Novel microfibrous‐structured silver catalyst for high efficiency gas‐phase oxidation of alcohols

Novel microfibrous‐structured silver catalysts were developed for gas‐phase selective oxidation of mono‐/aromatic‐/di‐alcohols. Sinter‐locked three‐dimensional microfibrous networks consisting of 5 vol % 8‐μm‐Ni (or 12‐μm‐SS‐316L) fibers and 95 vol % void volume were built up by the papermaking/sintering processes. Silver was then deposited onto the surface of the sinter‐locked fibers by incipient wetness impregnation method. At relatively low temperatures (e.g., 380°C), the microfibrous‐structured silver catalysts provided quite higher activity/selectivity compared to the electrolytic silver. The microfibrous Ag/Ni‐fiber offered much better low‐temperature activity than the Ag/SS‐fiber. The interaction at Ag particles and Ni‐fiber interface not only visibly increased the active/selective sites of Ag⁺ ions and Ag_nδ+ clusters but also significantly promoted their low‐temperature reducibility and ability for O₂ activation. In addition, the microfibrous structure provided a unique combination of large void volume, entirely open structure, high thermal conductivity and high permeability. © 2009 American Institute of Chemical Engineers AIChE J, 2010     

Liquid‐phase sintering of highly Na+ ion conducting Na3Zr2Si2PO12 ceramics using Na3BO3 additive

Na₃Zr₂Si₂PO₁₂ (NASICON) is a promising material as a solid electrolyte for all‐solid‐state sodium batteries. Nevertheless, one challenge for the application of NASICON in batteries is their high sintering temperature above 1200°C, which can lead to volatilization of light elements and undesirable side reactions with electrode materials at such high temperatures. In this study, liquid‐phase sintering of NASICON with a Na₃BO₃ (NBO) additive was performed for the first time to lower the NASICON sintering temperature. A dense NASICON‐based ceramic was successfully obtained by sintering at 900°C with 4.8 wt% NBO. This liquid‐phase sintered NASICON ceramic exhibited high total conductivity of ~1 × 10^?3 S cm^?1 at room temperature and low conduction activation energy of 28 kJ mol^?1. Since the room‐temperature conductivity is identical to that of conventional high‐temperature‐sintered NASICON, NBO was demonstrated as a good liquid‐phase sintering additive for NASICON solid electrolyte. In the NASICON with 4.8 wt% NBO ceramic, most of the NASICON grains directly bonded with each other and some submicron sodium borates segregated in particulate form without full penetration to NASICON grain boundaries. This characteristic composite microstructure contributed to the high conductivity of the liquid‐phase sintered NASICON.     

Effect of Sintering Temperature on Thermoelectric Properties of p‐Bi2Te3 Alloys Produced by Gas Atomization

In this research, p‐type Bi₂Te₃–75% Sb₂Te₃ thermoelectric alloy powders were produced by gas atomization and subsequently sintered by hot pressing at different temperatures. The grain growth of the hot‐pressed samples was observed with increasing sintering temperature from 380°C to 460°C. The compressive strength increased with increasing hot‐pressing temperature due to the high relative density of bulk samples obtained at high temperatures. The effect of sintering temperature on thermoelectric (TE) properties was studied. The maximum power factor 3.48 mW/mK² was obtained for the sample hot pressed at 420°C due to the resulting high electrical conductivity and enhanced Seebeck coefficient values.     

Silver‐coated copper nanowires with improved anti‐oxidation property as conductive fillers in low‐density polyethylene

Silver‐coated copper nanowires (AgCuNWs) are prepared by chemical plating method with copper nanowires (CuNWs) and Ag‐amine reagent. The prepared AgCuNWs with silver content of 66.52 wt.%, diameter 28–33 nm exhibited improved anti‐oxidation behaviour. The silver coating on AgCuNWs can effectively reduce the formation of copper oxide under room temperature. The temperature at which nanowires begin to gain weight can be improved from 85 to 230°C and the maximum weight gain can be decreased from 20.3% to 3.2% by applying silver coating. The volume electrical resistivity of the AgCuNWs filled low‐density polyethylene nanocomposites is lower than that of the CuNWs filled low‐density polyethylene nanocomposites with same volume percentage of fillers because the silver content in the AgCuNWs is not oxidised during compression moulding. © 2012 Canadian Society for Chemical Engineering     

