Decomposition heuristics for minimizing earliness–tardiness on parallel burn-in ovens with a common due date

This paper considers a scheduling problem for parallel burn-in ovens in the semiconductor manufacturing industry. An oven is a batch processing machine with restricted capacity. The batch processing time is set by the longest processing time among those of all the jobs contained in the batch. All jobs are assumed to have the same due date. The objective is to minimize the sum of the absolute deviations of completion times from the due date (earliness–tardiness) of all jobs. We suggest three decomposition heuristics. The first heuristic applies the exact algorithm due to Emmons and Hall (for the nonbatching problem) in order to assign the jobs to separate early and tardy job sets for each of the parallel burn-in ovens. Then, we use job sequencing rules and dynamic programming in order to form batches for the early and tardy job sets and sequence them optimally. The second proposed heuristic is based on genetic algorithms. We use a genetic algorithm in order to assign jobs to each single burn-in oven. Then, after forming early and tardy job sets for each oven we apply again sequencing rules and dynamic programming techniques to the early and tardy jobs sets on each single machine in order to form batches. The third heuristic assigns jobs to the m early job sets and m tardy jobs sets in case of m burn-in ovens in parallel via a genetic algorithm and applies again dynamic programming and sequencing rules. We report on computational experiments based on generated test data and compare the results of the heuristics with known exact solution for small size test instances obtained from a branch and bound scheme.     

Minimizing the makespan on a batch machine with non-identical job sizes: an exact procedure

A batch processing machine can simultaneously process several jobs forming a batch. This paper considers the problem of scheduling jobs with non-identical capacity requirements, on a single-batch processing machine of a given capacity, to minimize the makespan. The processing time of a batch is equal to the largest processing time of any job in the batch. We present some dominance properties for a general enumeration scheme and for the makespan criterion, and provide a branch and bound method. For large-scale problems, we use this enumeration scheme as a heuristic method.Scope and purposeUsually in classical scheduling problems, a machine can perform only one job at a time. Although, one can find machines that can process several jobs simultaneously as a batch. All jobs of a same batch have common starting and ending times. Batch processing machines are encountered in many different environments, such as burn-in operations in semiconductor industries or heat treatment operations in metalworking industries. In the first case, the capacity of the machine is defined by the number of jobs it can hold. In the second case, each job has a certain capacity requirement and the total size of a batch cannot exceed the capacity of the machine. Hence, the number of jobs contained in each batch may be different. In this paper, we consider this second case (which is more difficult) and we provide an exact method for the makespan criterion (minimizing the last ending time).     

A GRASP approach for makespan minimization on parallel batch processing machines

In this paper we consider the problem of scheduling a set of identical batch processing machines arranged in parallel. A Greedy Randomized Adaptive Search Procedure (GRASP) approach is proposed to minimize the makespan under the assumption of non-zero job ready times, arbitrary job sizes and arbitrary processing times. Each machine can process simultaneously several jobs as a batch as long as the machine capacity is not violated. The batch processing time is equal to the largest processing time among those jobs in the batch. Similarly, the batch ready time is equal to the largest ready time among those jobs in the batch. The performance of the proposed GRASP approach was evaluated by comparing its results to a lower bound and heuristics published in the literature. Experimental study suggests that the solution obtained from the GRASP approach is superior compared to other heuristics.     

Exact resolution of the one-machine sequencing problem with no machine idle time

This paper investigates the one-machine sequencing problem in a workshop where the machine has to satisfy the no-idle constraint, that is, the machine must process jobs without interruption. The objective is to minimize the makespan. Each job has a release date for which it is available for processing on the machine and a delivery time during which it must remain in the system after being processed by the machine. This problem has been studied without adding the no-idle constraint. It is solved in polynomial time, when the preemption of jobs is allowed, applying Jackson’s rule. But, when the preemption of jobs is not allowed, it becomes strongly NP-hard. Although, it can be solved in a very short time using Carlier’s branch and bound algorithm. Below, we propose to adapt Carlier’s branch and bound method in order to calculate an optimal nonpreemptive schedule for the problem when adding the no-idle constraint.     

