Physical properties and enzymatic hydrolysis of poly(L‐lactide)–TiO2 composites

Amorphous poly(L ‐lactide) (PLLA) composite films with titanium dioxide (TiO₂) particles were prepared by solution‐casting using methylene chloride as a solvent, followed by quenching from the melt. The effects of surface treatment, volume fraction, size, and crystalline type of the TiO₂ particles on the mechanical properties and enzymatic hydrolysis of the composite films were investigated. The tensile strength of the PLLA composite films containing TiO₂ particles except for anatase‐type ones with a mean particle size of 0.3–0.5 μm was lowered and the Young's modulus became higher with increasing the content of TiO₂ particles. The tensile strength of the composite films containing anatase‐type TiO₂ with a mean particle size of 0.3–0.5 μm at contents of 20 wt % or less was almost the same as that of the pure PLLA film. The enzymatic hydrolysis of PLLA matrix was accelerated by the addition of the hydrophilic anatase‐type TiO₂ particles (nontreated or Al₂O₃ treated) with a mean particle size of 0.3–0.5 μm at relatively high contents such as 20 wt %. On the other hand, the enzymatic hydrolysis of PLLA matrix was inhibited by composite formation with the hydrophobic rutile‐type TiO₂ particles (Al₂O₃‐stearic acid treated, or ZrO₂‐Al₂O₃‐stearic acid treated). These results suggest that the mechanical properties and enzymatic hydrolyzability of the PLLA can be controlled by the kind and amount of the added TiO₂ particles. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 190–199, 2005     

Properties and morphology of bioceramics/poly(D,L‐lactide) composites modified by in situ compatibilizing extrusion

Composites of poly(D ,L ‐lactide) (PDLLA) with hydroxylapatite (HA) and PDLLA with tertiary calcium phosphate (TCP) were prepared by in situ modification with methylenediphenyl diisocyanate (MDI) and molded by piston extrusion at temperature between T_g and T_m of PDLLA. Mechanical properties of the composites increased obviously when compared with the unmodified bioactive ceramic particles/PDLLA composites. The effect of MDI contents on mechanical properties of the composites was studied. At the optimum conditions of 1.0/1.0molar ratios of ? NCO groups in MDI to ? OH groups in PDLLA, bending strength 68.4 MPa and bending modulus 2281.5 MPa, were achieved in composite HA/PDLLA/MDI with 15 wt % HA. Both increased by nearly 30% when compared with that of solution cast HA/PDLLA composites. Interfacial adhesion and compatibility between PDLLA and bioactive ceramic particles (HA and TCP) were investigated. Scanning electron microscopy (SEM) indicated that the interface between HA particles and PDLLA was blurred and HA particles were closely surrounded by PDLLA matrix in HA/PDLLA/MDI composites. Oriented fibrils along with longitudinal direction of extrusion die were also observed on the surfaces of HA/PDLLA/MDI composite. It is confirmed that MDI has improved interfacial adhesion and compatibility between HA particles and PDLLA phase. Fibril structures formed in the extrusion, and it contributed a great deal in enhancing the mechanical properties. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4085–4091, 2006     

Crystallization behavior and mechanical properties of bio‐based green composites based on poly(L‐lactide) and kenaf fiber

Bio‐based polymer composite was successfully fabricated from plant‐derived kenaf fiber (KF) and renewable resource‐based biodegradable polyester, poly(L ‐lactide) (PLLA), by melt‐mixing technique. The effect of the KF weight contents (0, 10, 20, and 30 wt %) on crystallization behavior, composite morphology, mechanical, and dynamic mechanical properties of PLLA/KF composites were investigated. It was found that the incorporation of KF significantly improves the crystallization rate and tensile and storage modulus. The crystallization of PLLA can be completed during the cooling process from the melt at 5°C/min with the addition of 10 wt % KF. It was also observed that the nucleation density increases dramatically and the spherulite size drops greatly in the isothermal crystallization with the presence of KF. In addition, with the incorporation of 30 wt % KF, the half times of isothermal crystallization at 120°C and 140°C were reduced to 46.5% and 28.1% of the pure PLLA, respectively. Moreover, the tensile and storage modulus of the composite are improved by 30% and 28%, respectively, by the reinforcement with 30% KF. Scanning electron microscopy observation also showed that the crystallization rate and mechanical properties could be further improved by optimizing the interfacial interaction and compatibility between the KF and PLLA matrix. Overall, it was concluded that the KF could be the potential and promising filler for PLLA to produce biodegradable composite materials, owing to its good ability to improve the mechanical properties as well as to accelerate the crystallization of PLLA. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Structure and properties of UHMWPE fiber/carbon fiber hybrid composites

