Bulk polymerization of methyl methacrylate initiated by high intensity ultrasonic irradiation and ESR study

High‐intensity ultrasound was used to initiate the bulk polymerization of methyl methacrylate. The polymerization rate varied with the sonication time, the intensity of the ultrasound, and the initiator concentration of poly (methyl methacrylate) in the monomer. Electron spin resonance (ESR) spectra, obtained by the spin trapping technique, testified that free radicals were produced during the sonication process, and the concentration of radicals also changed with the sonication condition. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 1731–1735, 2002     

Atom transfer radical bulk polymerization of methyl methacrylate under microwave irradiation

Microwave irradiation (MI) was applied to the atom transfer radical bulk polymerization of methyl methacrylate. The influence of the amount of the refluxing solvent used for controlling the polymerization temperature, irradiation power, irradiation time, and initiator concentration on the conversion, molecular weight, and molecular weight distribution of the polymers was studied with a benzyl chloride/cuprous chloride/2,2′‐bipyridyl initiation system and compared with the corresponding conventional heating (CH) process. In comparison with CH, the results can be summarized as follows. The polymerization rate for reaching 70% conversion increased 2.6–5.1 times under an irradiation power of 270–630 W. The apparent increasing rate constant was much larger than that with CH and increased with the irradiation power. MI produced a higher polymerization rate and conversion even if the concentration of the initiation system was very low (initial monomer concentration/initial initiator concentration = 200:0.33 mol/mol) and the polydispersity index (DI) was narrower; however, CH yielded almost no polymers. MI promoted the activities of the catalyst and monomer, and its initiation efficiency was higher than that with CH and increased with the irradiation power. MI obviously played an important role in promoting the polymerization rate of atom transfer radical polymerization (ATRP). MI reduced the concentration of the initiation system and perhaps made ATRP controlled (cf. uncontrolled ATRP with CH); at the same time, it made the DI values of the polymers narrower. In comparison with the initiation efficiencies found with benzyl bromide and 2,2′‐azobisisobutyronitrile used as initiators, the initiation efficiency with p‐toluene sulfonyl chloride used as an initiator was higher; moreover, DI was much narrower (1.17), and the polymerization rate was greater. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1787–1793, 2003     

Effect of ultrasonic irradiation on ceric‐salt‐initiated grafting of methyl methacrylate onto regenerated cellulose film

Effect of ultrasonic irradiation on ceric salt (Ce⁴⁺)‐initiated grafting of methyl methacrylate (MMA) on regenerated cellulose film (thickness = 20 μm) was investigated under an air atmosphere in water solvent at 60°C. The grafting system with the ultrasonic irradiation was characterized by higher percentage of grafting and graft efficiency than the system without the irradiation. Reaction of cellulose with Ce⁴⁺ was also accelerated by the ultrasonic irradiation. No accelerating effect of grafting due to the ultrasonic irradiation was observed for the system under reduced pressure of 5 torr. The effect of the ultrasonic irradiation on the average molecular weight of MMA‐grafted chains was also studied. Moreover, the surface layer of the resulting grafted films was examined by attenuated total reflection–infrared (ATR–IR) measurement and scanning electron microscopy (SEM) observation. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 251–258, 1999     

Anionic polymerization of methyl methacrylate initiated by thiophenol

Methyl methacrylate (MMA) was polymerized by thiophenol without oxidants. Hydroquinone had no effect on the polymerization, indicating that the polymerization proceeded via a non-radical process. Since other monomers with an x,β-unsaturated carbonyl group polymerized similarly, the initiation and propagation were explained by the Michael addition. Radical scavengers such as 1,1-diphenyl-2-picrylhydrazyl(DPPH) and galvinoxyl enhanced the polymerization because of an accompanying radical polymerization initiated by radical species formed by the reaction of them with thiophenol. Aluminium acetylacetonate, which has no effect on radical polymerization, accelerated the thiophenol-initiated polymerization supporting the postulated mechanism.     

超声辐射丙烯腈的无皂乳液聚合

以过硫酸铵为引发剂,用超声波引发丙烯腈单体进行无皂乳液聚合,研究了单体浓度、引发剂浓度、反应时间对单体转化率的影响情况,并对聚合物进行了IR、TEM表征,结果显示聚丙烯腈乳胶粒尺寸均匀,约为50nm。     

Synthesis and characterization of poly(methyl methacrylate)/montmorillonite nanocomposites by in situ bulk polymerization

