A study on the effects of SEBS‐g‐MAH on the phase morphology and mechanical properties of polypropylene/polycarbonate/SEBS ternary polymer blends

In this work, five ternary blends based on 70% by weight (wt %) of polypropylene (PP) with 30% wt of polycarbonate (PC)/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene)(SEBS) dispersed phase consists of 15 wt % PC and 15 wt % reactive (maleic anhydride grafted) and nonreactive SEBS mixtures at various ratios were prepared in a co‐rotating twin screw extruder. scanning electron microscopy (SEM) micrographs showed that the blends containing only nonreactive SEBS exhibited a fine dispersion of core‐shell particles. With decreasing the SEBS/SEBS‐g‐Maleic Anhydride (MAH) weight ratio, the morphology changed from the core‐shell particles to a mixed of core‐shell, rod‐like and individual particles. This variation in phase morphology affected the thermal and mechanical properties of the blends. DSC results showed that the blends containing only nonreactive SEBS exhibited a minimum in degree of crystallinity due to the homogeneous nucleation of core‐shell particles. Mechanical testing showed that in the SEBS/SEBS‐g‐MAH weight ratio of 50/50, the modulus and impact strength increased compared with the PP matrix while the yield stress had minimum difference with that of PP matrix. These effects could be attributed to the formation of those especial microstructures revealed by the SEM studies. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

The effects of SEBS-g-maleic anhydride reaction on the morphology and properties of polypropylene/PA6/SEBS ternary blends

Ternary blends, based on 70% by weight of polypropylene (PP) with 30% by weight of a dispersed phase, consisting of 15% polyamide-6 (PA6) and 15% of a mixture comprising varying ratios of an unreactive poly[styrene-b-(ethylene-co-butylene)-b-styrene] (SEBS) triblock copolymer and a reactive maleic anhydride-grafted SEBS-g-MA, were produced via melt blending in a co-rotating twin-screw extruder. TEM revealed the blend containing only non-reactive SEBS to exhibit individual PA6 and SEBS dispersed phases. However, the progressive replacement of SEBS with reactive SEBS-g-MA increased the degree of interfacial reaction between the SEBS and PA6 phases, thus reducing interfacial tension and providing a driving force for encapsulation of the PA6 by the SEBS. Consequently, the dispersed-phase morphology was observed to transform from two separate phases to acorn-type composite particles, then to individual core-shell particles and finally to agglomerates of the core-shell particles. The resultant blends exhibited significant morphology-induced variations in both thermal and mechanical properties. DSC showed that blends in which the diameter of the PA6 particles was reduced to ≤3 μm by the increasing interfacial reaction exhibited fractionated PA6 crystallisation. In general, mechanical testing showed the blends to exhibit inferior low-strain tensile properties (modulus and yield stress) compared to the matrix PP, but superior ultimate tensile properties (stress and strain at break) and impact strength. These changes are discussed with reference to composite models.     

三元高分子共混体系Spinodal方程的理论推导

将经过改进的Flory状态方程(EOS)理论，引入到三元均聚高分子共混体系，得到三元体系的Flory状态方程。通过对高聚物共混自由能(△G^m)的热力学判据的讨论，得出三元均聚高分子共混体系相容性的临界条件，从而推导出三元均聚高分子共混体系的Spinodal方程。     

Mechanical properties of polypropylene fibers produced from the binary polymer blends of different molecular weights

The mechanical properties of multifilament yarns, spun from the blends of a plastic‐grade polymer with a fiber‐grade CR‐polymer in the composition range of 10–50 wt % added, were investigated. The predicted modulus of a two‐phase blend, calculated from several representative equations, was compared with the elastic modulus of drawn yarns, determined from the stress vs. strain curve and dynamic modulus obtained from the sound velocity measurements. The best fit was achived with the Kleiner's simplex equation. For both the static and dynamic elastic modulus, the largest negative deviation is seen at the 80/20 and 60/40 plastic/fiber‐grade polymer blend composition, while the largest positive deviation is seen at the 90/10 plastic/fiber‐grade polymer blend composition, suggesting good compatibility of both polymers, when only a small percent of the fiber‐grade CR‐polymer is added. Improved spinnability and drawability of blended samples led to the yarns with the tensile strength over 8 cN/dtex, elastic modulus over 11 GPa and dynamic modulus over 15.5 GPa. Structural investigations have shown that the improved mechanical behavior of blended samples, compared to the yarn spun from the pure plasic‐grade polymer, is the consequence of a higher degree of crystallinity, and above all, of a much higher orientation of macromolecules. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 1211–1220, 2000     

