Stabilization of bioethanol recovery with silicone rubber‐coated ethanol‐permselective silicalite membranes by controlling the pH of acidic feed solution

In order to produce highly concentrated bioethanol by pervaporation using an ethanol‐permselective silicalite membrane, techniques to suppress adsorption of succinic acid, which is a chief by‐product of ethanol fermentation and causes the deterioration in pervaporation performance, onto the silicalite crystals was investigated. The amount adsorbed increased as the pH of the aqueous succinic acid solution decreased. The pervaporation performance also decreased with decreasing pH when the ternary mixtures of ethanol/water/succinic acid were separated. Using silicalite membranes individually coated with two types of silicone rubber, pervaporation performance was significantly improved in the pH range of 5 to 7, when compared with that of non‐coated silicalite membranes in ternary mixtures of ethanol/water/succinic acid. Moreover, when using a silicalite membrane double‐coated with the two types of silicone rubber, pervaporation performance was stabilized at lower pH values. In the separation of bioethanol by pervaporation using the double‐coated silicalite membrane, removal of accumulated substances having an ultraviolet absorption maximum at approximately 260 nm from the fermentation broth proved to be vital for efficient pervaporation. Copyright © 2005 Society of Chemical Industry     

Reliable production of highly concentrated bioethanol by a conjunction of pervaporation using a silicone rubber sheet‐covered silicalite membrane with adsorption process

For the production of highly concentrated bioethanol by pervaporation using an ethanol‐permselective silicalite membrane, pervaporation performance was investigated using a silicalite membrane entirely covered with a silicone rubber sheet to prevent direct contact with acidic compounds. By using a resistance model for membrane permeation, the separation factor of the covered silicalite membrane towards ethanol can be estimated from the individual pervaporation performances of the silicalite membrane and the silicone rubber sheet. No decrease in the ethanol concentration through the silicone rubber sheet‐covered membrane was caused when ethanol solutions containing succinic acid were supplied. By directly passing the permeate‐enriched ethanol vapor mixed with water vapor through a dehydration column packed with a molecular sieve of pore size 0.3 nm, highly concentrated bioethanol up to 97% (w/w), greater than the azeotropic point in the ethanol/water binary systems, can be obtained from 9% (w/w) fermentation broth. Copyright © 2004 Society of Chemical Industry     

Ethanol perm‐selective B‐ZSM‐5 zeolite membranes from dilute solutions

Boron‐substituted MFI (B‐ZSM‐5) zeolite membranes with high pervaporation (PV) performance were prepared onto seeded inexpensive macroporous α‐Al₂O₃ supports from dilute solution and explored for the separation of ethanol/water mixtures by PV. The effects of several parameters on microstructures and PV performance of the B‐ZSM‐5 membranes were examined systematically, including the seed size, synthesis temperature, crystallization time, B/Si ratio, H₂O/SiO₂ ratio and silica source. A continuous and compact B‐ZSM‐5 membrane was fabricated from solution containing 1 tetraethyl orthosilicate/0.2 tetrapropylammonium hydroxide/0.06 boric acid/600 H₂O at 448 K for 24 h, showing a separation factor of 55 and a flux of 2.6 kg/m² h along with high reproducibility for a 5 wt % ethanol/water mixture at 333 K. It was demonstrated that the incorporation of boron into mobile five (MFI) structure could increase the hydrophobicity of B‐ZSM‐5 membrane evidenced by the improved contact angle and amount of the adsorbed ethanol, and thus enhance the PV property for ethanol/water mixtures. © 2016 American Institute of Chemical Engineers AIChE J, 62: 2447–2458, 2016     

Drastic improvement of bioethanol recovery using a pervaporation separation technique employing a silicone rubber‐coated silicalite membrane

