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1.
The volume resistivity and percolation thresholds of carbon black (CB) filled polypropylene (PP), PP/epoxy, and PP/epoxy/glass fiber (GF) composites were measured. The morphology of these conductive polymer composites was studied with scanning electron microscopy (SEM). The effects of the GF and epoxy contents on the volume resistivity were also investigated. The PP/epoxy/GF/CB composite exhibited a reduced percolation threshold, in comparison with that of the PP/CB and PP/epoxy/CB composites. At a given CB content, the PP/epoxy/GF/CB composite had a lower volume resistivity than the PP/CB and PP/epoxy/CB composites. SEM micrographs showed that CB aggregates formed chainlike structures and dispersed homogeneously within the PP matrix. The addition of the epoxy resin to PP resulted in the preferential location of CB in epoxy, whereas in the PP/epoxy/GF multiphase blends, because of the good affinity of CB to epoxy and of epoxy to GF, CB particles were located in the epoxy phase coated on GF. The decreased percolation threshold and volume resistivity indicated that conductive paths existed in the PP/epoxy/GF/CB composite. The conductive paths were probably formed through the interconnection of GF. Appropriate amounts of GF and epoxy should be used to decrease the volume resistivity and provide sufficient epoxy coating. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1142–1149, 2005  相似文献   

2.
In this study, relatively large amounts of polypropylene (PP) and ethylene–propylene–diene (EPDM) were melt‐mixed with multiwalled carbon nanotubes (MWCNTs). Although the melt‐compounding method has many advantages, the uniform dispersion of carbon nanotubes in the polymer matrix is still the most challenging task. Because the electrical conductivity of composites is strongly influenced by the filler's state of dispersion and the extent of filler breakage during processing, the effects of the viscosity and processing conditions, such as the mixing time, rotor speed, and cooling rate, on the surface resistivity were studied. The PP/MWCNT nanocomposites displayed a high dependence of surface resistivity on the cooling rate, and the EPDM/MWCNT nanocomposites displayed a higher surface resistivity at the same content of MWCNTs and less dependence of surface resistivity on the cooling rate compared with PP/MWCNT nanocomposites. The increased surface resistivity of the EPDM/MWCNT nanocomposites was observed when EPDM with higher viscosity was used to prepare the EPDM/MWCNT nanocomposites. By increasing the rotor speed, lower surface resistivity was obtained in the PP/MWCNT nanocomposites. However, by increasing the rotor speed, a higher surface resistivity was obtained in the EPDM/MWCNT nanocomposites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

3.
Polypropylene–clay nanocomposites were prepared by a solution technique and a subsequent melt‐mixing process. A titanate coupling agent was used to improve the compatibility of the nanoclay particles with the polypropylene. The dispersion of the nanoclay particles in polypropylene was studied with X‐ray diffraction (XRD) and transmission electron microscopy (TEM). An increased d‐spacing value of the clay particles in the nanocomposites was observed, and it was compared with the values of as‐mined (pristine) and as‐received (organophilic) clay particles. The number of intercalated layers in a single clay crystallite was determined to be 4, and the number was confirmed with XRD data and TEM images. On the basis of the Daumas–Herold model (which is widely used for graphite intercalation compounds), the stage 2 and stage 3 structures of montmorillonite particles in polypropylene were recommended. A study on the stage structure suggested a way of determining the presence of polymer molecules in the clay galleries. The results confirmed the existence of single‐layered platelets with improved dispersion in polypropylene. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 218–226, 2005  相似文献   

4.
Copolypropylene/organoclay nanocomposites are prepared by melt intercalation method in this research. Two different routes for addition of compatibilizer are examined, i.e. addition in the twin‐screw extruder along with the polymer and the clay powder simultaneously and premixing the compatibilizer with the reinforcement in a batch mixer before addition to the polypropylene (PP) matrix. Morphology, tensile and impact properties and deformation mechanisms of the samples made via two procedures are studied and compared with those of the noncompatibilized system. To study the structure of nanocomposites, x‐ray diffraction and transmission electron microscopy techniques are utilized. The deformation mechanisms of different samples are examined via reflected and transmitted optical microscopy. The results reveal that introduction of compatibilizer and also the procedure in which the compatibilizer is added to the compound, affect structure and mechanical properties of nanocomposite. The elastic modulus of PP‐clay nanocomposite has increased 11.5% with incorporation of compatibilizer. Also, introduction of organoclay without compatibilizer facilitates crazing at the notch tip of PP in 3PB testing. Incorporation of compatibilizer, however, makes difficulties in initiation and growth of crazes at the notch tip. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

