Preparation and characterization of thermoplastic vulcanizate/silica nanocomposites

This article describes the preparation, characterization, and properties of thermoplastic vulcanizate (TPV)/silica nanocomposites. The nanocomposites were prepared by the melt blending of TPV and maleic anhydride grafted polypropylene (mPP) into organically modified SiO₂ (m‐SiO₂), treated with n‐hexadecyl trimethylammonium bromide as a grafting agent for TPV during the melt mixing. The thermal stability and storage modulus of the 1 wt % m‐SiO₂ containing TPV/mPP/m‐SiO₂ nanocomposite were higher than those of pristine TPV. The most important observation was obtained from dynamic mechanical analysis, which revealed that the glass‐transition temperature of the polypropylene phase of the nanocomposites increased (in comparison with that of virgin TPV), whereas the ethylene–propylene–diene monomer phase remained almost the same. The adhesion strength between the TPV/mPP/m‐SiO₂ nanocomposites and steel also increased with increasing m‐SiO₂ content. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2058–2063, 2005     

Synthesis and characterization of polyimide–silica nanocomposites using novel fluorine‐modified silica nanoparticles

Polyimide–silica nanocomposites were synthesized with 4,4′‐oxydianiline, 4,4′‐(4,4′‐isopropylidenediphenoxy)bis(phthalic anhydride), and fluorine‐modified silica nanoparticles. Fluorinated precursors such as 4″,4?‐(hexafluoroisopropylidene)bis(4‐phenoxyaniline) (6FBPA) and 4,4′‐(hexafluoroisopropylindene)diphenol (BISAF) were employed to modify the surface of the silica nanoparticles. The microstructures and thermal, mechanical, and dielectric properties of the polyimide–silica nanocomposites were investigated. An improvement in the thermal stability and storage modulus of the polyimide nanocomposites due to the addition of the modified silica nanoparticles was observed. The microstructures of the polyimide–silica nanocomposites containing 6FBPA‐modified silica exhibited more uniformity than those of the nanocomposites containing BISAF‐modified silica. The dielectric constants of the polyimide were considerably reduced by the incorporation of pristine silica or 6FBPA‐modified silica but not BISAF‐modified silica. The addition of a modifier with higher fluorine contents did not ensure a lower dielectric constant. The uniformity of the silica distribution, manipulated by the reactivity of the modifier, played an important role in the reduction of the dielectric constant. Using 6FBPA‐modified silica nanoparticles demonstrated an effective way of synthesizing low‐dielectric‐constant polyimide–silica nanocomposites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 882–890, 2007     

Structure and properties of polyurethane–silica nanocomposites

Nanocomposites with different concentrations of nanofiller were prepared by adding nanosilica filler to the single‐phase polyurethane matrix. A control series was prepared with the same concentrations of micron‐size silica. The nanosilica filler was amorphous, giving composites with the polyurethane that were transparent at all concentrations. The nanocomposites displayed higher strength and elongation at break but lower density, modulus, and hardness than the corresponding micron‐size silica‐filled polyurethanes. Although the nanosilica showed a stronger interaction with the matrix, there were no dramatic differences in the dielectric behavior between the two series of composites. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 133–151, 2000     

Preparation and properties of poly(dimethyl siloxane)–colloidal silica/functionalized colloidal silica nanocomposites

Aqueous spherical colloidal silica (CS) particles with a diameter of 15 ± 5 nm were modified with three different types of monofunctional silane coupling agents to prepare functionalized colloidal silica (FCS) particles. The effects of the surface chemistry of the FCS were studied as a function of the CS/FCS loading in the poly(dimethyl siloxane) (PDMS) polymer. The prepared PDMS–CS/FCS composites were investigated for their physical properties both in the cured and uncured states. The extent of filler–filler and filler–polymer interactions was found to vary with the type of functionalizing agent used to treat the surface of the CS. The filler–filler interaction appeared to be predominant in the PDMS–CS composites, and improved filler–polymer interaction was indicated in the case of the PDMS–FCS composites. The composites containing CS treated with methyltrimethoxysilane exhibited relatively better optical and mechanical properties compared to the other PDMS–FCS composites. This study highlighted the importance of judiciously choosing functionalizing agents to achieve PDMS–FCS composites with predetermined optical and mechanical properties. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Preparation and properties of ethylene–propylene–diene rubber/organomontmorillonite nanocomposites