A coupled fermentation/pervaporation process for reliable production of concentrated ethanol was studied using ethanol permselective silicalite membranes coated with two types of silicone rubber, KE‐45 and KE‐108, as a hydrophobic material. Ethanol recovery was greatly improved by using a membrane coated with KE‐45 silicone rubber. The recovered ethanol concentration in the permeate was 67% (w/w), and the amount of recovered ethanol from the broth was more than 10 times higher than that using a non‐coated membrane. Succinic acid and glycerol, by‐products created during fermentation, interfered with the pervaporation performance of the coated membrane when used to separate an ethanol/water solution. Copyright © 2003 Society of Chemical Industry     

Pervaporation membranes based on imide‐containing poly(amic acid) and poly(phenylene oxide)

Three imide‐containing poly(amic acids) were synthesized and used for homogeneous and composite membrane preparation. The transport properties of composite membranes consisting of an imide‐containing poly(amic acid) top layer on an asymmetric porous poly(phenylene oxide) support were studied in the pervaporation of aqueous solutions of organic liquids (ethanol, isopropanol, acetone, and ethylacetate) and organic/organic mixtures (ethylacetate/ethanol, methanol/cyclohexane). For most of the aqueous/organic mixtures, the composite membranes exhibited dehydration properties. Dilute aqueous solutions of ethylacetate were an exception. In these solutions, the composite membranes exhibited organophilic properties, high permeability, and selectivity with respect to ethylacetate. In the pervaporation of methanol/cyclohexane mixtures, methanol was removed with very high selectivity. To account for specific features of pervaporation on the composite membranes, the sorption and transport properties of homogeneous membranes prepared from polymers comprising the composite membrane [imide‐containing poly(amic acids) and poly(phenylene oxide)] were studied. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2361–2368, 2003     

Preparation and pervaporation performances of fumed‐silica‐filled polydimethylsiloxane–polyamide (PA) composite membranes

Fumed‐silica‐filled polydimethylsiloxane (PDMS)–polyamide (PA) composite membranes were prepared by the introduction of hydrophobic fumed silica into a PDMS skin layer. The cross‐sectional morphology of these filled composite membranes was observed with scanning electron microscopy. Their pervaporation performances were tested with aqueous ethanol solutions at 30, 35, and 40°C. Increasing the amount of the fumed silica resulted in significantly enhanced ethanol permeability of the membranes. When the content of the fumed silica in the PDMS skin layer was 20 wt %, the ethanol permeability increased to nearly twice that of the unfilled PDMS–PA composite membrane. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Selective separation of n‐butanol from aqueous solutions by pervaporation using silicone rubber‐coated silicalite membranes

BACKGROUND: To use butanol as a liquid fuel and feedstock, it is necessary to establish processes for refining low‐concentration butanol solutions. Pervaporation (PV) employing hydrophobic silicalite membranes for selective recovery of butanol is a promising approach. In this study, the adsorption behavior of components present in clostridia fermentation broths on membrane material (silicalite powder) was investigated. The potential of PV using silicone rubber‐coated silicalite membranes for the selective separation of butanol from model acetone–butanol–ethanol (ABE) solutions was investigated. RESULTS: The equilibrium adsorbed amounts of ABE per gram of silicalite from aqueous solutions of binary mixtures at 30 °C increased as follows: ethanol (95 mg) < acetone (100 mg) < n‐butanol (120 mg). The amount of butanol adsorbed is decreased by the adsorption of acetone and butyric acid. In the separation of ternary butanol/water/acetone mixtures, the enrichment factor for acetone decreased, compared with that in binary acetone/water mixtures. In the separation of a model acetone–butanol–ethanol (ABE) fermentation broth containing butyric acid by PV using a silicone rubber‐coated silicalite membrane, the permeate butanol concentration was comparable with that obtained in the separation of a model ABE broth without butyric acid. The total flux decreased with decreasing feed solution pH. CONCLUSION: A silicone rubber‐coated silicalite membrane exhibited highly selective PV performance in the separation of a model ABE solution. It is very important to demonstrate the effectiveness of PV in the separation of actual clostridia fermentation broths, and to identify the factors affecting PV performance. Copyright © 2011 Society of Chemical Industry     

Effect of operation conditions in the pervaporation of ethanol–water mixtures with poly(1‐trimethylsilyl‐1‐propyne) membranes