5.
A series of carbon nanofiber (CNF)/polydimethylsiloxane (PDMS)‐based nanocomposites was prepared by anionic ring opening polymerization of octamethylcyclotetrasiloxane (D4) in presence of pristine CNF and amine‐modified CNF. A detailed study of morphology–property relationship of the nanocomposites was carried out in order to understand the effect of chemical modification and loading of filler on property enhancement of the nanocomposites. An elaborate comparison of structure and properties was carried out for the nanocomposites prepared by in situ and conventional ex situ methods. Pronounced improvement in degree of dispersion of the fillers in the matrix on amine modification of CNFs was reflected in mechanical properties of the modified nanocomposites. Maximum upliftment in mechanical properties was observed for in situ prepared amine modified CNF/hydroxyl PDMS nanocomposites. For 8 phr filler loading, tensile strength increased by 370%, while tensile modulus showed an increase of 515% compared with the virgin elastomer. Furthermore, in situ prepared unmodified CNF/hydroxyl PDMS nanocomposites showed an increase of 141°C in temperature of maximum degradation (Tmax) for 8 phr CNF loading. These results were correlated with the morphological analysis through transmission electron microscopic studies. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

6.
Polypropylene (PP)/exfoliated graphite nanoplatelet (xGnP) nanocomposites with various intrinsic aspect ratios of graphite nanoplatelets (GnPs; large and small in diameter) were prepared by a melt‐mixing procedure. Transmission electron microscopy showed that all types of xGnP were well‐dispersed in the polymer matrix. The effects of the dimensions and loading of the xGnPs on the morphology, mechanical reinforcement, and electrical properties of PP/xGnP were studied. A differential scanning calorimetry study of the PP/xGnP morphology indicated that all types of xGnP additives were heterogeneous nucleation sites for PP crystallization. Tensile testing, DMA, and thermogravimetric analysis of PP/xGnPs with different types of GnP additives showed enhancements in their mechanical properties, heat resistance, and thermal stability compared to plain PP. We also found a significant increase in the conductivity of PP/xGnP. The PP/xGnP with a large diameter of GnPs demonstrated the lowest percolation threshold, equal to 4 vol % of the xGnP loading. The mechanical properties were estimated by means of micromechanical modeling. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

7.
Polypropylene (PP)/montmorillonite (MMT) nanocomposites were prepared by the esterification of propylene‐g‐maleic anhydride (MAPP) with MMT modified with α,ω‐hydroxyamines. The structural characterization confirmed the formation of ester linkages and the interaction between the silicate layers. In particular, X‐ray diffraction patterns of the modified clays and MAPP/MMT composites showed 001 basal spacing enlargement as great as 0.14–0.62 nm according to the type of α,ω‐hydroxyamine. Thermal characterization by thermogravimetric analysis for the composites revealed increased onset temperatures of thermal decomposition. The melting peak temperature decreased, and the crystallization peak temperature increased; this indicated that MMT retarded the crystallization of MAPP. Compounding PP with MAPP/MMT composites enhanced the tensile modulus and tensile strength of PP. However, the elongation at break decreased drastically even when the MMT content was as low as 0.4–2.0 wt %. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1229–1234, 2005  相似文献   

8.
The effect of nanoclay additive on the structure, morphology, and mechanical properties of polypropylene meltblown webs is reported here for the first time. Effect of nanoclay on the meltblown processing, resultant fiber web structure, and properties are discussed. Combination of wide‐angle x‐ray diffraction, differential scanning calorimetry, and transmission electron microscopy were used to determine the nature of clay dispersion in the polypropylene fiber matrix and resultant morphology. Transmission electron microscopy micrographs revealed nanolevel dispersion of the additive in the fiber web. Clay additive did not offer any benefit as far as the mechanical properties of the meltblown web are concerned. Meltblown web samples with nanoclay had higher variability in web structure, high air permeability, high stiffness, and lower mechanical properties. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