Poly(methyl methacrylate)/montmorillonite (MMT) nanocomposites were prepared by in situ bulk polymerization. The results showed that the silicone coupling agent affected the structure and properties of hybrid materials. XRD analysis showed that the dispersion of clay in nanocomposites with silicone‐modified organophilic MMT was more ordered than that in nanocomposites with unmodified organophilic MMT. The glass transition temperature (T_g) of the nanocomposites was 6–15°C higher and the thermal decomposition temperature (T_d) was 100–120°C higher than those of pure PMMA. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2256–2260, 2003     

Micro-emulsion polymerization of methyl methacrylate initiated with potassium persulphate

Polymerization of a methyl methacrylate micro-emulsion stabilized with a specially designed emulsifier was studied using potassium persulphate as initiator. The growth of polymer particles during the entire polymerization was detected with photon-correlation spectroscopy. It was found that the particle size continuously decreased with conversion, and that new polymer particles were still formed at very high conversion. The polymerization kinetics was also studied and is discussed on the basis of the polymerization mechanism. © 1998 Society of Chemical Industry     

Ultrasonically initiated free radical‐catalyzed emulsion polymerization of methyl methacrylate (i)

The emulsion polymerization of methyl methacrylate initiated by ultrasound has been studied at ambient temperature using sodium lauryl sulfate as the surfactant. The investigation includes the: (1) nature and source of the free radical for the initiation process; (2) effects of different types of cavitation; and (3) dependence of the polymerization rate, polymer particle number generated, and the polymer molecular weight on acoustic intensity, argon gas flow rate, surfactant concentration, and initial monomer concentration. It was found that the polymerization could be initiated by ultrasound in the emulsion systems containing methyl methacrylate, water, and sodium lauryl sulfate at ambient temperature in the absence of a conventional initiator. The source of the free radical for the initiation process was found to come from the degradation of the sodium lauryl sulfate, presumably in the aqueous phase. The weight average molecular weight of the poly(methyl methacrylate) obtained varied from 2,500,000 to 3,500,000 g mol⁻¹, and the conversion for polymerization was up to 70%. Deviations from the Smith–Ewart kinetics were observed. The polymerization rate was found to be proportional to the acoustic intensity to the 0.98 power; to the argon gas flow rate to the 0.086 power; to the surfactant concentration to the 0.08 power, with the 0.035M–0.139M surfactant concentration range; and to the surfactant concentration to the 0.58 power, with the 0.139M–0.243M surfactant concentration range. The polymerization rate was found to increase with increasing initial monomer concentration up to a point where it became independent of initial monomer concentration. The polymer particle number generated per milliliter of water was found to be proportional to the acoustic intensity to the 1.23 power; to the argon gas flow rate to the 0.16 power; to the surfactant concentration to the 0.3 power, with the 0.035M–0.139M surfactant concentration range; and to the surfactant concentration to the 1.87 power, with the 0.139M–0.243M surfactant concentration range. The polymer weight average molecular weight was found to be proportional to the acoustic intensity to the 0.21 power, and to the argon gas flow rate to the 0.02 power. It was found to be inversely proportional to the surfactant concentration to the 0.12 and 0.34 power, with the 0.035M–0.139M and the 0.139M–0.243M surfactant concentration ranges, respectively. The polymer yield and polymerization rate were found to be much larger than those obtained from an ultrasonically initiated bulk polymerization method. The polymerization rates obtained at ambient temperature were found to be similar to or higher than those obtained from the conventional higher temperature thermal emulsion polymerization method. This investigation demonstrated the capability of ultrasound to both initiate and accelerate polymerization in the emulsion system, and to do this at a lower temperature that could offer substantial energy savings. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 797–825, 1999     

Microemulsion polymerization of methyl methacrylate initiated with γ ray

Polymerization of methyl methacrylate was studied in an oil and water microemulsion stabilized with styrene 12-butinoyloxy-9-octadecenoic acid. During the polymerization the size change of the monomer-swollen particles with conversion was measured with photon correlation spectroscopy, and the hydrodynamic diameter of the final polymer latex was about 50 nm. The polymerization kinetics in this microemulsion were also investigated. The apparent plateau of the polymerization rate was observed at a low dose rate and high emulsifier content. The mechanism leading to this plateau was discussed. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 2621–2626, 1999     

Concentrated emulsion polymerization of methyl methacrylate/butyl acrylate initiated by a redox system

Stable concentrated emulsions of methyl methacrylate/butyl acrylate were prepared with sodium dodecyl sulfate and cetyl alcohol as the compound surfactant and poly(vinyl alcohol) as the major reinforcer of the liquid film. With a redox system based on benzoyl peroxide/N,N′‐dimethyl phenylamine introduced into the concentrated emulsions, polymer particles with different shapes and sizes were obtained by initiation of the polymerization at low temperatures. We investigated the kinetic behaviors of concentrated emulsion polymerization and drew linear regression diagrams of its time–conversion curves in a constant rate phase (conversions ranged from 20 to 70%), and the experimental results show that the variation of the concentrations of the compound surfactant and initiator, the categories of reinforcers of the liquid film, the temperatures, and so on were responsible for the polymerization stability and the polymerization rate. Finally, the kinetics equation and activation energy of the initiator were obtained. The particle size and distribution of particle diameters of latex particles were determined by photon correlation spectroscopy. The determination results reveal that concentrations of the compound surfactant, polymerization temperatures, and so on affected the shape and size of the polymer particles greatly. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1695–1701, 2005     

