载体对V_2O_5-MoO_3/TiO_2催化剂表面性质及其选择性催化还原脱硝性能的影响

采用比表面积分别为101.86 m2·g-1(A)、86.37 m2·g-1(B)和7.78(C)m2·g-1(C)的TiO_2载体,通过分步浸渍法制备V2O5-Mo O3/TiO_2(A,B,C)选择性催化还原脱硝催化剂。在空速为10 000 h-1和氨氮体积比1.0条件下,以TiO_2(A)与TiO_2(B)为载体制备的催化剂脱硝活性在反应温度窗口(350~450)℃超过90%,且具有良好的高温抗硫中毒性能和相对较小的氨气氧化率。而以TiO_2(C)为载体制备的脱硝催化剂活性温度窗口窄,在350℃时获得的最高脱硝活性仅为73%,且对NH3的氧化作用较强。利用X射线衍射、低温N2吸附-脱附、紫外-可见漫反射光谱、H2程序升温还原和NH3程序升温脱附等对载体和催化剂进行表征。结果表明,活性组分V2O5在载体TiO_2(A)上分散性良好,主要以孤立态钒氧物种形式存在,因此,以TiO_2(A)为载体制备的催化剂比表面积、氧化还原性和表面酸性等性能更优。     

制备方法对V_2O_5-WO_3/TiO_2选择性催化还原催化剂性能的影响

采用共沉淀法、溶胶-凝胶法和浸渍法制备了V2O5质量分数4%和WO3质量分数6%的V2O5-WO3/TiO2选择性催化还原催化剂,对比了3种方法制备的催化剂选择性催化还原NO性能。采用X射线衍射、热重、N2吸附-脱附和程序升温还原等对制备的V2O5-WO3/Ti O2催化剂的结构和性质进行表征,结果表明,共沉淀法制备的V2O5-WO3/TiO2催化剂具有更好的选择性催化还原NO活性和更大的比表面积,影响共沉淀法选择性催化还原NO活性的主要因素是催化剂的热稳定性、表面羟基数量、比表面积、粒径分布以及V、W与Ti之间的内在作用。     

V_2O_5-WO_3/TiO_2催化剂的制备及其烟气脱硝性能

以活性成分负载量、负载顺序和焙烧温度等关键制备参数因素进行正交实验设计制备了V_2O_5-WO_3/TiO_2催化剂,对其进行XRD和TPR表征,并在自行设计搭建的SCR烟气脱硝实验平台上评价其(300~390)℃的SCR脱硝性能。结果表明,活性成分钒和钨绝大多数以非晶态形式存在于载体表面,且具有良好的分散性;主要活性成分V_2O_5负载量越高,脱硝率越高;400℃焙烧温度可以形成催化反应所需的晶相,且维持催化剂较高的比表面积;催化剂低温活性和高温活性是由表面富集和各种成分之间相互作用共同产生的结果,活性组分与载体之间的相互作用对315℃低温脱硝活性影响明显,以先钒后钨负载顺序为宜,表面富集对390℃高温脱硝活性起主要作用,以钒钨同时负载或先钒后钨负载顺序较好;随着m(WO_3)∶m(V_2O_5)的增加,在7.5∶1处催化剂的脱硝率升至最高,随后迅速下降,WO_3负载质量分数以6%为宜。在优化条件V_2O_5负载质量分数0.8%、WO_3负载质量分数6%、先钒后钨负载和400℃焙烧温度下制备了催化剂并进行脱硝性能验证,315℃低温脱硝活性达到69.56%。     

V_2O_5-MoO_3/TiO_2基催化剂煅烧颜色差异的研究

V_2O_5-MoO_3/TiO_2基催化剂是SCR脱硝系统的重要组成部分。通过实验探究了相同原料在制备催化剂工艺中出现颜色不一现象的原因。结果发现,不同价态钒氧化物的存在会导致煅烧后催化剂颜色的变化,通过在催化剂煅烧过程中增加与O_2的接触,促使高价态钒的生成,能够改善这一问题,使催化剂颜色均一。     

V_2O_5-WO_3/TiO_2催化剂的制备

采用工业钛白粉作为烟气脱硝催化剂的载体原料,通过添加助剂M对其改性,研制出了一种V2O5-WO3/Ti O2烟气脱硝催化剂,并确定助剂M的最佳量为质量分数10%;同时考察了焙烧温度对该催化剂比表面积及脱硝性能的影响,确定了最佳焙烧温度为500℃;最佳活性组分钒含量为质量分数1.5%,稳定助剂钨含量为质量分数8%的催化剂性能最好。     