Engineering properties of compatibilized polypropylene/liquid crystalline polymer blends

Polypropylene (PP) and Vectra A950, a thermotropic liquid crystalline polymer (LCP), blends were prepared in a single‐screw extruder with the variation in Vectra A950 content in presence of fixed amount (2%, with respect to PP and LCP mixture as a whole) of ethylene‐acrylic acid (EAA) copolymer as a compatibilizer. Mechanical analysis of the compatibilized blends within the range of LCP incorporations under study (2–10%) indicated pronounced improvement in the moduli, ultimate tensile strength (UTS), and hardness. Fourier transform infrared (FTIR) spectroscopy studies revealed the presence of strong interaction through H‐bonding between the segments of Vectra A950 and the compatibilizer EAA. Morphological studies performed by scanning electron microscopy (SEM) manifested the development of fine fibrillar morphology in the compatibilized PP/Vectra A950 blends, which had large influence on the mechanical properties. Differential scanning calorimetry studies showed an initial drop of the melting point of PP in the presence of EAA followed by enhancement of the same in presence of Vectra A950. TGA showed an increase in the thermal stability for all blends with respect to matrix polymer PP. Rheological studies showed that a very small quantity of Vectra A 950 was capable of reducing the melt viscosity of PP particularly in the lower shear rate region and hence facilitated processibility of the blends. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Structural,rheological, and mechanical properties of PA6/SAN/SEBS ternary blend/organoclay nanocomposites

The aim of this study was to investigate the effect of nanoclay addition on the morphological and mechanical properties of PA6/SAN/SEBS ternary blend. Two different nanoclays with different modifiers and two different mixing sequences were used to investigate the role of thermodynamic and kinetic, respectively, in the nanoclays localization. XRD, SEM, TEM, melt rheology, tensile and Izod impact tests were used to characterize the nanocomposites. Results of characterization of nanocomposites showed that clay localization is a very influential parameter to determine the type of morphology and, consequently, mechanical properties of ternary/clay nanocomposites. It was demonstrated that presence of nanoclay in the matrix results in the increase of stiffness, while localization of nanoclay at the interface improves the toughness and tensile strength. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41969.     

Mechanical and rheological properties of PP/SEBS/OMMT ternary composites

The microstructure and mechanical properties of polypropylene (PP)/OMMT binary nanocomposites and PP/styrene‐6‐(ethylene‐co‐butylenes)‐6‐styrene triblock copolymer (SEBS)/OMMT ternary nanocomposites were investigated using X‐ray diffraction (XRD), transmission electron microscopy (TEM), and rheology and electromechanical testing machine. The results show that the organoclay layers are mainly intercalated and partially exfoliated in the PP‐based nanocomposites. The additions of SEBS and OMMT have no significant effect on the crystallization behavior of PP. At the same time, it can be concluded that the polymer chains of PP and SEBS have intercalated into the organoclay layers and increase the gallery distance after blending process based on the analytical results from TEM, XRD, and rheology, which result in the form of a percolated nanostructure in the PP‐based nanocomposites. The results of mechanical properties show that SEBS filler greatly improve the notched impact strength of PP, but with the sacrifice of strength and stiffness. OMMT can improve the strength and stiffness of PP and slightly enhance the notched impact strength of PP/PP‐g‐MA. In comparison with neat PP, PP/OMMT, and PP/SEBS binary composites, notched impact toughness of the PP/SEBS/OMMT ternary composites significantly increase. Moreover, the stiffness and strength of PP/SEBS/OMMT ternary nanocomposites are slightly enhanced when compared with neat PP. It is believed that the synergistic effect of both SEBS elastomer and OMMT nanoparticles account for the balanced mechanical performance of the ternary nanocomposites. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of EPDM on LDPE/LLDPE blends: mechanical properties

Blends of two polyethylenes and an elastomer were prepared to investigate the effect of the latter polymer. The blends contain equal parts of low density (LDPE) and linear low density polyethylene (LLDPE), and ethylene–propylene–diene rubber (EPDM) with variable content ranging from 0 to 17.5%. Melt-mixed blends were prepared using a single-screw extruder. The influence on the mechanical properties of the following factors were analyzed: EPDM content, stretching rate in the range from 10 to 750 mm/min, and two cooling conditions. From the equilibrium torque the miscibility was analyzed. The structure exhibited by the stress–strain (–) curve of the polyethylenes blend is reduced with the addition of the elastomeric phase, and the ultimate properties increase because the amorphous phase becomes softer and reduces its capability to transmit the applied stress to the crystalline particles. The slope of the – curve in the strain hardening region shows a maximum value at the stretching rate ∼ 50–80 mm/min, which is explained partially in terms of the strain-induced crystallization of the polyethylene components. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65: 677-683, 1997     