Ethylene–propylene–diene rubber (EPDM)/organomontmorillonite (OMMT) nanocomposites were prepared with a maleic anhydride grafted EPDM oligomer as a compatibilizer via melt intercalation. X‐ray diffraction and transmission electron microscopy indicated that the silicate layers of OMMT were exfoliated and dispersed uniformly as a few monolayers in nanocomposites. The change in the crystallization behavior of the nanocomposites was examined. The nanocomposites exhibited great improvements in the tensile strength and tensile modulus. The incorporation of OMMT gave rise to a considerable reduction of tan δ and an increase in the storage modulus. Moreover, the solvent resistance of the nanocomposites increased remarkably. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 440–445, 2004     

Preparation and properties of acrylonitrile–butadiene rubber–graphene nanocomposites

The graphene oxide (GO) was prepared by sonication‐induced exfoliation from graphite oxide, which was produced by oxidation from graphite flakes with a modified Hummer's method. The GO was then treated by hydrazine to obtain reduced graphene oxide (rGO). On the basis of the characterization results, the GO was successfully reduced to rGO. Acrylonitrile–butadiene rubber (NBR)–GO and NBR–rGO composites were prepared via a solution‐mixing method, and their various physical properties were investigated. The NBR–rGO nanocomposite demonstrated a higher curing efficiency and a change in torque compared to the gum and NBR–GO compounds. This agreed well with the crosslinking density measured by swelling. The results manifested in the high hardness (Shore A) and high tensile modulus of the NBR–rGO compounds. For instance, the tensile modulus at a 0.1‐phr rGO loading greatly increased above 83, 114, and 116% at strain levels of 50, 100, and 200%, respectively, compared to the 0.1‐phr GO loaded sample. The observed enhancement was highly attributed to a homogeneous dispersion of rGO within the NBR matrix; this was confirmed by scanning electron microscopy and transmission electron microscopy analysis. However, in view of the high ultimate tensile strength, the NBR–GO compounds exhibited an advantage; this was presumably due to strong hydrogen bonding or polar–polar interactions between the NBR and GO sheets. This interfacial interaction between GO and NBR was supported by the marginal increase in the glass‐transition temperatures of the NBR compounds containing fillers. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42457.     

Tensile creep behaviour of polymethylpentene–silica nanocomposites

For the first time, poly(4‐methyl‐1‐pentene) (PMP) nanocomposites were prepared by melt compounding 2 vol% of fumed silica nanoparticles, in order to study the role of the nanofiller surface area and functionalization on the tensile mechanical response of the material, with particular focus on its creep behaviour. The high optical transparency of the polymer matrix was substantially preserved in the nanocomposites, while the mechanical properties (in particular the creep stability) were improved. Dynamic mechanical thermal analysis showed an improvement of the storage modulus, more evident above the glass transition temperature of the polymer matrix. Uniaxial tensile tests evidenced that the elastic modulus of the material was positively affected by the presence of silica nanoparticles, even if a slight reduction of the strain at break was detected. The reduction of the tensile creep compliance was proportional to the surface area of the nanofiller, being more evident at high stresses and elevated temperatures. Findley's law furnished a satisfactory fitting of the creep behaviour of the composites, even at high temperatures. It clearly emerges that the incorporation of fumed silica nanoparticles in PMP can be an effective way to overcome the problem of the poor creep stability of polyolefins, especially at high temperatures and high stresses. Moreover the possibility of retaining the original transparency of the material is fundamental for the production of completely transparent PMP components. Copyright © 2010 Society of Chemical Industry     

Rheology and dispersion behavior of high‐impact polystyrene/ethylene–vinyl acetate copolymer/TiO2 nanocomposites

TiO₂ nanoparticles were introduced into high‐impact polystyrene (HIPS) in the form of a master batch in which TiO₂ was predispersed in composites of HIPS and ethylene–vinyl acetate copolymer (EVA) by melt compounding. The resulting materials were analyzed with a Rosand Precision rheometer, transmission electron microscopy, atomic force microscopy, and ultraviolet–visible light spectrophotometry. The results showed that the introduction of TiO₂ nanoparticles into HIPS influenced the apparent viscosity of the composites to a rather small extent. The addition of EVA could regulate the rheological behavior of the HIPS/TiO₂ master batch greatly. EVA helped the dispersions of the agglomerates of TiO₂ nanoparticles in the flow; this was featured by the distinct yielding in the flow after the introduction of EVA, as well as the large change in the non‐Newtonian indices. The dispersions of the HIPS/TiO₂ master batch in the HIPS matrix were improved greatly by the addition of EVA. TiO₂ nanoparticles were dispersed randomly in HIPS/EVA/TiO₂ nanocomposites. The dispersion improvement of the HIPS/EVA/TiO₂ master batch was also proved by atomic force microscopy and ultraviolet–visible spectroscopy investigations. The mechanical properties of HIPS/EVA/TiO₂ nanocomposites with low TiO₂ contents were slightly higher than those of pure HIPS. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4434–4438, 2006     