Effects of ultrasonic irradiation on the viscosity of fuel oils

Fuel oil A, B and C, and a residual oil from vacuum distillation (R-Oil) have been irradiated with 25kHz ultrasonic waves (150W) at 50 °C for 10 h. The observed increases in the kinematic viscosity (Δ v%) are: fuel oil A, 0.3%; fuel oil B, 5.3%; fuel oil C, 17.6%; and R-Oil 5.5%. The value and sign of Δ v are found to change with the sample weight in the flask, l.r. measurements show that ultrasonic irradiation causes the intensities of CH₂ and CH₃ to decrease slightly. The ultrasonic energy appears to be used in the breaking-up and/or coupling of the petroleum molecules.     

超声波辅助醋酸乙烯的聚合研究

比较了超声波引发聚合和超声波辅助聚合对醋酸乙烯(VAC)体系的差别,考察了超声波辅助VAC聚合时,单体浓度、引发剂浓度、超声波功率以及反应温度对体系的影响,在较短的时间内,得到了高转化率的稳定聚合物乳液。     

Ultrasonically initiated emulsion polymerization of n‐butyl acrylate

Ultrasonically initiated emulsion polymerization of n‐butyl acrylate (BA) without added initiator has been studied. The experimental results show that high conversion of BA can be reached in a short time by employing an ultrasonic irradiation technique with a high purge rate of N₂. The viscosity average molecular weight of poly(n‐butyl acrylate) (PBA) obtained reaches 5.24 × 10⁶ g mol^?1. The ultrasonically initiated emulsion polymerization is dynamic and complicated, with polymerization of monomer and degradation of polymer occurring simultaneously. An increase in ultrasound intensity leads to an increase in polymerization rate in the range of cavitation threshold and cavitation peak values. Lower monomer concentration favours enhancement of the polymerization rate. ¹H NMR, ¹³C NMR and FTIR spectroscopies reveal that there are some branches and slight crosslinking, and also carboxyl groups in PBA. Ultrasonically initiated emulsion polymerization offers a new route for the preparation of nanosized latex particles; the particle size of PBA prepared is around 50–200 nm as measured by transmission electron microscopy. © 2001 Society of Chemical Industry     

甲基丙烯酸甲酯的原子转移自由基沉淀聚合

以乙醇为溶剂,溴化亚铜(CuBr)为催化剂,溴乙酸乙酯为引发剂,1,10菲罗啉和N,N,N',N',N'-五甲基二乙烯基三胺(PMDETA)分别为配体的催化体系,进行了甲基丙烯酸甲酯的原子转移自由基沉淀聚合,通过GPC和称重量法对聚合物进行表征。结果表明,两种催化体系下MMA的转化速率较快,甲基丙烯酸甲酯的原子转移自由基沉淀聚合得到了较好的实现,得到了分子量分布较窄的聚合物。     

Tentative study on kinetics of bulk polymerization of methyl methacrylate in presence of montmorillonite

The kinetics of the bulk polymerization of methyl methacrylate (MMA) in the presence of montmorillonite (MMT) were studied. The effect of MMT on the radical polymerization of MMA was researched by determining the polymerization rate dilatometrically. It was assumed that there were both bimolecular and monomolecular termination processes involved in the termination of the radicals in the polymerization. It was found that a lower benzoyl peroxide (BPO) concentration promotes a higher fraction of monomolecular mode in chain termination. The results show that there is an optimal ratio of MMT to initiator that increases the bulk polymerization rate of MMA. The X‐ray results show that the layer structure of the formed PMMA–MMT composites was also affected by the BPO concentration. With lower initiator concentration, less pronounced layer structure will be observed. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3690–3695, 2003     