Effect of Sintering Additives on Relative Density and Li‐ion Conductivity of Nb‐Doped Li7La3ZrO12 Solid Electrolyte

Lithium ion conductors with garnet‐type structure are promising candidates for applications in all solid‐state lithium ion batteries, because these materials present a high chemical stability against Li metal and a rather high Li⁺ conductivity (10^?3–10^?4 S/cm). Producing densified Li‐ion conductors by lowering sintering temperature is an important issue, which can achieve high Li conductivity in garnet oxide by preventing the evaporation of lithium and a good Li‐ion conduction in grain boundary between garnet oxides. In this study, we concentrate on the use of sintering additives to enhance densification and microstructure of Li₇La₃ZrNbO₁₂ at sintering temperature of 900°C. Glasses in the LiO₂‐B₂O₃‐SiO₂‐CaO‐Al₂O₃ (LBSCA) and BaO‐B₂O₃‐SiO₂‐CaO‐Al₂O₃ (BBSCA) system with low softening temperature (<700°C) were used to modify the grain‐boundary resistance during sintering process. Lithium compounds with low melting point (<850°C) such as LiF, Li₂CO₃, and LiOH were also studied to improve the rearrangement of grains during the initial and middle stages of sintering. Among these sintering additives, LBSCA and BBSCA were proved to be better sintering additives at reducing the porosity of the pellets and improving connectivity between the grains. Glass additives produced relative densities of 85–92%, whereas those of lithium compounds were 62–77%. Li₇La₃ZrNbO₁₂ sintered with 4 wt% of LBSCA at 900°C for 10 h achieved a rather high relative density of 85% and total Li‐ion conductivity of 0.8 × 10^?4 S/cm at room temperature (30°C).     

Electrical conductivity characteristics of Sr substituted layered perovskite cathode (SmBa0.5Sr0.5Co2O5+d) for intermediate temperature-operating solid oxide fuel cell

The high electrical conductivity of the cathode is one of the important factors for reducing the polarization resistance. For this reason, we here report the electrical conductivity characteristics of SmBa_0.5Sr_0.5Co₂O_5+δ (SBSCO) as a function of sintering temperature and current ranges. Calcined SBSCO samples were sintered at 1000, 1050, 1100, and 1150 °C. The current ranges applied in the process of measuring electrical conductivity were subdivided as 1.0A [0.05step], 0.5A [0.025step], and 0.1A [0.005step]. It was found that the sintering temperature affected the electrical conductivity in the following way: when the sintering temperature increases, an increase in the observed electrical conductivity is the result. However, as the current range decreases, it was found that the electrical conductivity would increase. The maximum and minimum conductivities of SBSCO sintered at 1150 °C were 2263S?cm^?1 at 50 °C and 382 S?cm^?1 at 900 °C with metallic behavior in air condition. When a current of 0.1A was applied to SBSCO sintered at 1150 °C, the electrical conductivity at the 800 °C was 1377.15 S/cm. It can be determined that the increase in the internal charge carrier flux of the SBSCO is associated with the decrease in the overall electrical conductivity of the Co-based metallic electrical conductivity. These results show that the high sintering temperature and low current range enable higher electrical conductivity at high operating temperature.     