Stereology‐based quantitative characterization of dispersion from TEM micrographs of polymer–clay nanocomposites

Quantitative characterization of the state of dispersion and extent of exfoliation is critical in developing processing structure–property relationships in polymer–clay nanocomposites. Quantification of dispersion, exfoliation, and nanostructure in polymer–clay nanocomposites by 3D stereological parameters using image analysis of 2D transmission electron microscopy (TEM) micrographs were recently proposed. The 3D dispersion quantifying parameters are designed such that they are free of the bias associated with not sampling the true particle diameter in a 2D TEM section. In this article, the ability of the proposed 3D dispersion quantifying parameters to describe the dispersion over the entire possible range of exfoliation, and to capture independent aspects of dispersion are demonstrated by quantifying several sets of samples that were designed using a polypropylene (PP)/maleated PP/clay system. The details of the image analysis procedure, the underlying challenges, and errors involved in the segmentation process are also discussed. The 3D dispersion quantifying parameters, exfoliation number and inter‐particle distance, were critically compared against the standard 2D dispersion quantifying parameters, such as mean length, thickness, and aspect ratio. In all cases examined in this study, the sensitivity and resolution of the 3D parameters in terms of quantifying the dispersion of the nanostructure appeared comparable if not better than the standard 2D parameters. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Mechanical properties of the flexible‐type epoxy/clay nanocomposites prepared by slurry method

The bisphenol‐F type flexible epoxy resin, having a good flexibility, was combined with an organo‐ and slurry‐clay. The clay dispersions in the obtained epoxy/clay systems are significantly different depending on the type of clay. Particularly, the epoxy/slurry‐clay system showed a high clay dispersibility into the epoxy matrix and was transparent in spite of the addition of 10 wt % clay. This result means that the swelling of the clay with formamide is effective for the expansion of the basal spacing of the clay. The slurry‐clay nanocomposite (clay content: 5 wt %) showed a 4 times higher fracture energy than the neat epoxy system in the tensile test, though the organo‐clay system (clay content: 5 wt %) was 1.5 times higher. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation and thermal analysis of cotton–clay nanocomposites

Nanocomposites were produced from cotton with montmorillonite clay used as the nanofiller material. Three exfoliation and intercalation methods with different solvents and clay pretreatment techniques were tested for the production of these organic–inorganic hybrids. The method that resulted in superior clay–cotton nanocomposites used a clay pretreatment with 4‐methylmorpholine‐N‐oxide as the cotton solvent. The nanocomposites showed significant improvements in the thermal properties in comparison with unbleached cotton and cotton processed under the conditions for nanocomposite preparation. The degradation temperature of the nanocomposites increased by 45°C, and the char yields for some compositions were twice those of unbleached cotton. The crystalline melt of the materials decreased by 15°C. Future research will include the development of textiles based on these cotton–clay materials and testing for flame‐retardant properties and product strength. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2125–2131, 2004     

Interfacial effects in polypropylene–silica nanocomposites

Grafted inorganic nanoparticles can greatly improve the mechanical performance of polymers. To examine the effects of the interfacial characteristics generated by the grafting polymer bonded to nanoparticle surfaces, we chemically grafted nano‐silica with different polymers and then melt‐mixed it with polypropylene (PP). We extracted the homopolymers produced during the graft polymerization from the grafted products before the composites were manufactured to get rid of the side effects of the nongrafting polymers. We tailored the interfacial interaction between the grafted nano‐SiO₂ and PP matrix by changing the amount of the grafting polymers on the nanoparticles, that is, the grafting percentage. Mechanical tests indicated that all the composites incorporated with grafted nano‐SiO₂ particles possessed much higher impact strength than untreated SiO₂/PP composites and neat PP. The greatest contribution of the particles was made at a low grafting percentage. Tensile measurements showed that the treated nanoparticles could provide PP with stiffening, strengthening, and toughening effects at a rather low filler content (typically 0.8 vol %) because of the enhanced interfacial adhesion resulting from molecular entanglement and interdiffusion between the grating polymers on the nanoparticles and matrix macromolecules. The presence of grafting polymers on the nanoparticles provided the composites with a tailorable interphase. The tensile performance of the composites was sensitive to the nature of the grafting polymers. Basically, a hard interface was beneficial to stress transfer, whereas a soft one hindered the development of cavities in the matrix. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1771–1781, 2004     

