by using the Lyapunov's direct method. The stability analysis developed requires no restrictive assumptions on the system and/or the FDI algorithm. Magnetorquer-type actuators and magnetometer-type sensors that are commonly employed in the attitude control subsystem (ACS) of low-Earth orbit (LEO) satellites for attitude determination and control are considered in our case studies. The effectiveness and capabilities of our proposed fault diagnosis strategy are demonstrated and validated through extensive simulation studies.     

Robust Actuator‐Fault‐Tolerant Control System Based on Sliding‐Mode Observer for Thrust‐Vectoring Aircrafts

In this paper, a robust actuator‐fault‐tolerant control (FTC) system is proposed for thrust‐vectoring aircraft (TVA) control. To this end, a TVA model with actuator fault dynamics, disturbances, and uncertain aerodynamic parameters is described, and a local fault detection and identification (FDI) mechanism is proposed to locate and identify faults, which utilizes an adaptive sliding‐mode observer (SMO) to detect actuator faults and two SMOs to identify and estimate their parameters. Finally, a fault‐tolerant controller is designed to compensate for these actuator faults, disturbances, and uncertain aerodynamic parameters; the approach combines back‐stepping control with fault parameters and a high‐order SMO. Furthermore, the stability of the entire control system is validated, and simulation results are given to demonstrate the effectiveness and potential for this robust FTC system.     

一种滑模观测器的多故障诊断方法

针对非线性系统的执行器故障及传感器故障,提出一种鲁棒多故障检测方法．首先,对可能发生的每种执行器故障分别构造模型,并设计相应的滑模观测器用于残差生成,从而实现执行器故障检测．然后,设计一种算法,利用简单滤波器将传感器故障转换为执行器故障,从而直接利用执行器故障检测的方法实现传感器故障的检测,将执行器故障的检测方法推广到执行器、传感器故障同时存在的情况．最后,通过在单关节机械手中的仿真应用验证了所提方法的有效性．     

Fault diagnosis and accommodation of nonlinear systems based on multiple-model adaptive unscented Kalman filter and switched MPC and H-infinity loop-shaping controller

In this paper, a new active fault tolerant control (AFTC) methodology is proposed based on a state estimation scheme for fault detection and identification (FDI) to deal with the potential problems due to possible fault scenarios. A bank of adaptive unscented Kalman filters (AUKFs) is used as a core of FDI module. The AUKF approach alleviates the inflexibility of the conventional UKF due to constant covariance set up, leading to probable divergence. A fuzzy-based decision making (FDM) algorithm is introduced to diagnose sensor and/or actuator faults. The proposed FDI approach is utilized to recursively correct the measurement vector and the model used for both state estimation and output prediction in a model predictive control (MPC) formulation. Robustness of the proposed FTC system, H_∞ optimal robust controller and MPC are combined via a fuzzy switch that is used for switching between MPC and robust controller such that FTC system is able to maintain the offset free behavior in the face of abrupt changes in model parameters and unmeasured disturbances. This methodology is applied on benchmark three-tank system; the proposed FTC approach facilitates recovery of the closed loop performance after the faults have been isolated leading to an offset free behavior in the presence of sensor/actuator faults that can be either abrupt or drift change in biases. Analysis of the simulation results reveals that the proposed approach provides an effective method for treating faults (biases/drifts in sensors/actuators, changes in model parameters and unmeasured disturbances) under the unified framework of robust fault tolerant control.     

Fault tolerant control using virtual actuators and set‐separation detection principles

In this paper we combine a set‐separation approach to fault detection and identification (FDI), recently proposed by the authors, with the virtual actuator approach to controller reconfiguration of Steffen and Lunze. The FDI approach is based on the separation of sets that characterize the system operation under different actuator fault situations that can occur in the plant. The derivation of these sets takes into account the closed‐loop system reconfigured by means of the virtual actuator under all considered actuator faults. Analytic conditions in terms of closed‐loop system parameters and bounds on external signals can be deduced from the required set separation which, in turn, guarantees closed‐loop stability, setpoint tracking, and optimal performance properties of the scheme under all considered fault situations. Thus, the main contribution of this paper is twofold. First, it provides an integrated strategy for fault tolerant control by adapting two existing techniques for FDI and for controller reconfiguration to work in combined form. Second, and more importantly, it endows the resulting combined scheme with guaranteed closed‐loop stability, setpoint tracking and optimal performance properties under actuator faults and in the presence of disturbances. Copyright © 2011 John Wiley & Sons, Ltd.     