Ultrahigh molecular weight polyethylene (UHMWPE) fiber/carbon fiber hybrid composites were prepared by inner‐laminar and interlaminar hybrid way. The mechanical properties, dynamic mechanical analysis (DMA), and morphologies of the composites were investigated and compared with each other. The results show that the hybrid way was the major factor to affect mechanical and thermal properties of hybrid composites. The resultant properties of inner‐laminar hybrid composite were better than that of interlaminar hybrid composite. The bending strength, compressive strength, and interlaminar shear strength of hybrid composites increased with an increase in carbon fiber content. The impact strength of inner‐laminar hybrid composite was the largest (423.3 kJ/m²) for the UHMWPE fiber content at 43 wt % to carbon fiber. The results show that the storage modulus (E′), dissipation factor (tan δ), and loss modulus (E″) of the inner‐laminar hybrid composite shift toward high temperature remarkably. The results also indicate that the high‐performance composite with high strength and heat resistance may be prepared by fibers' hybrid. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1880–1884, 2006     

Effects of rice straw fiber morphology and content on the mechanical and thermal properties of rice straw fiber‐high density polyethylene composites

Rice straw fiber‐high density polyethylene (HDPE) composites were prepared to investigate the effects of rice straw fiber morphology (rice straw refined fiber, rice straw pellet, rice straw strand), fiber content (20 and 40 wt %), and maleic anhydride polyethylene (MAPE) concentration (5 wt %) on the mechanical and thermal properties of the rice straw fiber‐HDPE composites in this study. Rice straw refined fiber exhibited more variability in length and width, and have a higher aspect ratio of 16.3. Compared to the composites filled of rice straw pellet, the composites made of the refined fiber and strand had a slightly higher tensile strength and lower tensile elongation at break. The tensile and flexural strength of the composites increased slightly with increasing rice straw fiber content up to 40 wt %, while the tensile elongation at break decreased. With addition MAPE, the composites filled with 20 wt % rice straw fiber showed an increase in tensile, flexural and impact strength and a decrease in tensile elongation at break. Differential scanning calorimetry showed that the fiber addition and morphology had no appreciable effect on the crystallization temperature of the composites but decreased the crystallinity. The scanning electron microscopy observation on the fracture surface of the composites indicated that introduction of MAPE to the system resulted in promotion in fiber dispersion, and an increase in interfacial bonding strength. Fiber breakage occurred significantly in the composites filled with refined fiber and strand after extruding and injection processing. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effects of wheat straw fiber content and characteristics,and coupling agent concentration on the mechanical properties of wheat straw fiber‐polypropylene composites

Wheat straw fiber‐polypropylene (PP) composites were prepared to investigate the effects of wheat straw fiber content (10, 20, 30, 40, and 50 wt %), fiber size (9, 28, and 35 mesh), and maleic anhydride grafted polypropylene (MAPP) concentration (1, 2, 5, and 10 wt %) on the static and dynamic mechanical properties of the wheat straw fiber‐PP composites in this study. The tensile modulus and strength of the composites increased linearly with increasing wheat straw fiber content up to 40%, whereas the elongation at break decreased dramatically to 3.78%. Compared with the composites made of the longer wheat straw fiber, the composites made of the fines (>35 mesh) had a slightly higher tensile strength of 31.2 MPa and tensile elongation of 5.39% at break. With increasing MAPP concentration, the composites showed an increase in tensile strength, and the highest tensile strength of 34.0 MPa occurred when the MAPP concentration reached 10 wt %. As wheat straw fiber content increased from 0 to 40%, the flexural modulus of the composites increased gradually from 1335 to 3437 MPa. The MAPP concentration and wheat straw fiber size distribution had no appreciable effect on the static flexural modulus of the composites. The storage flexural modulus of the composites increased with increasing wheat straw fiber content. The scanning electron microscopy (SEM) observation on the fracture surface of the composites indicated that a high wheat straw fiber content (>30 wt %) resulted in fiber agglomeration and a reduction in interfacial bonding strength. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effects of alkalization and fiber loading on the mechanical properties and morphology of bamboo fiber composites. II. Resol matrix