9.
Poly(butylene terephthalate) (PBT) composites containing multiwalled carbon nanotubes (MWCNTs) were prepared using a melt‐blending process and used to examine the effects on the composite structure and properties of replacing PBT with acrylic acid‐grafted PBT (PBT‐g‐AA). PBT‐g‐AA and multihydroxyl‐functionalized MWCNTs (MWCNTs‐OH) were used to improve the compatibility and dispersibility of the MWCNTs within the PBT matrix. The composites were characterized morphologically using transmission electron microscopy, and chemically using Fourier transform infrared, solid‐state 13C NMR and UV‐visible absorption spectroscopy. The antibacterial and electrical conductivity properties of the composites were also evaluated. MWCNTs or MWCNTs‐OH enhanced the antibacterial activity and electrical conductivity of the PBT/MWCNT or PBT‐g‐AA/MWCNTs‐OH composites. The functionalized PBT‐g‐AA/MWCNTs‐OH composites showed markedly enhanced antibacterial properties and electrical conductivity due to the formation of ester bonds from the condensation of the carboxylic acid groups of PBT‐g‐AA with the hydroxyl groups of MWCNTs‐OH. The optimal proportion of MWCNTs‐OH in the composites was 1 wt%; in excess of this amount, the compatibility between the organic and inorganic phases was compromised. Copyright © 2011 Society of Chemical Industry  相似文献   

10.
In this investigation, the characteristics and the rheological properties of two different nanocomposite systems were investigated. These systems consisted of a dispersion of carbon nanotubes (CNTs) and carbon nanofibers (CNFs) in a polypropylene (PP) matrix. The mixing process was carried out by melt compounding with a twin‐screw corotating extruder with different reinforcement amounts (0.2–20 wt %) from concentrated masterbatches (20 wt %) of PP/CNT and PP/CNF. The results show a remarkable increase in the viscosity for both blends as the reinforcement amount was increased. It was important to evaluate the rheological behavior to understand the effect of the nanocarbon particles on the internal structures and their processing properties of the obtained composites. CNFs were a more viable reinforcement from a processability point of view because the obtained viscosities of the PP/CNF blends were more manageable. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

11.
Naturally available halloysite nanotubes (HNTs) with hollow nanotubular structures were used as reinforcement in poly(ε‐caprolactone) (PCL). The PCL/HNT nanocomposites were prepared by melt mixing the polymer with as‐received HNTs up to 10 wt % in an internal batch mixer. Transmission electron microscopy analysis indicated that the HNTs were dispersed uniformly on the nanoscale throughout the PCL matrix. Differential scanning calorimeter studies revealed that the PCL crystallinity was decreased in the nanocomposites, and the HNTs dispersed in the PCL matrix led to an increase in the non‐isothermal crystallization temperature of the PCL. Tensile and dynamic mechanical tests showed great enhancement in strength and stiffness at low HNT content, while still maintaining the ductility of the PCL. The glass transition temperature (Tg) of the pristine PCL was substantially increased with increase in filler loading, which indicates good reinforcing effect imparted by the addition of HNT. Melt rheological studies revealed that the nanocomposites exhibited strong shear thinning behavior, and a percolated network of HNT particles was formed. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

12.
Carbon nanotubes (CNTs) have been recognized as a potential superior reinforcement for high‐performance, multifunctional composites. However, non‐uniform CNT dispersion within the polymer matrix, the lack of adequate adhesion between the constituents of the composites, and lack of nanotube alignment have hindered significant improvements in composite performance. In this study, we present the development of a layer‐by‐layer assembly method to produce high mechanical performance and electrical conductivity CNT‐reinforced liquid crystalline polymer (LCP) composites using CNT sheets or buckypaper (BP) and self‐reinforcing polyphenylene resin, Parmax. The Parmax/BP composite morphology, X‐ray diffraction, mechanical, thermal, and electrical properties have been investigated. SEM observations and X‐ray diffraction demonstrate alignment of the CNTs due to flow‐induced orientational ordering of LCP chains. The tensile strength and Young's modulus of the Parmax/BP nanocomposites with 6.23 wt % multi‐walled carbon nanotube content were 390 MPa and 33 GPa, respectively, which were substantially improved when compared to the neat LCP. Noticeable improvements in the thermal stability and glass transition temperature with increasing CNT content due to the restriction in chain mobility imposed by the CNTs was demonstrated. Moreover, the electrical conductivity of the composites increased sharply to 100.23 S/cm (from approximately 10?13 S/cm) with the addition of CNT BP. These results suggest that the developed approach would be an effective method to fabricate high‐performance, multifunctional CNT/LCP nanocomposites. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