Unknown input modeling and robust fault diagnosis using black box observers

A key issue that needs to be addressed while performing fault diagnosis using black box models is that of robustness against abrupt changes in unknown inputs. A fundamental difficulty with the robust FDI design approaches available in the literature is that they require some a priori knowledge of the model for unmeasured disturbances or modeling uncertainty. In this work, we propose a novel approach for modeling abrupt changes in unmeasured disturbances when innovation form of state space model (i.e. black box observer) is used for fault diagnosis. A disturbance coupling matrix is developed using singular value decomposition of the extended observability matrix and further used to formulate a robust fault diagnosis scheme based on generalized likelihood ratio test. The proposed modeling approach does not require any a priori knowledge of how these faults affect the system dynamics. To isolate sensor and actuator biases from step jumps in unmeasured disturbances, a statistically rigorous method is developed for distinguishing between faults modeled using different number of parameters. Simulation studies on a heavy oil fractionator example show that the proposed FDI methodology based on identified models can be used to effectively distinguish between sensor biases, actuator biases and other soft faults caused by changes in unmeasured disturbance variables. The fault tolerant control scheme, which makes use of the proposed robust FDI methodology, gives significantly better control performance than conventional controllers when soft faults occur. The experimental evaluation of the proposed FDI methodology on a laboratory scale stirred tank temperature control set-up corroborates these conclusions.     

基于模型的闭环系统故障检测的一种新方法

针对在闭环控制系统中,如何取得产生残差的最佳信号的问题,通过对单输入单输出闭环系统各种故障的Matlab仿真研究及结果分析,提出了一种基于模型的闭环系统故障检测的新方法。该方法把控制器的输出残差和系统的输出残差结合起来检测故障,并且考虑到了在实际系统中控制器可能饱和的实际情况。这种检测故障的新方法对于实际系统可能发生的各种故障(如执行器,传感器故障)更为有效,可以提高系统检测故障的性能,减少了系统故障的漏报率。     

Actuator fault diagnosis for a class of nonlinear systems and its application to a laboratory 3D crane

In this paper, an actuator fault diagnosis scheme is proposed for a class of affine nonlinear systems with both known and unknown inputs. The scheme is based on a novel input/output relation derived from the considered nonlinear systems and the use of the recently developed high-order sliding-mode robust differentiators. The main advantages of the proposed approach are that it does not require a design of nonlinear observer and applies to systems not necessarily detectable. Conditions are provided to characterize the feasibility of fault detection and isolation using the proposed scheme and the maximum number of isolatable actuator faults. The efficacy of the proposed actuator fault diagnosis approach is tested through experiments on a laboratory 3D Crane, and the experimental results show that the proposed actuator fault diagnosis approach is promising and can achieve fault detection and isolation satisfactorily.     

Robust Fault Detection Using Subspace Aided Data Driven Design

The paper deals with the design of robust fault detection system using subspace aided data driven techniques. Because of unavailability of system matrices for the complex processes, a new algorithm has been proposed to identify a robust parity vector directly from the process data. The identified parity vector is used to construct a residual generator having robustness against the process and sensor noises and increased sensitivity to actuator and sensor faults. The performance of the proposed fault detection scheme has been analyzed by simulation studies on a coupled liquid three tank system (CLTS).     