Scheduling unrelated parallel batch processing machines with non-identical job sizes and unequal ready times

This research analyzes the problem of scheduling a set of n jobs with arbitrary job sizes and non-zero ready times on a set of m unrelated parallel batch processing machines so as to minimize the makespan. Unrelated parallel machine is a generalization of the identical parallel processing machines and is closer to real-world production systems. Each machine can accommodate and process several jobs simultaneously as a batch as long as the machine capacity is not exceeded. The batch processing time and the batch ready time are respectively equal to the largest processing time and the largest ready time among all the jobs in the batch. Motivated by the computational complexity and the practical relevance of the problem, we present several heuristics based on first-fit and best-fit earliest job ready time rules. We also present a mixed integer programming model for the problem and a lower bound to evaluate the quality of the heuristics. The small computational effort of deterministic heuristics, which is valuable in some practical applications, is also one of the reasons that motivates this study. The results show that the heuristic proposed in this paper has a superior performance compared to the heuristics based on ideas proposed in the literature.     

Machine scheduling with job class setup and delivery considerations

We study machine scheduling problems in which the jobs belong to different job classes and they need to be delivered to customers after processing. A setup time is required for a job if it is the first job to be processed on a machine or its processing on a machine follows a job that belongs to another class. Processed jobs are delivered in batches to their respective customers. The batch size is limited by the capacity of the delivery vehicles and each shipment incurs a transport cost and takes a fixed amount of time. The objective is to minimize the weighted sum of the last arrival time of jobs to customers and the delivery (transportation) cost. For the problem of processing jobs on a single machine and delivering them to multiple customers, we develop a dynamic programming algorithm to solve the problem optimally. For the problem of processing jobs on parallel machines and delivering them to a single customer, we propose a heuristic and analyze its performance bound.     

连铸-轧制混流生产模式下轧批调度问题的分支-定价算法

研究了连铸——轧制在热装、温装和冷装混流生产模式下的一类新型轧批调度问题.以最小化温装钢坯（热钢锭）缓冷（等待）导致的热能损失和连轧机架切换带来的产能损失为目标,建立了整数规划模型.由于商业优化软件难以在有限时间内直接求得模型的最优解甚至可行解,提出利用Dantzig-Wolfe分解技术将原模型分解为主问题和子问题,采用列生成算法对主问题和子问题进行迭代求解得到原问题的紧下界,最后以列生成算法作为定界机制嵌入分支——定界框架中形成分支——定价算法,执行分支搜索过程以获得整数最优解.本文还从影响分支——定价算法性能的要素出发提出改进策略.针对主问题,提出列生成和拉格朗日松弛混合求解策略来抑制单一列生成算法的尾效应.针对价格子问题,在动态规划算法中提出了基于占优规则和标号下界计算方法来及早消除无效状态空间,加速求解过程.以钢铁企业的实际生产数据和扩展的随机算例进行了数值实验,结果显示所提出改进策略能够突破求解能力的限制,使分支——定价算法在可接受计算时间内求得工业规模问题的最优解.     

批处理机上具有两类释放时间的工件集竞争调度问题

研究了两个工件集合竞争在一台批处理机上加工的调度问题,其中每个集合的工件具有一个共同的释放时间.批处理机可以同时加工多个工件作为一批,每批的加工时间为该批工件中加工时间的最大值.基于两类释放时间的大小,针对无界批处理机上最小化一个集合工件的最大完工时间、最大延迟以及总完工时间,使得另一个集合工件的最大完工时间不超过给定上界问题,分别给出了最优求解方法.针对有界批处理机上最小化一个集合工件的最大完工时间,使得另一个集合工件的最大完工时间不超过给定上界问题,证明为一般意义NP-难问题,并给出伪多项式时间最优求解方法.     

Heuristics for the two‐machine scheduling problem with a single server

In this paper, the NP‐hard two‐machine scheduling problem with a single server is addressed. The problem consists of a given set of jobs to be scheduled on two identical parallel machines, where each job must be processed on one of the machines, and prior to processing, the job is set up on its machine using one server; the latter is shared between the two machines. An ant colony optimization (ACO) algorithm is introduced for the problem and its performance was assessed by comparing with an exact solution (branch and bound [B&B]), a genetic algorithm (GA), and simulated annealing (SA). The computational results reflected the superiority of “ACO” in large problems, with a performance similar to SA and GA in smaller problems, while solving the tested problems within a reasonable computational time.     