Preparation and thermal properties of resole‐type phenol resin–clay nanocomposites

Resole‐type phenol resin–clay nanocomposites have been prepared successfully by melt compounding phenol resin with organophilic clay. In the resulting phenol resin–clay nanocomposite, the silicate layers of the clay were exfoliated and dispersed as monolayers. The nanocomposite exhibited higher long‐term heat resistance when compared with unmodified phenol resin. It was surmised that the silicate layers of the clay acted as barriers to oxygen penetration into the resin, as the degree of heat degradation of the nanocomposite was much lower than that of the straight phenol resin. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3236–3240, 2006     

Preparation and properties of polyethylene–clay nanocomposites by an in situ graft method

The polyethylene–clay nanocomposites were prepared by the in situ graft copolymerization of styrene containing twin‐benzyldimethyldioctadecylammonium bromine modified montmorillonite (TBDO‐MMT) in polyethylene with dicumyl peroxide (DCP) as an initiator in molten state. XRD and TEM analysis indicated that intercalated polyethylene/MMT nanocomposites are obtained. The mechanics performance, crystal behavior, thermal properties, and the effect of MMT contents on PE/MMT nanocomposite were also studied. As comparison, polyethylene/montmorillonite composites prepared by a simply melt compounding without styrene were studied as well. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4921–4927, 2006     

Preparation and characterisation of polyamide–polyimide organoclay nanocomposites

BACKGROUND: Ternary nanocomposites containing an organomodified layered silicate polyimide additive within a polyamide matrix have been investigated to gain greater insight into structure–property relationships and potential high‐temperature automotive applications. RESULTS: Polyamide nanocomposite blends, containing 3 wt% of organoclay, were prepared and compared with organoclay‐reinforced polyamide and neat polyamide. Nanoclay addition significantly increased heat distortion temperature, as well as both the tensile and flexural moduli and strength. The addition of polyimide demonstrated further increases in heat distortion temperature, glass transition temperature and the flexural and tensile moduli by about 17, 21 and 40%, respectively. The tensile and flexural strengths were either unaffected or decreased modestly, although the strain‐to‐failure decreased substantially. Morphological studies using transmission electron microscopy (TEM) and X‐ray diffraction showed that the nanoclay was dispersed within the ternary blends forming highly intercalated nanocomposites, regardless of the presence and level of polyimide. However, TEM revealed clay agglomeration at the polyamide–polyimide interface which degraded the mechanical properties. CONCLUSIONS: A range of improvements in mechanical properties have been achieved through the addition of a polyimide additive to a polyamide nanocomposite. The decrease in ductility, arising from the poor polyamide–polyimide interface and nanoclay clustering, clearly requires improving for this deficiency to be overcome. Copyright © 2008 Society of Chemical Industry     

Preparation and properties of nanocomposites based on different polarities of nitrile–butadiene rubber with clay

Nanocomposites were prepared with different grades of nitrile–butadiene rubber (NBR) [with nitrile (CN) contents of 26, 35, and 42%] with organoclay (OC) by a melt‐compounding process. The rubber/clay nanocomposites were examined by transmission electron microscopy (TEM) and X‐ray diffraction (XRD). An increase in the polarity of NBR affected the XRD results significantly. The dispersion level of the nanofiller in the nanocomposites was determined by a function of the polarity of the rubber, the structure of the clay, and their mutual interaction. The intercalated structure and unintercalated structure coexisted in the lower polar of NBR. In addition, a relatively uniformly dispersed state corresponded to a more intercalated structure, which existed in the higher polar of NBR matrix. Furthermore, high‐pressure vulcanization changed the extent of intercalation. The mechanical properties and gas barrier properties were studied for all of the compositions. As a result, an improvement in the mechanical properties was observed along with the higher polarity of NBR. This improvement was attributed to a strong interaction of hydrogen bonding between the CN of NBR and the OH of the clay. Changes in the gas barrier properties, together with changes in the polarity of the rubbers, were explained with the help of the XRD and TEM results. The higher the CN content of the rubber was, the more easily the OC approached to the nanoscale, and the higher the gas barrier properties were. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation and properties of melt‐blended polylactic acid/polyethylene glycol‐modified silica nanocomposites