Resol resin composites reinforced with alkali‐treated bamboo strips were fabricated with a hand‐lay‐up technique. This study was aimed at the evaluation of the influence of the caustic concentration on the mechanical properties of bamboo‐strip‐reinforced resol composites with a constant 50% loading of the reinforcement. The treatment of bamboo fiber in a solution of sodium hydroxide with increasing concentration percentages resulted in more and more rigid composites; as a result, the strength and modulus values exhibited improvements. The maximum improvement in the properties was possibly achieved with 20% caustic treated reinforcements. An infrared study indicated the formation of aryl alkyl ether with ? OH groups of cellulose and methylol groups of resol. Beyond 20%, there was degradation in all the strength properties due to the failure of the mechanical properties of the reinforcement itself. A correlation was found to exist between the mechanical properties and the morphology that developed. Another set of composites with variable loadings of 20% alkali treated fiber (40, 50, and 60%) was fabricated, and a 60% fiber loading showed the best mechanical properties. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Mechanical properties of biorenewable fiber/plastic composites

Plastic fiber composites, consisting of polypropylene (PP) or polyethylene (PE), and pinewood, big blue stem (BBS), soybean hulls, or distillers dried grain and solubles (DDGS), were prepared by extrusion. Young's modulus, tensile and flexural strengths, melt flow, shrinkage, and impact energy, with respect to the type, amount, and size of fiber on composites, were evaluated. Young's moduli under tensile load of wood, BBS, and soybean‐hull fiber composites, compared with those of pure plastic controls, were either comparable or higher. Tensile strength significantly decreased for all the PP/fiber composites when compared with that of the control. Strength of BBS fiber composites was higher than or comparable to that of wood. When natural fibers were added there was a significant decrease in the melt flow index for both plastic/fiber composites. There was no significant difference in the shrinkage of all fiber/plastic composites compared to that of controls. BBS/PE plastic composites resulted in higher notched impact strength than that of wood or soybean‐hull fiber composites. There was significant reduction in the unnotched impact strength compared to that of controls. BBS has the potential to be used as reinforcing materials for low‐cost composites. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2484–2493, 2004     

Effect of the fiber content and plasticizer type on the rheological and mechanical properties of poly(vinyl chloride)/green coconut fiber composites

A series of poly(vinyl chloride) (PVC)/green coconut fiber (GCF) composites, with dioctyl phthalate (DOP) or thermoplastic polyurethane (TPU) as a plasticizer, were prepared by melt mixing. Their properties were studied in the molten state with an advanced nonlinear harmonic testing technique; in the solid state, the hardness and impact resistance were evaluated, and scanning electron microscopy was used for fractured surfaces. The effect of the fiber loading was investigated, as well as the role of the plasticizer. PVC–GCF composites are heterogeneous materials that, in the molten state, exhibit essentially a nonlinear viscoelastic character, in contrast to pure PVC, which has a linear viscoelastic region up to 50–60% strain. The complex modulus increases with the GCF content but in such a manner that the observed reinforcement is at best of hydrodynamic origin, without any specific chemical (i.e., permanent) interaction occurring between the polymer matrix and the fibers. As expected, PVC offers good wetting of GCFs, as reflected by the easy mixing and the rheological and mechanical properties. Fibers can be incorporated into PVC up to a 30% concentration without any problem, with the PVC/plasticizer ratio kept constant. Higher GCF levels could therefore be considered. Replacing DOP in part with TPU gives some benefit in terms of impact resistance, likely because of the viscoelastic nature of the latter and the associated energy absorption effects. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Influence of varying fiber lengths on mechanical,thermal, and morphological properties of MA‐g‐PP compatibilized and chemically modified short pineapple leaf fiber reinforced polypropylene composites