13.
The electrical conductivities of various polyolefins filled with a high‐structure carbon black (CB) were studied. Typical percolation behaviors were observed in all of the materials studied. At a critical CB content, which defined the percolation threshold, CB formed conductivity pathways, and resistivity fell sharply from a value characteristic of an insulator into the range of 10–100 Ω cm. The dependence of the percolation threshold on the matrix viscosity was understood in terms of competing effects on CB dispersion during blending and CB flocculation during compression molding. For the conditions used in this study, polypropylene with a melt flow index of about 50 was optimum. Flocculation in the quiescent melt was studied directly by atomic force microscopy. Conductivity pathways formed over time by CB agglomeration. The temperature dependence of the percolation time was described by an Arrhenius relationship. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1799–1805, 2005  相似文献   

14.
Injected polypropylene/talc composites were studied to evaluate the conditions leading to the formation of a mixed talc/polymer crystalline lamella percolating network and the influence of such a network on the nanocomposite mechanical properties. The talc was either conventional micrometer‐sized (conventional talc) or submicrometer‐sized particles (μ‐talc). In the case of μ‐talc, several talc fractions were studied, ranging from 3 to 30 wt %. The nanocomposite crystallinity was characterized with differential scanning calorimetry and wide‐angle X‐ray scattering. Talc was found to act as a nucleating agent, and only the α phase was detected. Through quantification on a Wilchinsky diagram, the talc particles were found to lie in the sample plane, the polypropylene crystalline lamellae being orthotropically distributed perpendicularly to the talc particles. The mechanical properties of the composites were tested in different directions by tensile and compression tests. The mechanical behavior of the composites confirmed the microstructural model. For low talc loadings, the composite moduli could not be well fitted by a law of mixtures. The large difference between the observed and predicted moduli was attributed to the formation of a mixed percolating network, including talc particles and polypropylene crystalline lamellae. At high talc loadings, when the mixed percolating network was completely formed, the reinforcement could well be described by parallel coupling, which indicated a classical reinforcement mechanism. Finally, the value of the critical talc fraction, at which the mixed percolating network was formed, was examined as a function of talc. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

15.
In this article, we present a strategy for fabricating polypropylene (PP)/polypropylene‐regrafted single‐walled carbon nanotube (PP‐re‐g‐SWNT) composites with a high loading of single‐walled carbon nanotubes (SWNTs; 20 wt %). The PP‐re‐g‐SWNTs were characterized by X‐ray photoelectron, Fourier transform infrared spectroscopy, transmission electron microscopy, and thermogravimetric analysis (TGA). The PP‐re‐g‐SWNTs showed excellent interfacial adhesion and dispersion. Furthermore, PP molecules, about 72 wt % by mass, were homogeneously bonded onto the surface of the SWNTs according to TGA. In this hybrid nanocomposite system, the PP‐re‐g‐SWNTs were covalently integrated into the PP matrix and became part of the conjugated network structure (as evidenced by differential scanning calorimetry and dynamic mechanical analysis) rather than just a separate component. Accordingly, the PP/PP‐re‐g‐SWNT composites presented obvious improvements in mechanical properties and conductivity (from 10?10 to 10?2). Most importantly, the tensile and flexural strength of the PP/PP‐re‐g‐SWNT composites did not exhibit an obvious downturn with the addition of 20 wt % SWNTs; this was contrary to documented results. We believe that these new observations were due to the novel structure of the PP‐re‐g‐SWNTs. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39817.  相似文献   

16.
This study was performed with commercially available phenyl trimethoxysilane (PTMS) and neoalkoxytitanate [i.e., neopentyl(diallyl)oxytri(dioctyl)phosphato titanate (LICA 12)] as coupling agents. PTMS and LICA 12 were used to treat talc and kaolin to compare their effects with untreated fillers upon incorporation into polypropylene (PP). Single‐filler PP composites (containing either talc or kaolin) and hybrid‐filler composites (containing a mix of both talc and kaolin) were compounded in a twin‐screw extruder and subsequently injection‐molded into dumbbells. The incorporation of PTMS and LICA 12 slightly decreased the tensile and flexural properties in terms of modulus and strength but increased the elongation at break for both single‐filler and hybrid‐filler composites. There was also a significant improvement in the impact strength of the composites, particularly those treated with LICA 12. The hybrid composites, through the synergistic coalescence of positive characteristics from talc and kaolin with the aid from chemical treatment provided an economically advantageous material with mechanical properties comparable to those of the single‐filler‐filled PP composites. Further investigations on flow and morphological properties were also done to correlate the mechanical properties of the single‐ and hybrid‐filler‐filled PP composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