双官能团引发剂引发甲基丙烯酸甲酯的聚合速率

研究了双官能团引发剂2,5-双(2-乙基己酰过氧化)-2,5-二甲基己烷（TX-141）引发甲基丙烯酸甲酯（MMA）的自由基聚合动力学,考察了引发剂浓度、聚合温度对聚合动力学的影响.结果表明：该体系的聚合活化能为91 kJ•mol^-1左右,计算得到TX-141引发剂的分解活化能为140 kJ•mol^-1左右,与实验值接近;TX-141引发剂的反应级数约为0.72,说明MMA聚合终止基元反应中单基和双基终止并存.同时与相似半衰期的过氧化二苯甲酰（BPO）比较,发现当TX-141引发剂浓度为BPO的1/2时,两者在各个聚合温度下的聚合动力学曲线几乎相同;但相对分子质量有明显增加,随聚合转化率增加,TX-141与BPO引发的聚合物数均分子量之比从1.2变化到1.33;由TX-141引发的聚合物低转化率时DSC曲线出现放热峰,而高转化率以及BPO引发的聚合物则没有.说明双官能团引发剂TX-141引发聚合时,在低转化率下TX-141引发剂的2个过氧键没有全部断裂,随聚合进行,断裂程度加深.     

Free-radical polymerization of methyl methacrylate initiated by thiol alone

Three different alkyl thiols, i.e., n-propylthiol, isopropylthiol, and 2-methyl-2-undecanethio1, were proved efficient to initiate the polymerization of methyl methacrylate at 40°C. The initial polymerization rate, R_p, increases with increasing thiol concentration but cannot be described by a single-power law. However, R_p is proportional to 1.3th power of the monomer concentration, indicating the participation of monomer in the initiation reaction. With increase of the polarity of solvents, R_p decreases, demonstrating the polar property of the initiating intermediate. The apparent activation energy of overall polymerization was calculated to be 9.3 kcal/mol. Molecular weight measurements indicated the twofold function of the thiol as both an initiator and a regulator.     

Polyaniline/FE3O4 magnetic nanocomposite prepared by ultrasonic irradiation

Ultrasonic irradiation is employed to assist the chemical oxidative polymerization of aniline in the presence of Fe₃O₄ nanoparticles in order to prepare a polyaniline (PANI)/Fe₃O₄ magnetic nanocomposite. In the chemical oxidative polymerization of aniline in the initially neutral medium, the optimum molar ratio of the oxidant ammonium persulfate to the monomer aniline is 2 : 1. The prepared PANI is in the emeraldine form and is doped by sulfate anions. Fe₃O₄ particles are encapsulated by PANI and dispersed well in PANI. Fe₃O₄ increases the doping level and decreases the crystallinity of PANI. The PANI/Fe₃O₄ nanocomposite possesses conductivity and magnetic properties. Increasing the Fe₃O₄ content increases the magnetization of the PANI/Fe₃O₄ composite but decreases its conductivity. © 2006 Wiley Periodicals Inc. J Appl Polym Sci 102: 2107–2111, 2006     

RAFT miniemulsion polymerization of methyl methacrylate

It has been well documented that RAFT miniemulsion polymerization has broader molecular weight distribution, compared with its bulk polymerization counterpart. Interestingly, it was found that the PDI value of RAFT miniemulsion polymerization of methyl methacrylate (MMA) mediated by 2-cyranoprop-2-yl dithiobenzoate (CPDB) was still as low as its corresponding bulk polymerization did. PDI could be as low as 1.13 even with typical sodium dodecyl sulfate (SDS, 1 wt%, surfactant) and n-hexadecane (HD, 2 wt%, costablizer) concentrations. When the polymerization was carried out at 60 °C, a dramatic increase in PDI (>1.4) was observed after 80% monomer conversion since RAFT addition reaction became diffusion-controlled. Increasing the polymerization temperature to 80 °C could reduce the PDI to 1.2 even at 100% monomer conversion. The compartmentalization effect of radicals was surprisingly absence before 30% monomer conversion but became pronounced afterwards in the miniemulsion polymerization. Thus, it still took less time to finish the miniemulsion polymerization with the increase of the surfactant levels.     

甲基丙烯酸甲酯的RAFT微乳液聚合

该文合成了一种双官能团的RAFT试剂——S,S'-二(α,α'-二甲基-α″-乙酸)三硫代碳酸酯(BDAT)。以其为链转移剂,在微乳液体系中进行了甲基丙烯酸甲酯的RAFT聚合。分别讨论了聚合反应温度和链转移剂浓度对聚合反应的影响,并对相关的聚合反应动力学常数进行了计算。研究结果表明,在微乳液中进行的RAFT聚合具有显著的活性聚合的特征。聚合产物的相对分子质量(简称分子量,下同)随着转化率的提高而线性增加,同时聚合产物具有较窄的分子量分布,聚合过程随着链转移剂浓度的增加而逐渐可控。另外,利用透射电子显微镜对链转移剂浓度对微乳液粒子尺寸的影响也进行了考察,扫描电镜照片表明,微乳液聚合所得乳液粒子呈现单分散性状态,并且粒子尺寸随着链转移剂浓度的增加而逐渐增加。