极小化最大完工时间的单机连续型批调度问题

从钢铁工业中加热炉对管坯的加热过程,提出一种新的连续型批处理机调度问题,与传统批处理机调度问题的批进批出方式不同,其主要特征为批中工件的进入、处理和离开都连续进行,批B_i的处理时间与该批的大小|B_i|、批中工件T_j的处理时间p_j及机器的容量C都有关,表示为p^{(i)}=\dmax_{T_j\in B_i}\{p_j\}(1+\displaystyle\frac{|B_i|-1}{C}).对于极小化最大完工时间问题,给出了一个复杂性为O(n^2)的动态规划算法,并证明了这个算法的最优性.     

An effective hybrid multi-objective genetic algorithm for bi-criteria scheduling on a single batch processing machine with non-identical job sizes

This paper addresses the problem of scheduling jobs with non-identical sizes on a single batch processing machine. A batch processing machine is one which can process multiple jobs simultaneously as a batch as long as the total size of jobs being processed does not exceed the machine capacity. The batch processing time is equal to the longest processing time among all jobs in the batch. For the simultaneous minimization of the bi-criteria of makespan and maximum tardiness, we propose two different multi-objective genetic algorithms based on different representation schemes. While the first algorithm do search via generating sequences of jobs using genetic operators and then batching jobs keeping their order in the sequence, the second algorithm uses the idea of generating batches of jobs directly using genetic operators and ensures feasibility through using heuristic procedures. The type of representation used in the second algorithm allows introducing heuristics with the ability of biasing the search towards each objective and also allows hybridization with a local search heuristic that gives the ability of finding Pareto-optimal or locally efficient Pareto-solutions. Computational results show that the non-dominated solutions obtained by the latter algorithm are very superior in closeness to the true Pareto-optimal solutions and to keep diversity in the obtained Pareto-set, as the problem size increases.     

A DP algorithm for minimizing makespan and total completion time on a series-batching machine

This paper studies a bicriteria scheduling problem on a series-batching machine with objective of minimizing makespan and total completion time simultaneously. A series-batching machine is a machine that can handle up to b jobs in a batch and the completion time of all jobs in a batch is equal to the finishing time of the last job in the batch and the processing time of a batch is the sum of the processing times of jobs in the batch. In addition, there is a constant setup time s for each batch. For the problem we can find all Pareto optimal solutions in O(n²) time by a dynamic programming algorithm, where n denotes the number of jobs.     

A branch-and-price algorithm to solve the molten iron allocation problem in iron and steel industry

The molten iron allocation problem (MIAP) is to allocate molten iron from blast furnaces to steel-making furnaces. The allocation needs to observe the release times of the molten iron defined by the draining plan of the blast furnaces and the transport time between the iron-making and steel-making stages. Time window constraints for processing the molten iron must be satisfied to avoid freezing. The objective is to find a schedule with minimum total weighted completion time. This objective reflects the practical consideration of improving steel-making efficiency and reducing operation cost caused by the need for reheating. Such a problem can be viewed as a parallel machine scheduling problem with time windows which is known to be NP-hard. In this paper, we first formulate the molten iron allocation problem as an integer programming model and then reformulate it as a set partitioning model by applying the Dantzig–Wolfe decomposition. We solve the problem using a column generation-based branch-and-price algorithm. Since the subproblem of column generation is still NP-hard, we propose a state-space relaxation-based dynamic programming algorithm for the subproblem. Computational experiments demonstrate that the proposed algorithm is capable of solving problems with up to 100 jobs to optimality within a reasonable computation time.     

A branch and bound algorithm for minimizing total completion time on a single batch machine with incompatible job families and dynamic arrivals

In this paper, we consider a single batch machine scheduling problem with incompatible job families and dynamic job arrivals. The objective is to minimize the total completion time. This problem is known to be strongly NP-hard. We present several dominance properties and two types of lower bounds, which are incorporated to construct a basic branch and bound algorithm. Furthermore, according to the characteristics of dynamic job arrivals, a decomposed branch and bound algorithm is proposed to improve the efficiency. The proposed algorithms are tested on a large set of randomly generated problem instances.     