17.
Nanocomposites of polypropylene with montmorillonite modified with dimethyldioctadecylammonium ions were prepared and the effect of compatibilizers on the mechanical and permeation properties was investigated. Compatibilizers were selected on the basis of their chemical nature, molecular weight, amount of grafting and location of the polar groups. Addition of small amount of compatibilizers led to improvements in the basal spacings of clay platelets indicating enhanced exfoliation. The modulus of the composites increased as compared with the values without compatibilizer. The oxygen permeation through the composite films either increased or remained unaffected due to possible interfacial free volume enhancement owing to the incompatibility of the surface modification and the compatibilizer. Increasing the amount of compatibilizer also increased correspondingly the extent of exfoliation. The modulus reached a plateau value after which the increasing compatibilizer led to its decrease. The gas permeation through the composite films remained unchanged with increase in the amount of compatibilizer owing to a possible balance between the decrease in permeation due to path tortuity and exfoliation and increase in permeation due to interfacial incompatibility. The improving exfoliation improved the yield and break stress indicating that the absence of tactoids can hinder the premature failure owing to better stress transfer. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

18.
A series of uniaxial tensile loading–unloading tests is performed on isotactic polypropylene at room temperature. Prior to mechanical testing, injection‐molded specimens are annealed for 24 h at temperatures T = 145, 150, 155, 158, 160, 163, and 165°C, which cover the entire region of high‐temperature annealing temperatures. A constitutive model is developed for the elastoplastic behavior of a semicrystalline polymer at small strains. The stress–strain relations are determined by six adjustable parameters that are found by matching observations in cyclic tests. Fair agreement is demonstrated between the experimental data and the results of numerical simulation. It is shown that all material constants are affected by the annealing temperature, which is explained by changes in the crystalline morphology driven by thermal treatment. Some of the adjustable parameters experience finite jumps in the vicinity of the critical temperature Tc = 159°C. These jumps are attributed to the α2 → α2′ phase transformation. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 186–196, 2003  相似文献   

19.
Polypropylene (PP) composites filled with wood flour (WF) were prepared with a twin‐screw extruder and an injection‐molding machine. Three types of ecologically friendly flame retardants (FRs) based on ammonium polyphosphate were used to improve the FR properties of the composites. The flame retardancy of the PP/WF composites was characterized with thermogravimetric analysis (TGA), vertical burn testing (UL94‐V), and limiting oxygen index (LOI) measurements. The TGA data showed that all three types of FRs could enhance the thermal stability of the PP/WF/FR systems at high temperatures and effectively increase the char residue formation. The FRs could effectively reduce the flammability of the PP/WF/FR composites by achieving V‐0 UL94‐V classification. The increased LOI also showed that the flammability of the PP/WF/FR composites was reduced with the addition of FRs. The mechanical property study revealed that, with the incorporation of FRs, the tensile strength and flexural strength were decreased, but the tensile and flexural moduli were increased in all cases. The presence of maleic anhydride grafted polypropylene (MAPP) resulted in an improvement of the filler–matrix bonding between the WF/intumescent FR and PP, and this consequently enhanced the overall mechanical properties of the composites. Morphological studies carried out with scanning electron microscopy revealed clear evidence that the adhesion at the interfacial region was enhanced with the addition of MAPP to the PP/WF/FR composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

20.
Polypropylene (PP) has wide applications in various areas, but its low‐temperature brittleness and low moduli have limited its applications in engineering areas. This article reported micro‐/nanoscale combinational inorganic fillers (CIFs) to reinforce PP‐matrix composites as the first example. The CIFs consisted of plate‐like talc (T), needle‐like wollastonite (W), and nano‐Al2O3 (N). The PP/CIFs specimens were fabricated via a process of twin‐screw extrusion and screw‐type injection molding. The mechanical properties and thermal deflection temperature (HDT) of the PP/CIF composites were tested according to the corresponding standards, and the morphologies of the tensile‐fractured sections were observed using FE‐SEM. The PP/WT composites had higher mechanical properties and HDTs than those of either PP/W or PP/T. Small amounts of Al2O3 nanocrystals together with WT simultaneously strengthened and toughened the PP‐matrix composites. The PP/WTN composite with 2.6% of nano‐Al2O3 had well‐balanced properties, enhanced by a large increment when compared with the PP matrix or PP/WT composites. The enhancements should be attributed to the synergistic effects of the CIFs not only in the aspect of various shapes (plate‐like, needle‐like, and spherical) but also in hierarchical size‐levels (microscale and nanoscale). The novel strategy overcame the limitation of conventional rigid modification and solved the problem of uniform dispersion of nanocrystals in polymer matrices. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

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