Environmentally benign, low cost and abundantly available short pineapple leaf fibers (PALF), found mostly in the Tropical rain forest climates are ideal materials for manufacture of thermoplastic polymer‐matrix composites. Here, mechanical and thermal properties of composites of maleic anhydride grafted polypropylene (MA‐g‐PP) and chemically modified short PALF are studied as a function of different fiber lengths at 10 vol % fibers loading with fiber orientation in the longitudinal direction. The effects of fiber lengths and fiber loading on the morphological properties are assessed via observations by scanning electron microscopy. Fiber length of 6 mm oriented longitudinally at 10 vol % fibers loading in PP is the optimum and recommended composition, where 73% increase in impact properties, 37% increase in the flexural modulus, 33% increase in flexural strength, and 14% increase in vicat softening temperature are observed. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Morphology and properties of polystyrene/agave fiber composites and foams

In this work, agave fibers were blended with polystyrene to produce foamed and unfoamed composites. The effect of fiber size and density reduction on the morphological, thermal, mechanical, and rheological properties, as well as crystallinity and water absorption kinetics of the composites was assessed. The results show that Young's modulus and tensile strength increased with increasing fiber content, but decreased with density reduction. Increasing fiber content and decreasing the size of the fibers both increased crystallinity of the composites. Finally, water uptake and diffusion coefficient were found to increase with increasing fiber content for all sizes. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

高密度聚乙烯/聚对苯二甲酸乙二醇酯原位成纤增强复合材料的形态与力学性能

用挤出-拉伸-注塑法制得了高密度聚乙烯/聚对苯二甲酸乙二醇酯(HDPE/PET)原位成纤增强复合材料,研究了PET质量分数对PET成纤性和材料拉伸强度及模量的影响及其作用机制。熔体拉伸时分散相液滴的聚结-形变成纤对PET相形态随PET质量分数的变化起关键作用,分散相对基体增强效应和两相界面缺陷效应相互竞争是决定拉伸强度随PET质量分数变化的重要因素,纤维对基体增刚作用受纤维数量和细度的双重控制是决定材料拉伸模量与PET质量分数关系的支配因素。     

Bamboo fiber reinforced polypropylene composites and their mechanical,thermal, and morphological properties

Short bamboo fiber reinforced polypropylene composites were prepared by incorporation of various loadings of chemically modified bamboo fibers. Maleic anhydride grafted polypropylene (MA‐g‐PP) was used as compatibilizer to improve fiber–matrix adhesion. The effects of bamboo fiber loading and modification of the resin on the physical, mechanical, thermal, and morphological properties of the bamboo reinforced modified PP composites were studied. Scanning electron microscopy studies of the composites were carried out on the interface and fractured surfaces. Thermogravimetric analysis and IR spectroscopy were also carried out. At 50% volume fraction of the extracted bamboo fiber in the composites, considerable increase in mechanical properties like impact, flexural, tensile, and thermal behavior like heat deflection temperature were observed. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effects of mixing technique and filler content on physical properties of bovine bone‐based CHA/PLA composites