Poly(1‐trimethylsilyl‐1‐propyne) (PTMSP) is known to show preferential permeation of ethanol in the pervaporation of ethanol–water mixture. Although this polymer presents good characteristics for the separation of organic–water solutions, operation conditions and membrane characteristics, such as thickness, affect its pervaporation performance. The effect of temperature and feed concentration on pervaporation was studied. During pervaporation of 10 wt % ethanol–water solution, the separation factor (α_H2O^EtOH) remains almost constant, whereas the permeation flux (F) increases exponentially with operation temperature. On the other hand, the separation factor decreases, whereas the permeation flux increases with ethanol content in the feed mixture. The membrane thickness also affects the performance of PTMSP polymer films: selectivity increases sharply with membrane thickness up to 50 μm, whereas it remains constant for thicker membranes. The permeation flux decreases with membrane thickness in the whole range studied. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94:1395–1403, 2004     

Synthesis of BZSM‐5 Membranes Using Nano‐Zeolitic Seeds: Characterization and Separation Performance

Nanoseeds of BZSM‐5 zeolite with a narrow particle size distribution of 100–200 nm were successfully prepared under mild hydrothermal conditions. Thin and oriented BZSM‐5 membranes of 3–4 μm, prepared at low temperature, were manufactured and examined for the separation of 5 wt‐% ethanol/water mixtures. Separation factor and flux were 13.93 and 1.11 kg m^–2h^–1, respectively. The temperature of synthesis showed a remarkable influence on the morphology, crystal orientation and separation performance of the membranes. The thinner a,b‐oriented membrane showed a higher separation performance than the thicker h0h‐oriented one.     

Single‐step fabrication of an anode supported planar single‐chamber solid oxide fuel cell

We present single‐step‐co‐sintering manufacture of a planar single‐chamber solid oxide fuel cell (SC‐SOFC) with porous multilayer structures consisting of NiO/CGO, CGO and CGO‐LSCF as anode, electrolyte, and cathode, respectively. Their green tapes were casted with 20 μm thickness and stacked into layers of anode, electrolyte, and cathode (10:2:2), then hot‐pressed at 2 MPa and 60°C for 5 minutes (deemed optimal). Subsequently, hot laminated layers were cut into 40 × 40 mm cells and co‐sintered up to 1200°C via different sintering profiles. Shrinkage behavior and curvature developments of cells were characterized, determining the best sintering profile. Hence, anode‐supported SC‐SOFCs were fabricated via a single‐step co‐sintering process, albeit with curvature formation at edges. Subsequently, anode thickness was increased to 800 μm and electrolyte reduced to 20 μm to obtain SOFCs with drastically reduced curvature with the help of a porous alumina cover plate.     

Preparation and characterization of Silicalite‐1/PDMS surface sieving pervaporation membrane for separation of ethanol/water mixture

To improve the pervaporation performance of Silicalite‐1/PDMS composite membrane by adding a small amount of Silicalite‐1 zeolite, novel Silicalite‐1/PDMS surface sieving membranes (SSMs) were prepared by attaching Silicalite‐1 particles on the PDMS membrane surface. The obtained membranes and traditional mixed‐matrix membranes (MMMs) were characterized by SEM, XRD, TGA, FT‐IR, and pervaporation separation of ethanol–water mixture. Effects of Silicalite‐1 particles content, feed temperatures, and feed compositions on the separation performance were discussed. From the cross‐section view SEM images of SSMs, a two‐layer structure was observed. The thickness of the Silicalite‐1 layer was about 300 nm to 2 μm. The TGA analysis indicates that the zeolite concentration in 3 wt % SSM is lower than 10 wt % MMMs. In the ethanol/water pervaporation experiment, the separation factor of Silicalite‐1/PDMS SSMs increased considerably compared with pure PDMS membrane. When the suspensions concentrations of Silicalite‐1 particles reached 3 wt %, the separation factor was about 217% increase over pure PDMS membrane and 52.9% increase over 10 wt % Silicalite‐1/PDMS MMMs. As the ethanol concentration in the feed increases, the separation factor of SSMs increases, whereas permeation flux decreases. At the same time, with increasing operating temperature, the permeation flux of SSMs increased. The stability of SSMs at high temperature is better than the traditional MMMs. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42460.     