Robust nonlinear analytic redundancy for fault detection and isolation in mobile robot

A robust nonlinear analytical redundancy (RNLAR) technique is presented to detect and isolate actuator and sensor faults in a mobile robot. Both model-plant-mismatch (MPM) and process disturbance are considered during fault detection. The RNLAR is used to design primary residual vectors (PRV), which are highly sensitive to the faults and less sensitive to MPM and process disturbance, for sensor and actuator fault detection. The PRVs are then transformed into a set of structured residual vectors (SRV) for fault isolation. Experimental results on a Pioneer 3-DX mobile robot are presented to justify the effectiveness of the RNLAR scheme.     

Robust Fault Detection and Isolation Based on Finite-frequency H?/H∞ Unknown Input Observers and Zonotopic Threshold Analysis

This work proposes a robust fault detection and isolation scheme for discrete-time systems subject to actuator faults, in which a bank of H_?/H_∞ fault detection unknown input observers (UIOs) and a zonotopic threshold analysis strategy are considered. In observer design, finite-frequency H_? index based on the generalized Kalman-Yakubovich-Popov lemma and H_∞ technique are utilized to evaluate worst-case fault sensitivity and disturbance attenuation performance, respectively. The proposed H_?/H_∞ fault detection observers are designed to be insensitive to the corresponding actuator fault only, but sensitive to others. Then, to overcome the weakness of predefining threshold for FDI decision-making, this work proposes a zonotopic threshold analysis method to evaluate the generated residuals. The FDI decision-making relies on the evaluation with a dynamical zonotopic threshold. Finally, numerical simulations are provided to show the feasibility of the proposed scheme.      

Fault detection and isolation design for uncertain nonlinear systems based on full-order,reduced-order and high-order high-gain sliding-mode observers

This paper considers the observer-based fault detection and isolation design problems when the observer matching condition is not satisfied. Based on the relative degree concept, an auxiliary output vector that may satisfy the observer matching condition is constructed. Since the auxiliary output vector contains unknown information, we use a high-order high-gain sliding-mode observer to exactly estimate not only the auxiliary outputs, but also their derivatives in a finite time. Then, an adaptive robust full-order observer is developed to serve as an actuator fault detection observer. For the actuator fault reconstruction purpose, a reduced-order observer is proposed to estimate the system states even if there are some actuator faults and an actuator fault reconstruction method is provided to reach the fault isolation purpose. A numerical simulation example is used to illustrate the effectiveness of the proposed methods.     

Sensor‐fault tolerance using robust MPC with set‐based state estimation and active fault isolation

In this paper, a sensor fault‐tolerant control scheme using robust model predictive control (MPC) and set‐theoretic fault detection and isolation (FDI) is proposed. The robust MPC controller is used to control the plant in the presence of process disturbances and measurement noises while implementing a mechanism to tolerate faults. In the proposed scheme, fault detection (FD) is passive based on interval observers, while fault isolation (FI) is active by means of MPC and set manipulations. The basic idea is that for a healthy or faulty mode, one can construct the corresponding output set. The size and location of the output set can be manipulated by adjusting the size and center of the set of plant inputs. Furthermore, the inputs can be adjusted on‐line by changing the input‐constraint set of the MPC controller. In this way, one can design an input set able to separate all output sets corresponding to all considered healthy and faulty modes from each other. Consequently, all the considered healthy and faulty modes can be isolated after detecting a mode changing while preserving feasibility of MPC controller. As a case study, an electric circuit is used to illustrate the effectiveness of the proposed scheme. Copyright © 2016 John Wiley & Sons, Ltd.     

FDI by extended Kalman filter parameter estimation for an industrial actuator benchmark

The extended Kalman filter (EKF) is formulated as a parameter estimator and used to estimate position sensor bias and actuator current bias signals for the industrial actuator benchmark system. These bias estimates are compared instantaneously to a threshold for fault detection and identification (FDI). The paper reports results for applying this method to given benchmark data. The FDI performance is good for detecting position sensor and actuator current faults in the presence of unmodeled nonlinear dynamics and an unmodeled load change for small-amplitude signal conditions when the EKF implementation assumes parameter pseudonoise and a slow decay in the parameter dynamics. For large-amplitude signals, the results are reasonably good, but they suggest that a more accurate model for a saturation nonlinearity could improve the method's FDI performance.