This study presented influence of mixing technique as well as filler content on physical and thermal properties of bovine bone‐based carbonated hydroxyapatite (CHA)/poly(lactic acid) (PLA) composites. CHA/PLA composites at various contents of CHA were prepared by either melt‐mixing or solution‐mixing techniques. Thermal properties, morphologies, and mechanical properties of the CHA/PLA composites including molecular weight deterioration of PLA matrices were investigated. Average molecular weights of PLA in the composites prepared by both techniques decreased with increasing CHA content, whereas their molecular weight distributions (MWDs) increased. Nonetheless, average molecular weights of PLA in melt‐mixed composites were lower than those of solution‐mixed composites. With increasing CHA content, elongation at break, tensile strength, and impact strength of the composites were decreased, whereas the tensile moduli of the composites were increased. In comparison between two mixing techniques, the melt‐mixing distributed and dispersed CHA into PLA matrix more effectively than the solution‐mixing did. Therefore, tensile moduli, tensile strength, and impact strength of the melt mixed composites were higher than those of the solution‐mixed composites of the corresponding CHA content. Moreover, decomposition temperatures and % crystallinity of the melt‐mixed composites were higher than those of the solution‐mixed composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

The effect of alkalization and fiber loading on the mechanical properties of bamboo fiber composites,Part 1: — Polyester resin matrix

Bamboo strips [10 cm × 1.5 cm × (1?1.5) mm] were treated with caustic solutions for 1 h at different concentrations e.g., 0, 10, 15, 20, and 25%. Bamboo strips reinforced polyester resin composites were fabricated by hand‐lay‐up technique using both alkali‐treated and untreated bamboo strips, using a room temperature curing system for the polyester resin. This study aims at the evaluation of the influence of caustic concentration on the mechanical properties of bamboo strips reinforced polyester resin composites at a constant 50% loading of reinforcement. Maximum improvement in property was achieved possibly with 20% of caustic treated strip reinforcements. Beyond 20%, there was degradation in all the strength properties because of failure in mechanical properties of the reinforcements itself. The effect of fiber loading variation upon mechanical properties was also studied. It was observed that superior mechanical properties were obtained with 60% filler loading. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

An efficient way to improve the mechanical properties of polypropylene/short glass fiber composites

Enhancement of tensile strength, impact strength, and flexural strength of polypropylene/short glass fiber composites by treating the glass fibers with coupling agent, mixing with maleated polypropylene (MPP) for compatibilization and adhesion, and with nucleating agent for improvement of polypropylene crystallization was studied. The results showed that both the silane coupling agent and MPP enhance tensile strength, impact strength, and flexural strength. In the absence of MPP, the effect of silane coupling agent on the mechanical properties of the composites decreases in the following order: alkyl trimethoxy silane (WD‐10) > γ‐methacryloxypropyl trimethoxysilane (WD‐70) > N‐(β‐aminoethyl)‐γ‐aminopropyl trimethoxysilane (WD‐52), whereas in the presence of MPP, the order changes as follows: WD‐70 > WD‐10 > WD‐52. When the glass fibers were treated with WD‐52, 4,4‐diamino‐diphenylmethane bismaleimide (BMI) can further enhance the mechanical properties of the composite. The three kinds of strengths increase with MPP amount to maximum values at 5% MPP. As a nucleating agent, adipic acid is better than disodium phthalate in improving the mechanical properties, except for the notched impact strength. Wide‐angle X‐ray diffraction showed that the adipic acid is an α‐type nucleating agent, whereas disodium phthalate is a β‐type nucleating agent. Blending with styrene–butadiene rubber can somewhat improve the notched impact strength of the composites, but severely lowers the tensile strength and bending strength. Scanning electron micrographs of the broken surface of the composite showed greater interfacial adhesion between the glass fibers and polypropylene in the modified composite than that without modification. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1414–1420, 2005     

Effect of different thermal treatments on the mechanical performance of poly(L‐lactic acid) based eco‐composites

PLLA‐based eco‐composites reinforced with kenaf fiber and rice straw and containing red or yellow pigments have been studied. The mechanical behavior of the composites was tested by DMTA at two different annealing temperatures (65°C and 85°C) and times (15 min and 120 min) as well as at two preparation conditions: vacuum drying and long time at room temperature. A decrease of microhardness was observed during the water absorption tests. Moreover, the rice straw‐based composites absorbed more water than the kenaf‐ones. Generally, the dyed NFs composites presented better water resistance than undyed ones. The pigments improved the adhesion and led to better mechanical performance. The natural fibers favored the cold crystallization process of PLLA and shifted the cold crystallization peak temperature to lower values, as it was confirmed by DSC measurements. The values of tensile storage modulus obtained after different preparation condition were strongly affected by the process of physical ageing. According to, tan δ parameter, the samples stored at room temperature for a long time showed the highest amorphous content. The PLLA eco‐composite reinforced with kenaf fibers, dyed with the red pigment, and annealed at 85°C for 2 h displays the best mechanical properties. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Mixed percolating network and mechanical properties of polypropylene/talc composites