Processing of ethanol fermentation broths by Candida krusei to separate bioethanol by pervaporation using silicone rubber‐coated silicalite membranes

BACKGROUND: Pervaporation employing ethanol‐permselective silicalite membranes as an alternative to distillation is a promising approach for refining low‐concentration bioethanol solutions. However, to make the separation process practicable, it is extremely important to avoid the problems caused by the adsorption of succinate on the membrane during the separation process. In this work, the pervaporation of an ethanol fermentation broth without succinate was investigated, as well as the influence of several fermentation broth nutrient components. RESULTS: Candida krusei IA‐1 produces an extremely low level of succinate. The decrease in permeate ethanol concentration through a silicone rubber‐coated silicalite membrane during the separation of low‐succinate C. krusei IA‐1 fermentation broth was significantly improved when compared with that obtained using Saccharomyces cerevisiae broth. By treating the fermentation broth with activated carbon, bioethanol was concentrated as efficiently as with binary mixtures of ethanol/water. The total flux was improved upto 56% of that obtained from the separation of binary mixtures, compared with 43% before the addition of activated carbon. Nutrients such as peptone, yeast extract and corn steep liquor had a negative effect on pervaporation, but this response was distinct from that caused by succinate. CONCLUSION: For consistent separation of bioethanol from C. krusei IA‐1 fermentation broth by pervaporation, it is useful to treat the low nutrient broth with activated carbon. To further improve pervaporation performance, it will be necessary to suppress the accumulation of glycerol. Copyright © 2009 Society of Chemical Industry     

Stabilized production of highly concentrated bioethanol from fermentation broths by Zymomonas mobilis by pervaporation using silicone rubber‐coated silicalite membranes

Since pervaporation performance of ethanol‐permselective silicalite membrane, which is an aluminum‐free hydrophobic zeolite, in the separation of fermentation broths by yeast are negatively affected by succinic acid, the potential of pervaporation using silicone rubber‐coated silicalite membranes of ethanol fermentation broths, not containing succinic acid, by Zymomonas mobilis was investigated for the reliable production of concentrated bioethanol. In the separation of fermentation broths, the pervaporation performance was influenced by nutrients used for the preparation of fermentation broths. In the separation of a broth prepared with yeast extract, pervaporation performance was greatly compromised by accumulation of a substance(s) having an ultraviolet absorption maximum at approximately 260 nm not only in total flux, but also in permeate ethanol concentration compared to the separation of binary ethanol/water mixtures. When supplying a prepared broth with corn steep liquor without the accumulation of a substance(s) having an ultraviolet absorption maximum at approximately 260 nm, the permeate ethanol concentration did not decrease. Treating the prepared broth with activated carbon was effective in restraining the decrease in total flux. Pervaporation performance is also deteriorated by the adsorption of lactic acid contained in corn steep liquor onto the silicalite crystals. In the separation of ternary mixtures of ethanol/water/lactic acid, accomplished by adjusting the ternary mixtures to pH > 5, more than 90% of the permeation flux in the separation of binary ethanol/water mixtures was obtained, and the permeate ethanol concentration was comparable to that obtained in the separation of binary mixtures. For stably performing pervaporation, it is important to prepare ethanol fermentation broths by Zymomonas mobilis in which lactic acid concentration is as low as possible. Copyright © 2007 Society of Chemical Industry     

Poly(vinyl alcohol)/ZIF‐8‐NH2 mixed matrix membranes for ethanol dehydration via pervaporation