V2O5-WO3/TiO2-SiO2制备及其选择性催化还原脱硝活性

以硫酸氧钛和硅溶胶为原料,通过共沉淀法制备得到高比表面积的TiO2-SiO2复合氧化物(Ti/Si=1:1atom),并以此复合氧化物为载体用浸渍法制备了V2O5-WO3/TiO2-SiO2脱硝催化剂,考察了催化剂脱硝性能。结果表明,TiO2-SiO2复合氧化物载体出现较多的隧道孔,提高了载体的比表面积,同时Ti元素更易分布在复合氧化物的表面。相比较于纯TiO2,以复合氧化物为载体的V2O5-WO3催化剂表现出更好的活性温度窗口,催化剂表面酸性更强,催化剂对NH3的吸附性能更好,在低的NH3/NO摩尔比情况下(0.8～1.0mol?mol?1),仍然具有较好的脱硝活性,反应温度280～350℃时,脱硝率可达到98%。     

K_2SO_4对V_2O_5/TiO_2脱硝催化剂表面形态的影响

采用XRD和XPS对新鲜的和K2SO4掺杂的V2O5/TiO2脱硝催化剂的表面形态进行了分析。结果表明,K2SO4的掺杂未对V与Ti之间的相互作用造成显著的影响,但是引起催化剂表面V和Ti的浓度降低,V5+在催化剂表面消失。K与钒氧物种上的晶格氧发生了强烈的相互作用。     

燃煤电厂废V_2O_5-WO_3/TiO_2催化剂中钒的回收研究进展

对于失活的SCR脱硝催化剂,回收再利用技术有着重要的社会、环保和经济价值。目前,燃煤电厂用的最多的商用SCR脱硝催化剂为V_2O_5-WO_3/TiO_2脱硝催化剂。介绍了对废V_2O_5-WO_3/TiO_2脱硝催化剂中的钒元素的回收工艺及原理,并对SCR脱硝催化剂回收再利用进行了展望。     

MnOx-WO3/TiO2NH3选择性还原NOx的催化性能与动力学

研究了Mn-W/TiO2用于NH3选择性催化还原NOx体系的催化反应性能,在很宽的温度范围和各种气体条件下,该催化剂显示了较高的催化活性.在GHSV 18900 h-1、100～350℃条件下,NOx转化率高达80.3%～99.6%,Nz选择性达98.7%～100%;当反应气体中有0.01%SO2(分压比,下同)和6%...     

黏结剂对柴油车用V_2O_5-WO_3/TiO_2催化剂选择性催化还原性能的影响

采用偏NH_4VO_3和TiO_2为前驱体制备选择性催化还原(SCR)催化剂涂层所需浆料,将浆料浸涂在蜂窝陶瓷载体上,得到整体涂覆式SCR催化剂。研究了SiO_2溶胶、H_3PO_4及H_3NO_3对催化剂涂层耐久性及活性的影响。在模拟评价装置上对催化剂活性进行了评价。结果表明,SiO_2溶胶和H_3PO_4对催化剂涂层耐久性具有明显改善作用,质量分数8%的SiO_2溶胶和4%的H_3PO_4使催化剂涂层脱落率从32.71%降至4.08%和17.89%;V_2O_5-WO_3/TiO_2-4%SiO_2溶胶催化剂表现出较高的活性和选择性,新鲜催化剂NO的起燃温度(T_(50))为205℃,随着H_3PO_4添加量的增加,催化剂低温活性逐渐降低,高H_3PO_4添加量时,催化剂表面被H_3PO_4覆盖,大部分与钛及钒键连接的羟基基团被P—OH所取代,催化剂SCR活性降低。     

Selective catalytic reduction of NO with NH3 over Nb2O5-promoted V2O5/TiO2 catalysts

In contrast to previous claims, the addition of niobia to catalysts containing vanadia supported on titania resulted in much enhanced activity for low-temperature SCR of NO with NH₃ only at low vanadia loadings. Niobia promoted catalysts could also be demonstrated to show higher selectivities to N2, especially at high temperatures and low vanadia loading. This enhancement of the activity cannot be explained only on the basis of the observation that niobia stabilized the surface area of the catalyst: calculations of the activation energy suggest that a different mechanism of the reaction may be at work at low vanadia loadings.     