One commercial type of fumed silica modified with methoxy polyethylene glycol (mPEG) plasticizer was incorporated into polylactic acid (PLA) biobased polymer to improve its performance. The modification on silica was confirmed through Fourier transform infrared spectra, nuclear magnetic resonance, and TGA assessments. The grafting percentage of mPEG onto silica was about 19.8 wt %. Transmission electron microscope revealed a similar degree of dispersion for control silica and modified silica‐filled PLA nanocomposites. Not much difference in the glass transition temperatures at various silica contents was found for PLA/control silica systems from the differential scanning calorimetry measurement, but the glass transition temperature of PLA/modified silica nanocomposite at 10 phr of modified silica showed up to 11°C decrement. It was suggested that the mPEG plasticizer efficiently plasticized the PLA matrix through the enhanced segmental mobility of PLA chains. Young's modulus of PLA was about 2133 ± 53 MPa, and the value for the nanocomposite increased to 2547 ± 54 MPa at 10 of phr control silica mainly due to the reinforcing effect from nanoparticles. For modified silica, Young's modulus decreased at various silica contents. The elongation at break for modified silica‐filled cases was higher than that of control silica‐filled cases. These results were attributed to the plasticizing effect of surface modifier. Optical transmittance for pristine PLA was generally in a similar order as PLA/control silica and modified silica cases at various silica contents. The results agreed with the morphology observation as well. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Mechanical properties and structures of dicyanate–clay nanocomposites

Dicyanate–clay nanocomposites comprising a dicyanate resin and a type of organically modified clay were prepared and characterized, and their thermomechanical properties were investigated. The organically modified clay had silicate layers of nanometer size intercalated with an organic modifier, which improved the compatibility between the clay and organic materials, such as dicyanate resins. Dynamic mechanical analysis was performed to investigate the thermomechanical properties of the dicyanate–clay nanocomposites containing various amounts of the clay. The storage modulus of the nanocomposites below their glass‐transition temperatures slightly increased with increasing clay content. The glass‐transition temperature of the dicyanate–clay nanocomposites increased with increasing clay content. The nanostructures of the dicyanate–clay nanocomposites were characterized by transmission electron microscopy and X‐ray diffraction analysis. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2629–2633, 2003     

Effect of alkylammonium salt on the dispersion and properties of Poly(p‐phenylene sulfide)/clay nanocomposites via melt intercalation

To explore the possibility of making poly(p‐phenylene sulfide) (PPS) nanocomposites via melt intercalation and improving the mechanical properties of PPS, in this study we first modified clay (montmorillonite) with alkylammonium salt by cation exchange and then mixed the modified clay together with the PPS matrix by twin‐screw extrusion. Because the PPS/clay composites were made at a high temperature (300°C), thermogravimetric analysis experiments were carried out first to check the thermal stability of the alkylammonium salt treated clay and the obtained composites. Possible degradation of the alkylammonium salt during processing caused a decrease in the interlayer spacing of the clay. Scanning electron microscopy, transmission electron microscopy, and X‐ray diffraction were used to investigate the dispersion of the clay sheet in the matrix. The clay layers were homogeneously dispersed in the PPS matrix with a nanometer scale, and an exfoliated structure was achieved at a low load of clay. The alkylammonium salt modifier enhanced the interaction between the PPS and clay on the one hand, but on the other hand, it also acted as a plasticizer and caused decreases in the glass‐transition temperature and tensile properties. More work is needed to find a modifier and processing conditions by which the modifier can help the dispersion of clay and also be completely degraded after the formation of an exfoliated structure. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1724–1731, 2006     

Preparation and characterization of rubber–clay nanocomposites

Rubber–clay nanocomposites were prepared by two different methods and characterized with TEM and XRD. The TEM showed clay had been dispersed to one or several layers. The XRD showed that the basal spacing in the clay was increased. It was evident that some macromolecules intercalated to the clay layer galleries. The clay layer could be uniformly dispersed in the rubber matrix on the nanometer level. The mechanical tests showed that the nanocomposites had good mechanical properties. Some properties exceeded those of rubber reinforced with carbon black, so the clay layers could be used as an important reinforcing agent as the carbon black was. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1879–1883, 2000