Ethanediamine‐modified zeolitic imidazolate framework (ZIF)‐8 particles (ZIF‐8‐NH₂) is synthesized and incorporated in the poly(vinyl alcohol) (PVA) matrix to fabricate novel PVA/ZIF‐8‐NH₂ mixed matrix membranes (MMMs) for pervaporation dehydration of ethanol. The PVA/ZIF‐8‐NH₂ MMMs exhibit enhanced membrane homogeneity and separation performance because of the higher hydrophilicity and restricted agglomeration of the particles, as compared to corresponding MMMs loaded with unmodified particles. The effect of ZIF‐8‐NH₂ loading in the MMMs is studied and the MMM with a 7.5 wt % ZIF‐8‐NH₂ loading shows the best pervaporation performance for ethanol dehydration at 40°C. Various characterization techniques (Fourier transform infrared, scanning electron microscope, contact angle, sorption test, etc.) are used to investigate the MMMs loaded with ZIF‐8 and ZIF‐8‐NH₂ particles. The impact of operation conditions on pervaporation performance is also performed. The performance benchmarking shows that the MMMs have superior separation factors and comparable flux to most other PVA hybrid membranes. © 2016 American Institute of Chemical Engineers AIChE J, 62: 1728–1739, 2016     

Tubular composite PVA ceramic supported membrane for bio-ethanol production

Thin polyvinyl alcohol (PVA) layers loaded with fumed silica were coated on porous ceramic supports. Scanning electron microscope (SEM) was used to characterize the ceramic-supported thin PVA active layers and the effects of coating gel PVA concentration on thickness and density of the active layers were investigated. Pervaporation (PV) dehydration of 90 wt.% ethanol was performed at temperatures of 30, 45 and 60 °C. The values of water flux (0.05–2.92 kg/m² h) and selectivity (3–180) exceed typical values obtained for pure PVA membranes. Besides the pervaporation separation index (PSI) varies from 5.84 to 82.81. Compared to pure PVA membrane with maximum PSI of 47.2, the pervaporation performance was significantly improved. The best separation performance was obtained using the membrane prepared from 5 wt.% PVA solution containing 6 wt.% fumed silica and at pervaporation temperature of 45 °C with permeation flux of 1.69 kg/m² h, and selectivity of 50. The highest permeation flux, selectivity and PSI was 2.92 kg/m² h, 180 and 82.81, obtained at 60, 30 and 45 °C, respectively, while using membranes loaded with 8, zero and 6 wt.% of fumed silica in PVA membrane prepared from 5, 10 and 5 wt.% PVA solutions, respectively. The novel ceramic support increased mechanical strength of the membrane and protected the ultrathin polymeric top active layer under aggressive operating conditions, especially high pressure gradient across the membrane. Incorporation of fumed silica also resulted in higher water permeation flux. Due to these results, the synthesized membranes are suitable for ethanol purification in industrial scales.     

Plasma‐modified poly(vinyl alcohol) membranes for the dehydrationof ethanol

Non‐porous poly(vinyl alcohol) (PVA) membranes prepared by a cast‐evaporating technique were covered with an allyl alcohol or acrylic acid plasma‐polymerized layer. The wettability and the surface energy, as well as the chemical nature of the deposit, were assigned by X‐ray photoelectron spectroscopy (XPS) and Fourier‐transform infrared spectroscopy (FTIR). The ability of the modified membranes for dehydrating the water/ethanol azeotropic mixture by pervaporation was studied at 25, 40 and 60 °C. The best selectivity (α = 250 at 25 °C) was obtained in the case of the allyl alcohol plasma treatment. The results obtained are discussed on the basis of the hydrophilicity as well as in terms of the weakly crosslinked superficial layer that favoured the membrane swelling. Copyright © 2003 Society of Chemical Industry     

A study on the characteristics and pervaporation performance of polyamide thin‐film composite membranes with modified polyacrylonitrile as substrate for bioethanol dehydration