Microwave dielectric properties of SnO‐SnF2‐P2O5 glass and its composite with alumina for ULTCC applications

Ultralow‐temperature sinterable alumina‐45SnF₂:25SnO:30P₂O₅ glass (Al₂O₃‐SSP glass) composite has been developed for microelectronic applications. The 45SnF₂:25SnO:30P₂O₅ glass prepared by melt quenching from 450°C has a low T_g of about 93°C. The SSP glass has ε_r and tanδ of 20 and 0.007, respectively, at 1 MHz. In the microwave frequency range, it has ε_r=16 and Q_u × f=990 GHz with τ_f=?290 ppm/°C at 6.2 GHz with coefficient of thermal expansion (CTE) value of 17.8 ppm/°C. A 30 wt.% Al₂O₃ ‐ 70 wt.% SSP composite was prepared by sintering at different temperatures from 150°C to 400°C. The crystalline phases and dielectric properties vary with sintering temperature. The alumina‐SSP composite sintered at 200°C has ε_r=5.41 with a tanδ of 0.01 (1 MHz) and at microwave frequencies it has ε_r=5.20 at 11 GHz with Q_u × f=5500 GHz with temperature coefficient of resonant frequency (τ_f)=?18 ppm/°C. The CTE and room‐temperature thermal conductivity of the composite sintered at 200°C are 8.7 ppm/°C and 0.47 W/m/K, respectively. The new composite has a low sintering temperature and is a possible candidate for ultralow‐temperature cofired ceramics applications.     

High‐Temperature Electrical Conductivity of LaCr1−xCoxO3 Ceramics

LaCr_1?xCo_xO₃ solid‐solution ceramics (x = 0.0–0.3) were prepared by pressureless sintering of a submicrometer powder. The powder was synthesized by a modified glycine nitrate process at 800°C. The electrical conductivity of the material sintered at 1600°C was measured by AC four‐wire method from room temperature to 1200°C. While undoped (x = 0) LaCrO₃ revealed semiconductivity dominated by thermally activated mobility of small polarons over a vast temperature range, substitution of Co for Cr gave rise for a pronounced enhancement of conductivity at temperatures >200°C. XPS analysis showed that the concentration of Cr⁴⁺ on the Cr‐site and Co²⁺ at the Co‐site increased with Co substitution suggesting a thermally activated redox reaction Cr³⁺ + Co³⁺→Cr⁴⁺ + Co²⁺ to create additional charge carriers. Thus, Co doping offers a high potential for designing the electrical conductivity making LaCr_1?xCo_xO₃ an interesting resistivity material for high temperature applications.     

Enhancement of electrical properties of anisotropically conductive adhesive joints via low temperature sintering

The electrical properties of anisotropically conductive adhesives (ACAs) joints through low temperature sintering of nano silver (Ag) particles were investigated and compared with that of the submicron‐sized Ag‐filled ACA and lead‐free solder joints. The nano Ag particles used exhibited sintering behavior at significantly lower temperatures (<200°C) than at the bulk Ag melting temperature (960°C). The sintered nano Ag particles significantly reduced the joint resistance and enhanced the current carrying capability of ACA joints. The improved electrical performance of ACA was attributed to the reduced interfaces between the Ag particles and the increased interfacial contact area between nano Ag particles and bond pads by the particle sintering. The reduced joint resistance was comparable to that of the lead‐free (tin/3.5 silver/0.5 copper) metal solder joints. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1665–1673, 2006     

Fabrication and Characterization of Anode‐Supported Low‐Temperature SOFC Based on Gd‐Doped Ceria Electrolyte

Large‐size, 9.5 cm × 9.5 cm, Ni‐Gd_0.1Ce_0.9O_1.95 (Ni‐GDC) anode‐supported solid oxide fuel cell (SOFC) has been successfully fabricated with NiO‐GDC anode substrate prepared by tape casting method and thin‐film GDC electrolyte fabricated by screen‐printing method. Influence of the sintering shrinkage behavior of NiO‐GDC anode substrate on the densification of thin GDC electrolyte film and on the flatness of the co‐sintered electrolyte/anode bi‐layer was studied. The increase in the pore‐former content in the anode substrate improved the densification of GDC electrolyte film. Pre‐sintering temperature of the anode substrate was optimized to obtain a homogeneous electrolyte film, significantly reducing the mismatch between the electrolyte and anode substrate and improving the electrolyte quality. Dense GDC electrolyte film and flat electrolyte/anode bi‐layer can be fabricated by adding 10 wt.% of pore‐former into the composite anode and pre‐sintering it at 1,100 °C for 2 h. Composite cathode, La_0.6Sr_0.4Fe_0.8Co_0.2O₃, and GDC (LSCF‐GDC), was screen‐printed on the as‐prepared electrolyte surface and sintered to form a complete single cell. The maximum power density of the single cell reached 497 mW cm^–2 at 600 °C and 953 mW cm^–2 at 650 °C with hydrogen as fuel and air as oxidant.     