Phase behavior of ternary polymer blends with hydrogen bonding

Atactic poly (methyl methacrylate) (aPMMA) was found to be almost completely immiscible with poly(vinyl acetate) (PVAc). Both aPMMA and PVAc are known to be miscible with poly(vinyl phenol) (PVPh) according to literature. Adding of PVPh into immiscible aPMMA/PVAc mixtures is likely to improve their miscibility. Therefore, PVPh can be used as cosolvent to cosolubilize aPMMA and PVAc. A ternary blend consisting of aPMMA, PVAc, and PVPh was prepared and determined calorimetrically in this article. According to the calorimetry data, the ternary blend was determined to be miscible. The reason for the observed miscibility is because the interactions between PVAc and PVPh are similar to those between aPMMA and PVPh. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2797–2802, 2004     

Phase behavior of ternary polymer blends with favorable interactions

Atactic poly(methyl methacrylate) (aPMMA) and poly(vinyl pyrrolidone) (PVP) with a weight‐average molecular weight of 360,000 g/mol were found to be immiscible on the basis of preliminary studies. Poly(styrene‐co‐vinyl phenol) (MPS) with a certain concentration of vinyl phenol groups is known to be miscible with both aPMMA and PVP. Is it possible to homogenize an immiscible aPMMA/PVP pair by the addition of MPS? For this question to be answered, a ternary blend consisting of aPMMA, PVP, and MPS was prepared and measured calorimetrically. The role of MPS between aPMMA and PVP and the effects of different concentrations of vinyl phenol groups on the miscibility of the ternary blends were investigated. According to experimental results, increasing the vinyl phenol contents of MPS has an adverse effect on the miscibility of the ternary blends. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2064–2070, 2005     

Achieving miscible ternary polymer blends with hydrogen bonding

Poly(vinyl phenol) (PVPh) has previously been found to be successful in making immiscible poly(methyl methacrylate) (PMMA)/poly(vinyl acetate) (PVAc) miscible. Poly(ethyl methacrylate) (PEMA) with one more methyl group than PMMA is also immiscible with PVAc. PEMA and PVAc are miscible with PVPh according to the literature. To determine whether PVPh can also cosolubilize PEMA/PVAc, PVPh samples of two different molecular weights have been mixed in this study with PEMA and PVAc to produce a ternary blend. On the basis of the calorimetry data, the ternary PEMA/PVAc/PVPh blend, regardless of the molecular weight of PVPh, has been determined to be miscible. The reason for the observed miscibility is probably that the interactions between PVAc and PVPh are similar in magnitude to those between PEMA and PVPh. A modified Kwei equation based on the binary interaction parameters proposed previously is used to describe the experimental glass‐transition temperature of the miscible ternary blend almost quantitatively well. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 643–652, 2006     

Rheological,mechanical, thermal,and morphological properties of polypropylene/ethylene‐octene copolymer blends

Rheological and morphological studies were performed on polymer blends of ethylene‐octene copolymer [polyethylene elastomer (PEE)] and polypropylene (PP). The viscosities of PEE, PP, and PEE/PP blends were analyzed using an Instron capillary rheometer and a Rheometrics Dynamic Stress Rheometer, SR 200. A non‐Newtonian flow behavior was observed in all samples in the shear rate range from 27 to 2700 s⁻¹, whereas at shear rates in the range from 0.01 to 0.04 s⁻¹, a Newtonian flow behavior was verified. The scanning electron micrographs showed that dual‐phase continuity may occur between 50 and 60 (wt %) of PEE. This result is consistent with the Sperling's model. The mechanical analysis showed that PEE/PP, with 5 wt % of PEE, presented an increase on the mechanical properties and as the PEE content increased, a negative deviation in relation to an empirical equation was observed. Thermal analysis showed that there were no change in the crystallization behavior of the matrix when different elastomer contents were added. Dynamic mechanical thermal analysis showed that samples with low PEE contents presented only one peak, indicating a certain degree of miscibility between the components of these blends. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 692–704, 2000     

Understanding the foamability and mechanical properties of foamed polypropylene blends by using extensional rheology