TiO2 nanotube-supported V2O5 catalysts for selective NO reduction by NH3

TiO₂ nanotubes (TNT) were prepared by hydrothermal method at 140 °C for 23 h. The V₂O₅/TNT (VTNT) catalysts were obtained by impregnation in NH₄VO₃ solution. The VTNTs exhibited much higher denitration efficiency than those supported on the raw TiO₂, and satisfactory resistance to water and sulfur. Results from BET, TEM, XRD, NH₃-TPD and EPR verified that V₂O₅ was dispersed well on TNT, thus favoring NH3 adsorption, promoting the transformation from V⁵⁺ to V⁴⁺, conducing to the formation of oxygen vacancies and superoxide radicals in the presence of NH₃ and O₂, and then resulting in the high catalytic activity of VTNTs.     

V2O5-MoO3/TiO2 催化剂的NOx选择性催化还原及SO2氧化活性

采用浸渍法以TiO₂为载体制备V₂O₅-MoO₃/TiO₂ 选择性催化还原催化剂,研究V₂O₅和MoO₃负载量对于催化剂选择性催化还原反应及SO₂氧化活性的影响,并考察氧含量、氨氮物质的量比和反应空速对3%V₂O₅-6%MoO₃/TiO₂催化剂选择性催化还原脱硝活性的影响。结果表明,随着催化剂中V₂O₅负载质量分数增加,V₂O₅-MoO₃/TiO₂ 催化剂的选择性催化还原活性和SO₂氧化活性均呈上升趋势。MoO₃的负载对催化剂的SO₂氧化活性有明显抑制作用。MoO₃负载质量分数超过9%,制备的催化剂既保持较高的低温选择性催化还原活性,又使选择性催化还原反应中的SO₂转化率小于1%。     

Boosting low-temperature selective catalytic reduction of NO with NH3 of V2O5/TiO2 catalyst via B-doping

A series of B-doped V₂O₅/TiO₂ catalysts has been prepared the by sol-gel and impregnation methods to investigate the influence of B-doping on the selective catalytic reduction (SCR) of NO_x with NH₃. X-ray diffraction, Brunauer-Emmett-Teller specific surface area, scanning electron microscope, X-ray photoelectron spectroscopy, temperature-programmed reduction of H₂ and temperature-programmed desorption of NH₃ technology were used to study the effect of the B-doping on the structure and NH₃-SCR activity of V₂O₅/TiO₂ catalysts. The experimental results demonstrated that the introduction of B not only improved the low-temperature SCR activity of the catalysts, but also broadened the activity temperature window. The best SCR activity in the entire test temperature range is obtained for VTiB_2.0 with 2.0% doping amount of B and the NO_x conversion rate is up to 94.3% at 210 ℃. The crystal phase, specific surface area, valence state reducibility and surface acidity of the active components for the as-prepared catalysts are significantly affected by the B-doping, resulting in an improved NH₃-SCR performance. These results suggest that the V₂O₅/TiO₂ catalysts with an appropriate B content afford good candidates for SCR in the low temperature window.     

Low temperature selective catalytic reduction of NO by NH3 over V2O5 supported on TiO2–SiO2–MoO3

The V₂O₅ catalysts supported on TiO₂–SiO₂–MoO₃ (TSM) prepared by the coprecipitation method were investigated for the selective catalytic reduction (SCR) of NO by NH₃ at low temperatures. The V₂O₅/TSM catalyst with 7–13 wt% SiO₂ was found to exhibit a superior SCR activity and a good sulfur tolerance at low temperatures (<250 °C). The presence of highly active polymeric vanadates formed by the incorporation of MoO₃ to TiO₂–SiO₂ and superior redox properties seems to enhance SCR activity, and furthermore the very lower SO₂ oxidation activity due to the higher acidity leads to the remarkable improvement of sulfur tolerance.     