Low‐Temperature Sintering of β‐Spodumene Ceramics Using Li2O–GeO2 as a Sintering Additive

Low‐temperature sintering of β‐spodumene ceramics with low coefficient of thermal expansion (CTE) was attained using Li₂O–GeO₂ sintering additive. Single‐phase β‐spodumene ceramics could be synthesized by heat treatment at 1000°C using highly pure and fine amorphous silica, α‐alumina, and lithium carbonate powders mixture via the solid‐state reaction route. The mixture was calcined at 950°C, finely pulverized, compacted, and finally sintered with or without the sintering additive at 800°C–1400°C for 2 h. The relative density reached 98% for the sample sintered with 3 mass% Li₂O–GeO₂ additive at 1000°C. Its Young's modulus was 167 GPa and flexural strength was 115 MPa. Its CTE (from R.T. to 800°C) was 0.7 × 10^?6 K^?1 and dielectric constant was 6.8 with loss tangent of 0.9% at 5 MHz. These properties were excellent or comparative compared with those previously reported for the samples sintered at around 1300°C–1400°C via melt‐quenching routes. As a result, β‐spodumene ceramics with single phase and sufficient properties were obtained at about 300°C lower sintering temperature by adding Li₂O–GeO₂ sintering additive via the conventional solid‐state reaction route. These results suggest that β‐spodumene ceramics sintered with Li₂O–GeO₂ sintering additive has a potential use as LTCC for multichip modules.     

Flash sintering of a three‐phase alumina,spinel, and yttria‐stabilized zirconia composite

Three‐phase ceramic composites constituted from equal volume fractions of α‐Al₂O₃, MgAl₂O₄ spinel, and cubic 8 mol% Y₂O₃‐stabilized ZrO₂ (8YSZ) were flash‐sintered under the influence of DC electric fields. The temperature for the onset of rapid densification (flash sintering) was measured using a constant heating rate at fields of 50‐500 V/cm. The experiments were carried out by heating the furnace at a constant rate. Flash sintering occurred at a furnace temperature of 1350°C at a field of 100 V/cm, which dropped to 1150°C at a field of 500 V/cm. The sintered densities ranged from 90% to 96%. Higher electric fields inhibited grain growth due to the lowering of the flash temperature and an accelerated sintering rate. During flash sintering, alumina reacted with the spinel phase to form a high‐alumina spinel solid solution, identified by electron dispersive spectroscopy and from a decrease in the spinel lattice parameter as measured by X‐ray diffraction. It is proposed that the solid solution reaction was promoted by a combination of electrical field and Joule heating.     

Silver Salt of 4,6‐Diazido‐N‐nitro‐1,3,5‐triazine‐2‐amine – Characterization of this Primary Explosive

A new primary explosive, the silver salt of 4,6‐diazido‐N‐nitro‐1,3,5‐triazine‐2‐amine (AgDANT), was synthesized and characterized. AgDANT was prepared with a 97 % yield and characterized by IR spectroscopy, single‐crystal X‐ray diffraction, and DTA. The crystal density of AgDANT is 2.530 g cm⁻³ and the molecule consists of a centro‐symmetric dimer with a high degree of planarity. The intramolecular Ag Ag distance is relatively low (331 pm) and can be considered as a strong argentophilic interaction. AgDANT is non‐hygroscopic and its solubility in water (1.27 mg in 100 mL at 23 °C) is on a similar level of solubility to that of silver azide. The sensitivity of AgDANT to impact is slightly higher than that for MF, sensitivity to friction is the same as for LA, and sensitivity to electric discharge is between that for LS and MF. Initiation efficiency of AgDANT was tested in electric detonators and compared to dextrinated lead azide (initiation efficiency of AgDANT is 40 mg for PETN secondary charge). The thermal resistance of detonators with AgDANT is satisfactory; all detonators were fully functional after exposure at 65 °C (30 d) and 85 °C (2 d).     