In this article, the influence of the rheological behavior of miscible blends of a linear and a high melt strength, branched, polypropylene (HMS PP), on the cellular structure and mechanical properties of cellular materials, with a fixed relative density, has been investigated. The rheological properties of the PP melts were investigated in steady and oscillatory shear flow and in uniaxial elongation in order to calculate the strain hardening coefficient. While the linear PP does not exhibit strain hardening, the blends of the linear and the HMS PP show pronounced strain hardening, increasing with the concentration of HMS PP. Related to the cellular structure, in general, the amount of open cells, the cell size, and the width of the cell size distribution increase with the amount of linear PP in the blends. Also mechanical properties are conditioned by the extensional rheological behavior of PP blends. Cellular materials with the best mechanical properties are those that have been fabricated using large amounts of HMS PP. The results demonstrate the importance of the extensional rheological behavior of the base polymers for a better understanding and steering of the cellular structure and properties of the cellular materials. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42430.     

Study on morphology and viscoelastic properties of PP/PET/SEBS ternary blend and their fibers

The morphology development of polypropylene (PP)/polyethylene terephthalate (PET)/styrene‐ethylene‐butylene‐styrene (SEBS) ternary blends and their fibers were studied by means of scanning electron microscopy (SEM) in conjunction with the melt linear viscoelastic measurements. The morphology of the blends was also predicted by using Harkin's spreading coefficient approach. The samples varying in composition with PP as the major phase and PET and SEBS as the minor phases were considered. Although SEM of the binary blends showed matrix‐dispersed type morphology, the ternary blend samples exhibited a morphological feature in which the dispersed phase formed aggregates consisting of both PET and SEBS particles distributed in the PP matrix. The SEM of the blend samples containing 30 and 40 wt % of total dispersed phase showed an agglomerated structure formed between the aggregates. The SEM of the PP/PET binary fiber blends showed long well‐oriented microfibrils of PET whereas in the ternary blends, the microfibrils were found to have lower aspect ratio with a fraction of the SEBS stuck on the microfibril fracture surfaces. These results were attributed to a core‐shell type morphology in which the PET and SEBS formed the core‐shells distributed in the matrix. The melt viscoelastic behavior of the ternary blends containing less than 30 wt % of the total dispersed phase was found to be similar to the matrix and binary blend samples whereas the samples containing 30 and 40 wt % of dispersed phases exhibited a pronounced viscosity upturn and nonterminal storage modulus in low frequency range. These results were found to be in good agreement with the morphological results. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Dynamic mechanical properties of polycarbonate and acrylonitrile–butadiene–styrene copolymer blends

Blends of polycarbonate (PC) and poly(acrylonitrile‐co‐butadiene‐co‐styrene) (ABS) with different compositions are characterized by means of dynamic mechanical measurements. The samples show phase separation. The shift in the temperatures of the main dynamic mechanical relaxation shown by the blend with respect to those of the pure components is attributed to the migration of oligomers present in the ABS toward the PC in the melt blending process. A comparison with other techniques (dielectric and calorimetric analysis) and the application of the Takayanagi three block model confirm this hypothesis. In all the studied blend compositions (ABS weight up to 28.6%) the PC appears as the matrix where a disperse phase of ABS is present. The scanning and transmission electron microscopy micrographs show that the size of the ABS particles increases when the proportion of ABS in the blend increases. The FTIR results indicate that the interaction between both components are nonpolar in nature and can be enhanced by the preparation procedure. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 1507–1516, 2002     

Study on mechanical,thermal and shape memory properties of polycarbonate/thermoplastic polyurethane blends

The objective of the study is preparation of shape memory blend of polycarbonate (PC) and thermoplastic polyurethane (TPU). Polycarbonate is blended with three types of TPUs and subsequently mechanical, thermal, morphological, and shape memory properties of the PC/TPU blends are studied. When TPU content in the blend is higher than 40% (by weight), the glass transition temperature related to PC is not shown in the differential scanning calorimetry thermogram, indicating loss of PC properties. The 60/40 optimized blend of PC/TPUs exhibits maximum increment of about 1100% in elongation and 43% decrement in tensile strength. The shape recovery of the optimized blend obtained by addition of 40% (by weight) of TPUs in PC polymer is found to be 65% and shape fixity is 97%. These results suggest that the blend of PC/TPU may be utilized for various applications where shape memory property is required including strategic applications.     