Exact and heuristic algorithms for the just-in-time scheduling problem in a batch processing system

Batch processing systems are commonly used in many different environments such as chemical and semiconductor industries. In this research, a just-in-time scheduling problem in a batch processing system is investigated. Minimization of total earliness and tardiness of the jobs with respect to a common due date is considered as the objective function. First, the research problem is formulated as a mixed integer linear programming model. Then, to find the optimal schedule for a predetermined set of batches, a dynamic programming algorithm is proposed. Based on the proposed dynamic programming algorithm, several heuristics are also developed. A lower bounding method is presented, and then a branch and bound algorithm is proposed to solve the problem optimally. To demonstrate the performance of the proposed algorithms, several computational experiments are conducted.     

A near-exact method for solving the log-truck scheduling problem

We propose a solution method for the log‐truck scheduling problem, which is a generalisation of the pick‐up and delivery problem with time windows. Our approach is based on column generation and pseudo branch and price. Each column in the proposed mathematical model represents one feasible route for one truck. We start by designing a priori an initial set of routes. Then, the subproblem, which is a constrained shortest path problem, is solved by applying a k‐shortest path algorithm. Numerical results from a case study are presented.     

Completion time variance minimisation on two identical parallel processors

The problem of scheduling jobs to minimise completion time variance (CTV) is a well-known problem in scheduling research. CTV is categorized as a non-regular performance measure and its value may decrease by increasing the job completion times. This objective is relevant in situations where providing uniform service to customers is important, and is in-line with just-in-time philosophy. The problem concerned in this paper is to schedule n jobs on two identical parallel machines to minimise CTV. We consider the unrestricted version of the problem. The problem is said to be restricted when a machine is not allowed to remain idle when jobs are available for processing. It may be necessary to delay the start of job processing on a machine in order to reduce the completion time deviations. This gives rise to the unrestricted version of the problem. We discuss several properties of an optimal schedule to the problem. In this paper, we develop a lower bound on CTV for a known partial schedule and propose a branch and bound algorithm to solve the problem. Optimal solutions are obtained and results are reported.     

A hybrid genetic heuristic for scheduling parallel batch processing machines with arbitrary job sizes

This paper investigates the scheduling problem of parallel identical batch processing machines in which each machine can process a group of jobs simultaneously as a batch. Each job is characterized by its size and processing time. The processing time of a batch is given by the longest processing time among all jobs in the batch. Based on developing heuristic approaches, we proposed a hybrid genetic heuristic (HGH) to minimize makespan objective. To verify the performance of our algorithm, comparisons are made through using a simulated annealing (SA) approach addressed in the literature as a comparator algorithm. Computational experiments reveal that affording the knowledge of problem through using heuristic procedures, gives HGH the ability of finding optimal or near optimal solutions in a reasonable time.     

Minimizing Mean Completion Time in a Batch Processing System

We consider batch processing jobs to minimize the mean completion time. A batch processing machine can handle up to $B$ jobs simultaneously. Each job is represented by an arrival time and a processing time. Jobs processed in a batch have the same completion time, i.e., their common starting time plus the processing time of their longest job. For batch processing, non-preemptive scheduling is usually required and we discuss this case. The batch processing problem reduces to the ordinary uniprocessor system scheduling problem if $B=1$. We focus on the other extreme case $B=+\infty$. Even for this seemingly simple extreme case, we are able to show that the problem is NP-hard for the weighted version. In addition, we establish a polynomial time algorithm for a special case when there are only a constant number of job processing times. Finally, we give a polynomial time approximation scheme for the general case.     

Fast approximation algorithms to minimize a special weighted flow-time criterion on a single machine with a non-availability interval and release dates

This paper is the first attempt to successfully design efficient approximation algorithms for the single-machine weighted flow-time minimization problem when jobs have different release dates and weights equal to their processing times under the assumption that one job is fixed (i.e., the machine is unavailable during a fixed interval corresponding to the fixed job). Our work is motivated by an interesting algorithmic application to the generation of valid inequalities in a branch-and-cut method. Our analysis shows that the trivial FIFO sequence can lead to an arbitrary large worst-case performance bound. Hence, we modify this sequence so that a new 2-approximation solution can be obtained for every instance and we prove the tightness of this bound. Then, we propose a fully polynomial-time approximation algorithm with efficient running time for the considered problem. Especially, the complexity of our algorithm is strongly polynomial.