Selective catalytic reduction of NO with ammonia over V2O5 doped TiO2 pillared clay catalysts

A series of vanadia doped TiO₂-pillared clay (TiO₂-PILC) catalysts with various amount of vanadia were studied for selective catalytic reduction (SCR) of NO by ammonia in the presence of excess oxygen. It was found that the V₂O₅/TiO₂-PILC catalysts were highly active for the SCR reaction. The catalysts showed a broad temperature window, and the maximum NO conversion was higher than that on V₂O₅/TiO₂ catalyst and was the same as the commercial V₂O₅ + WO₃/TiO₂ catalyst. The V₂O₅/TiO₂-PILC catalysts also had higher N₂/N₂O product selectivities as compared to V₂O₅ doped TiO₂ catalysts. In addition, H₂O + SO₂ slightly increased the activities at high temperatures (>350°C) for the V₂O₅/TiO₂-PILC catalysts. Addition of WO₃ to V₂O₅ further increased the activities of the PILC catalysts. These results indicate that TiO₂-PILC is a good support for vanadia catalysts for the SCR reaction. In situ FT–IR experiment indicated that both Brønsted acid sites and Lewis acid sites exist on the catalyst surface, but with a large proportion being Brønsted acid sites at low temperatures (e.g., 100°C). The reaction path for NO reduction by NH₃ on the V₂O₅/TiO₂-PILC is similar to that on V₂O₅/TiO₂ catalyst, i.e., N₂ originates from the reaction between gaseous NO and NH₃ adspecies.     

氨法选择性催化还原脱硝催化剂的研究

采用浸渍法,以TiO₂为载体,负载P₂ O₅、V₂O₅和MoO₃或WO₃制备选择性催化还原(SCR)催化剂,研究了不同磷含量以及水蒸汽对催化剂性能的影响。结果表明,随着催化剂中磷含量增加,P₂O₅-V₂O₅-MoO₃/TiO₂催化剂的SCR活性呈先上升后下降的趋势,其中,含质量分数0.5%P₂ O₅催化剂的活性较好。反应体系中水蒸汽的存在对催化剂的低温活性有明显的抑制作用。     

MnOx/CeO2 catalysts for the low-temperature selective catalytic reduction of NO with NH3

CeO₂–nanorod support was synthesized by hydrothermal method and different manganese oxides (MnO, MnO_2, and Mn₂O₃) were impregnated over support by the wet-impregnation forming MnO/CeO₂-NR, MnO₂/CeO₂-NRm and Mn₂O₃/CeO₂-NR. The physico-chemical properties of the as-prepared catalysts were analyzed using x-ray diffraction (XRD), Brunauer–Emmett–Teller (BET) surface area, x-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), scanning electron microscope–energy-dispersive x-ray spectroscopy (SEM–EDX), hydrogen-temperature-programmed reduction (H₂-TPR), and Raman spectroscopy. These catalysts were further analyzed for NO reduction using NH₃ as a reducing gas in the temperature range of 50 to 450°C. The results confirmed that MnO₂/CeO₂-NR gave the maximum NO conversion (65%) and N₂ selectivity (89%) among all catalysts. Further, MnO₂/CeO₂-NR catalyst was studied for the effect of MnO₂ loading and more than 90% NO conversion and N₂ selectivity were obtained in the temperature range of 250 to 300°C.     

Wire-mesh honeycomb catalysts for selective catalytic reduction of NO with NH3

Both flat and corrugated wire mesh sheets were coated with aluminum powder by using electrophoretic deposition (EPD) method. Controlled thermal sintering of coated samples yielded uniform porous aluminum layer with a thickness of 100 μm that was attached firmly on the wire meshes. Subsequent controlled calcination formed a finite thickness of Al₂O₃ layer on the outer surface of each deposited aluminum particles, which resulted in the formation of Al₂O₃/Al double-layered composite particles that were attached firmly on the wire surface to form a certain thickness of porous layer. A rectangular-shaped wire-mesh honeycomb (WMH) module with triangular-shaped channels was manufactured by packing alternately the flat sheet and corrugated sheet of the Al₂O₃/Al-coated wire meshes. This WMH was further coated with V₂O₅-MoO₃-WO₃ catalyst by wash-coating method to be applied for the selective catalytic reduction (SCR) of NO with NH₃. With an optimized catalyst loading of 16 wt%, WMH catalyst module shows more than 90% NO conversion at 240 °C and almost complete NO conversion at temperatures higher than 300 °C at GHSV 5,000 h⁻¹. When compared with conventional ceramic honeycomb catalyst, WMH catalyst gives NO conversion higher by 20% due to reduced mass transfer resistance by the existence of three dimensional opening holes in WMH.