Conductivity Studies of Silver‐, Potassium‐, and Magnesium‐Doped Hydroxyapatite

We report the electrical transport properties of silver‐, potassium‐, and magnesium‐doped hydroxyapatites (HAs). While Ag+ or K⁺ doping to HA enhances the conductivity, Mg⁺² doping lowers the conductivity when compared with undoped HA. The mechanism behind the observed differences in ionic conductivity has been discussed using the analysis of high‐temperature frequency‐dependent conductivity data, Cole–Cole plots of impedance data as well as on the basis of the frequency dependence of the imaginary part (M″) of the complex electric modulus. The f_max of modulus M″ decreased in silver‐ and potassium‐doped samples in comparison with the undoped HA.     

New Sintered Li2O–Al2O3–SiO2 Ultra‐Low Expansion Glass‐Ceramic

We developed a new Li₂O–Al₂O₃–SiO₂ (LAS) ultra‐low expansion glass‐ceramic by nonisothermal sintering with concurrent crystallization. The optimum sintering conditions were 30°C/min with a maximum temperature of 1000°C. The best sintered material reached 98% of the theoretical density of the parent glass and has an extremely low linear thermal expansion coefficient (0.02 × 10^?6/°C) in the temperature range of 40°C–500°C, which is even lower than that of the commercial glass‐ceramic Ceran^® that is produced by the traditional ceramization method. The sintered glass‐ceramic presents a four‐point bending strength of 92 ± 15 MPa, which is similar to that of Ceran^® (98 ± 6 MPa), in spite of the 2% porosity. It is white opaque and does not have significant infrared transmission. The maximum use temperature is 600°C. It could thus be used on modern inductively heated cooktops.     

High electrocaloric effect in hot‐pressed Pb0.85La0.1(Zr0.65Ti0.35)O3 ceramics with a wide operating temperature range

The temperature stability of the electrocaloric effect (ECE) in relaxor ferroelectric Pb_0.85La_0.1(Zr_0.65Ti_0.35)O₃ (PLZT) prepared by the hot‐press sintering method has been investigated. Compared to the PLZTs prepared via the conventional sintering process, the hot‐pressed PLZTs exhibit larger ECE and superior temperature stability. The hot‐pressed sample with an appropriate content of excess PbO presents a high ΔT of 2.4°C and ΔS of 2.3 J kg^?1·K^?1, both of which are 30% greater than those of the conventionally sintered samples measured at 100 kV·cm^?1. More importantly, the hot‐pressed specimens display great stable electrical properties, including the dielectric breakdown strength and electrical resistivity in the temperature range from 0°C to 100°C, whose ECE instability, especially, is only one‐half that of the samples prepared by the conventional solid‐state method. In addition, the ECE and its stability of the hot‐pressed sample can be further enhanced by increasing the operating electric field to a relatively high level of 200 kV·cm^?1. This work demonstrates hot‐press sintering is an effective method to fabricate ferroelectric ceramics with high ECE as well as desirable temperature stability.     

Carbon nanotube/graphene oxide‐added CaO‐B2O3‐SiO2 glass/Al2O3 composite as substrate for chip‐type supercapacitor

A CaO‐B₂O₃‐SiO₂ (CBS) glass/40 wt% Al₂O₃ composite sintered at 900°C exhibited a dense microstructure with a low porosity of 0.21%. This composite contained Al₂O₃ and anorthite phases, but pure glass sintered at 900°C has small quantities of wollastonite and diopside phases. This composite was measured to have a high bending strength of 323 MPa and thermal conductivity of 3.75 W/(mK). The thermal conductivity increased when the composite was annealed at 850°C after sintering at 900°C, because of the increase in the amount of the anorthite phase. 0.25 wt% graphene oxide and 0.75 wt% multi‐wall carbon nanotubes were added to the CBS/40 wt% Al₂O₃ composite to further enhance the thermal conductivity and bending strength. The specimen sintered at 900°C and subsequently annealed at 850°C exhibited a large bending strength of 420 MPa and thermal conductivity of 5.51 W/(mK), indicating that it would be a highly effective substrate for a chip‐type supercapacitor.     