Dynamic mechanical and impact properties of polypropylene/EPDM blends

It was established by instrumented impact testing on notched Charpy specimens (DIN 53453 standard, No. 2 bar) that PP homopolymers impact modified by EPDM sorts of different melt viscosities at a rate lower than 10% were subject to brittle fracture in a wide temperature range. The most efficient of the EPDM impact modifiers had melt viscosities similar to that of the starting PP under the conditions of mixing. The course of maximum load at rupture (F_max) and notched impact strength as functions of temperature showed some analogies with one another as well as with the dynamic mechanical storage (E′) and with the mechanical loss factor (tan δ). Thus, linear regression analysis was applied to the following relations: F_max vs. (E′; tan δ; impact strength), F²_max vs. (tan δ, impact strength) and impact strength vs. tan δ. The optimum correlation coefficients were obtained for F_max vs. E′ and impact strength vs. tan δ. The supposed linearity of the former relation suggested that notched small Charpy specimens behaved as linear elastic bodies at high-rate three-point bending while the latter function referred to the significant role of relaxation of the EPDM impact modifier in the dissipation of impact energy during brittle or semi-brittle fracture of the two-phase PP/EPDM blends. The above relations are rendered probable by the fact that frequency of impact load is 10² to 10³ Hz while that of the dynamic mechanical measurements is about 10¹ Hz.     

Optimization of mechanical properties of PP/Nanoclay/CaCO3 ternary nanocomposite using response surface methodology

Response surface method of experimental design was applied to optimize the mechanical properties of polypropylene (PP)/nanoclay/CaCO₃ hybrid ternary nanocomposite using three different levels of melt flow index (MFI) of PP, nanoclay, and CaCO₃ contents. The samples were prepared by melt mixing in a lab scale corotating twin screw extruder. The main effect of each parameter on the tensile modulus, tensile strength, and impact strength was extensively discussed. The structure of obtained nanocomposite was studied using X‐ray diffraction (XRD), atomic force microscopy (AFM), and scanning electron microscopy (SEM) techniques. Tensile modulus and impact resistance of prepared ternary nanocomposite were correlated to considered parameters using a second‐order polynomial model. Also, the optimum values of studied variables were determined using contour plots. The obtained results show that increasing the nanoclay and CaCO₃ contents improve the tensile modulus up to 45%, whereas the optimum value of impact strength, about 54%, is achieved at low concentrations of nanoclay (2 wt %) and CaCO₃ (8 wt %). © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Influence of compatibilizers on mechanical properties,crystallization, and morphology of polypropylene/scrap rubber dust blends

Polypropylene blends containing a dispersed phase of scrap rubber dusts obtained from sport shoes manufacture; midsole (M, vulcanized EVA foam) and outsole (O, vulcanized rubber blend of NR, SBR, and BR) were studied. The influence of various compatibilizers on the mechanical properties of these blends were investigated. Significant development of impact strength was attained by using 6 and 10 phr of styrene–ethylene–butylene–styrene (SEBS) and maleic anhydride‐grafted styrene–ethylene–butylene–styrene (SEBS‐g‐MA) as compatibilizers for both compounds filled with midsole and outsole dusts. The tensile strength of each compound was slightly decreased when the compatibilizer loading increased, whereas the elongation at break was significantly increased. The enhancements of the impact strength and the elongation at break are believed to arise from reduction of interfacial tension between two phases of the rubber and the PP, which results in some reduction of the particle size of the fillers. Scanning electron microscopy (SEM) confirmed the evidence of the reduction of scrap rubber dust into small rubber particle sizes in the compound, and also showed the occurrence of some fibrils. Optical microscopy (crossed polars) observations suggested that the addition of the rubber dust resulted in a less regular spherulite texture and less sharp spherulite boundaries. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 148–159, 2002     

Solid state structure and mechanical properties of melt mixed poly(trimethylene terephthalate)/polycarbonate blends

Poly(trimethylene terephthalate) (PTT)/poly (carbonate of bisphenol A) (PC) blends were obtained in the melt state by direct injection molding and also by extrusion followed by injection molding. The blends rich in PTT were monophasic, while the blends rich in PC were biphasic with the two components of the blends present in both phases. Both the monophasic and biphasic blends were partially miscibilized, and also partially reacted, as observed by FTIR. The extent of the reaction was greater in previously mixed blends. The observed synergism in the modulus of elasticity was attributed to the increased orientation of the blend components upon blending. Although decreases in elongation at break were observed and attributed to degradation of PTT, the blends were clearly ductile and compatible. This was a consequence of either their monophasic structure, or of the presence of the two components in the two phases of the blends. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008