To improve the pervaporation performance in separating an aqueous ethanol solution, polyamide thin‐film composite (TFC) membranes (m‐tolidine‐H‐TMC/mPAN) were prepared through the interfacial polymerization reaction between trimesoyl chloride (TMC) and 2,2'‐dimethylbenzidine hydrochloride (m‐tolidine‐H) on the surface of a modified polyacrylonitrile (mPAN) membrane. The effects of the feed ethanol concentration on the pervaporation performance and the durability of m‐tolidine‐H‐TMC/mPAN TFC membranes were investigated. To choose the optimal mPAN membrane as the TFC substrate, the effect of hydrolysis time on the chemical properties and separation performance of an mPAN substrate was also studied. An appropriate hydrolysis time of 15 min was chosen to obtain the mPAN substrate due to the corresponding high permeation flux. The m‐tolidine‐H‐TMC/mPAN TFC membrane exhibited a high pervaporation performance for ethanol dehydration. A positron annihilation lifetime spectroscopy experiment was used to estimate the mean free‐volume radius of the m‐tolidine‐H‐TMC polyamide selective layer, which lay between the radii of the water and ethanol molecules. © 2013 Society of Chemical Industry     

Developing thin‐film‐composite forward osmosis membranes on the PES/SPSf substrate through interfacial polymerization

A new scheme has been developed to fabricate high‐performance forward osmosis (FO) membranes through the interfacial polymerization reaction on porous polymeric supports. p‐Phenylenediamine and 1,3,5‐trimesoylchloride were adopted as the monomers for the in‐situ polycondensation reaction to form a thin aromatic polyamide selective layer of 150 nm in thickness on the substrate surface, a lab‐made polyethersulfone (PES)/sulfonated polysulfone (SPSf)‐alloyed porous membrane with enhanced hydrophilicity. Under FO tests, the FO membrane achieved a higher water flux of 69.8 LMH when against deionized water and 25.2 LMH when against a model 3.5 wt % NaCl solution under 5.0 M NaCl as the draw solution in the pressure‐retarded osmosis mode. The PES/SPSf thin‐film‐composite (TFC)‐FO membrane has a smaller structural parameter S of 238 μm than those reported data. The morphology and topology of substrates and TFC‐FO membranes have been studied by means of atomic force microscopy and scanning electronic microscopy. © 2011 American Institute of Chemical Engineers AIChE J, 2012     

Selective separation of water from aqueous alcohol mixtures through functionalized syndiotactic poly(styrene‐co‐4‐methylstyrene) membranes by pervaporation

The pervaporation performances of a series of functionalized syndiotactic poly(styrene‐co‐4‐methylstyrene) (SPSM) membranes for various alcohol mixtures were investigated. The syndiotactic polystyrene copolymers, poly(styrene‐co‐4‐methylstyrene) (SPSM), were prepared by styrene with 4‐methylstyrene using a Cp*Ti(OCH₃)₃/methyl aluminoxane (metallocene/MAO) catalyst. The effect of functionalization on the thermal properties and polymer structure of the SPSM membranes were also investigated. The crystallinity of the functionalized SPSM membrane is lower than that of the unfunctionalized SPSM membranes. The water molecules preferentially permeate through the SPSM membranes. Compared with unfunctionalized SPSM membranes, the functionalized SPSM membrane effectively increases the membrane formation performances and the pervaporation performances. The optimun pervaporation performance (a separation factor of 510 and permeation rate of 220 g/m²h) was obtained by the bromination of SPSM (SPSMBr) membrane with a 90 wt % aqueous ethanol solution. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2247–2254, 2002     

Preparation of Tubular Silicalite Membranes by Hydrothermal Synthesis with Electrophoretic Deposition as a Seeding Technique

Preparation of tubular silicalite membranes by hydrothermal synthesis with electrophoretic deposition (EPD) as a seeding technique was investigated. Two micrometers of small silicalite seeds were produced by an open-system hydrothermal synthesis at 100°C. These seeds were dispersed in 1-propanol and seeded on porous tubular stainless-steel supports by EPD; it had a high productivity and uniformity. The seeded support was then hydrothermally treated, and a tubular silicalite membrane was obtained. The pervaporation performance of this membrane showed a separation factor α of 70 with a total flux of 0.35 kg·(m²·h)⁻¹ for a 5 vol% EtOH aqueous solution at 30°C.