Low‐temperature sintering and thermal stability of Li2GeO3‐based microwave dielectric ceramics with low permittivity

A low‐permittivity dielectric ceramic Li₂GeO₃ was prepared by the solid‐state reaction route. Single‐phase Li₂GeO₃ crystallized in an orthorhombic structure. Dense ceramics with high relative density and homogeneous microstructure were obtained as sintered at 1000‐1100°C. The optimum microwave dielectric properties were achieved in the sample sintered at 1080°C with a high relative density ~ 96%, a relative permittivity ε_r ~ 6.36, a quality factor Q × f ~ 29 000 GHz (at 14.5 GHz), and a temperature coefficient of resonance frequency τ_f ~ ?72 ppm/^°C. The sintering temperature of Li₂GeO₃ was successfully lowered via the appropriate addition of B₂O₃. Only 2 wt.% B₂O₃ addition contributed to a 21.2% decrease in sintering temperature to 850°C without deteriorating the dielectric properties. The temperature dependence of the resonance frequency was successfully suppressed by the addition of TiO₂ to form Li₂TiO₃ with a positive τ_f value. These results demonstrate potential applications of Li₂GeO₃ in low‐temperature cofiring ceramics technology.     

Mechanical Alloying and Sintering of a Ni/10wt.%Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Nanocomposite and its Characterization

A Ni matrix nanocomposite reinforced by 10 wt.% Al₂O₃ was fabricated by mechanical alloying. The powders mixture was milled up to 24 h in a ball mill. Phase composition and morphology of prepared powders were investigated by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. To obtain compact bodies, pressing was applied on the milled powders; then sintered at different temperatures for 1 h in argon atmosphere. Furthermore, the effect of milling time and sintering temperature on microstructure. Physical, mechanical and electrical properties of the sintered nanocomposite specimens were evaluated. The results show decrease of particle size of milled powders (69 nm) as the time increased up to 24 h of milling with a noticeable presence of agglomerates. On the other hand, relative density, microhardness, compressive strength, elastic modulus and electrical conductivity of the sintered samples were found to progressively increase with the increasing of milling time and sintering temperature. Their maximum values were 97.36%, 1137 MPa, 633 MPa, 21.6 GPa and 9.71 × 10⁵ S/m, respectively, for the sample that was milled for 24 h and sintered at 1200 °C. On the other hand, the increasing milling time tended to decrease the fracture strain while it increased with increase of the sintering temperature.     

Structure,Microwave Dielectric Properties,and Novel Low‐Temperature Sintering of xSrTiO3–(1−x)LaAlO3 Ceramics with LTCC Application

xSrTiO₃–(1?x)LaAlO₃ ceramics with ZnO–B₂O₃ sintering aid were prepared by solid‐state reaction method leading to a significant decrease in sintering temperature from 1550°C to 1050°C. The structure, microwave dielectric properties, and low‐temperature sintering behavior were systematically investigated. The results revealed the relationships among ionic size, ionic polarizability and cell volume. With increasing additive, chemical ordering of B‐site cations was indicated with selected area electron diffraction (SAED) patterns, HRTEM images and Raman spectrum, which contributed to the greatly enhanced microwave dielectric properties. Particularly, the 0.7Sr_0.85 Mg_0.15TiO₃–0.3LaAlO₃ ceramics modified with 10 wt % ZnO‐B₂O₃ can further decrease the sintering temperature down to 950°C without deteriorating its performance. Thermal tests implied ceramics featured good chemical compatibility with Cu/Ag electrode. Thus, they can be cofired with internal Cu/Ag electrodes in special patterns to fulfill different electrical functions for LTCC (low‐temperature cofired ceramic) application.