Injected polypropylene/talc composites were studied to evaluate the conditions leading to the formation of a mixed talc/polymer crystalline lamella percolating network and the influence of such a network on the nanocomposite mechanical properties. The talc was either conventional micrometer‐sized (conventional talc) or submicrometer‐sized particles (μ‐talc). In the case of μ‐talc, several talc fractions were studied, ranging from 3 to 30 wt %. The nanocomposite crystallinity was characterized with differential scanning calorimetry and wide‐angle X‐ray scattering. Talc was found to act as a nucleating agent, and only the α phase was detected. Through quantification on a Wilchinsky diagram, the talc particles were found to lie in the sample plane, the polypropylene crystalline lamellae being orthotropically distributed perpendicularly to the talc particles. The mechanical properties of the composites were tested in different directions by tensile and compression tests. The mechanical behavior of the composites confirmed the microstructural model. For low talc loadings, the composite moduli could not be well fitted by a law of mixtures. The large difference between the observed and predicted moduli was attributed to the formation of a mixed percolating network, including talc particles and polypropylene crystalline lamellae. At high talc loadings, when the mixed percolating network was completely formed, the reinforcement could well be described by parallel coupling, which indicated a classical reinforcement mechanism. Finally, the value of the critical talc fraction, at which the mixed percolating network was formed, was examined as a function of talc. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of the delignification of wood fibers on the mechanical properties of wood fiber–polypropylene composites

The effect of the delignification of hornbeam fibers on the mechanical properties of wood fiber–polypropylene (PP) composites was studied. Original fibers and delignified fibers at three levels of delignification were mixed with PP at a weight ratio of 40:60 in an internal mixer. Maleic anhydride (0.5 wt %) as the coupling agent and dicumyl peroxide (0.1 wt %) as the initiator were applied. The produced composites were then hot‐pressed, and specimens for physical and mechanical testing were prepared. The results of the properties of the composite materials indicate that delignified fibers showed better performance in the enhancement of tensile strength and tensile modulus, whereas the hardness of the composites was unaffected by delignification. Delignified fibers also exhibited better water absorption resistance. Notched impact strength was higher for delignified fiber composites, but it was reduced at higher delignification levels. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4759–4763, 2006     

Mechanical properties of biodegradable composites from poly lactic acid (PLA) and microcrystalline cellulose (MCC)

Biodegradable composites were prepared using microcrystalline cellulose (MCC) as the reinforcement and polylactic acid (PLA) as a matrix. PLA is polyester of lactic acid and MCC is cellulose derived from high quality wood pulp by acid hydrolysis to remove the amorphous regions. The composites were prepared with different MCC contents, up to 25 wt %, and wood flour (WF) and wood pulp (WP) were used as reference materials. Generally, the MCC/PLA composites showed lower mechanical properties compared to the reference materials. The dynamic mechanical thermal analysis (DMTA) showed that the storage modulus was increased with the addition of MCC. The X‐ray diffraction (XRD) studies on the materials showed that the composites were less crystalline than the pure components. However, the scanning electron microscopy (SEM) study of materials showed that the MCC was remaining as aggregates of crystalline cellulose fibrils, which explains the poor mechanical properties. Furthermore, the fracture surfaces of MCC composites were indicative of poor adhesion between MCC and the PLA matrix. Biodegradation studies in compost soil at 58°C showed that WF composites have better biodegradability compared to WP and MCC composites. The composite performances are expected to improve by separation of the cellulose aggregates to microfibrils and with improved adhesion. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 2014–2025, 2005