Tribological properties of graded diamond-like carbon films on Ti ion-implanted aluminum substrate

Titanium ions are implanted into the aluminum substrate prior to deposition of the Ti interlayer and DLC graded film produced by magnetron sputtering in order to enhance the structural continuity between the soft substrate and graded DLC film. The Ti-implanted substrate not only strengthens loading support but also improves adhesion with the overlying film. The total thickness of the functionally graded film on the Al substrate reaches over 10 μm and it has a hardness value of ~ 11 GPa. The graphitic network in DLC film helps to reduce the friction coefficient while the graded design disperses the stress during wear and loading.     

Tribological and electrical properties of ceramic matrix composites with carbon nanotubes

Tribological behaviur of carbon fibrous phases (nanofibers and nanotubes) containing composites with Si₃N₄, ZrO₂ and Al₂O₃ matrices was studied by pin-on-disk technique in conditions of dry sliding. Coefficients of friction and wear rates were measured, wear damage mechanisms were observed and identified. The resulting tribological behaviur was related to microstructure and mechanical properties of respective materials. Electrical conductivity was measured in wide range of frequencies by two-point method and effect of volume fraction and distribution of CNTs and CNFs on percolation threshold was evaluated. Both coefficient of friction and electrical resistivity decreased with increasing amount of carbon phases, in both cases the nanofibers were more efficient than the nanotubes. The wear resistance in most cases decreased but for Si₃N₄–CNT composite a certain optimum (～5 wt.% CNT) was found.     

Tribological behavior of nano-undulated surface of diamond-like carbon films

Tribological behavior of nano-undulated diamond-like carbon (DLC) films of the surface roughness ranging from 0.6 to 13.7 nm was investigated in an ambient air of 50% relative humidity. The nano-undulated DLC films were prepared by radio frequency plasma-assisted chemical vapor deposition (r.f.-PACVD) using nanosized Ni dots on a Si (100) substrate. The friction coefficient between the DLC film and the steel ball was characterized by a ball-on-disk type wear rig. Auger and Raman spectroscopy analysis of the debris revealed that the tribochemical reaction with environment was significantly suppressed as the surface roughness increased. Even if the rough surface increased the wear rate of the steel ball and thus the concentration of Fe in the debris, neither the oxidation of Fe nor the graphitization of the carbon in the debris occurred on the rough surface. However, the frictional behavior was affected by several factors: the composition and the size of debris, plowing effect of the rough surface, and the presence of the transfer layer on the wear scar surface.     

Synthesis and characterization of alumina flakes/polymer composites

Alumina flakes were prepared by solution combustion method and milled to provide powder. XRD and SEM data exhibited microsized flakes with 100 nm thickness and nanosized grains. Then the powders were dispersed in polystyrene (PS) and poly methyl methacrylate (PMMA) matrixes and thin sheets of composites were produced by solution method. Mechanical properties of the composites were characterized using tensile test and their fracture surfaces, elemental composition and hydrophobic property were tested by SEM, EDX and contact angle techniques, respectively. The results exhibited better mechanical properties compared to pure polymer samples i.e. the elastic modulus in PMMA and PS composites, were increased about 107 and 109%, respectively. In addition the composite surfaces became more hydrophobic than pure polymer systems. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Tensile properties of carbon filled liquid crystal polymer composites

Electrically and thermally conductive resins can be produced by adding carbon fillers. Mechanical properties such as tensile modulus, ultimate tensile strength, and strain at ultimate tensile strength are vital to the composite performance in fuel cell bipolar plate applications. This research focused on performing compounding runs followed by injection molding and tensile testing of carbon filled Vectra A950RX liquid crystal polymer composites. The four carbon fillers investigated included an electrically conductive carbon black, thermocarb synthetic graphite particles, and two carbon fibers (Fortafil 243 and Panex 30). For each different filler type, resins were produced and tested that contained varying amounts of these single carbon fillers. The carbon fiber samples exhibited superior tensile properties, with a large increase in tensile modulus over the base polymer, and very low drop in the ultimate tensile strength as the filler volume fraction was increased. The strain at the ultimate tensile strength was least affected by the addition of the Panex carbon fiber but was significantly affected by the Fortafil carbon fiber. In general, composites containing synthetic graphite did not perform as well as carbon fiber composites. Carbon black composites exhibited poor tensile properties. POLYM. COMPOS., 29:15–21, 2008. © 2007 Society of Plastics Engineers     

Mechanical properties of natural carbon black reinforced polymer composites

This article describes the development of new carbon black material from agricultural waste (wood apple shells) by using pyrolysis method at various carbonization temperatures (400, 600, and 800°C) and used as reinforcement in polymer composites. The wood apple shell carbon black (WAS‐CB) particulates are characterized by proximate analysis, energy dispersive spectroscopy (EDS), and scanning electron microscope (SEM). Results showed that due to increases in carbonization temperature the percentage of carbon improved in the carbon black particles. Furthermore, various tests were performed to determine the effect of new carbon black material on the mechanical properties of composite at different filler loading. The results indicated that mechanical properties like tensile strength, tensile modulus, flexural strength, and flexural modulus are improved as the increase in the carbonization temperature and filler loading. The filler‐matrix bonding was analyzed by SEM. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41211.     

Macro-scale superlow friction enabled when MoS2 flakes lubricate hydrogenated diamond-like carbon film

The achievement of superlow friction in moving parts in air can significantly reduce energy consumption. Hydrogenated diamond-like carbon, the most promising superlubric materials which can be applied in mechanical system, was investigated extensively in the past decades. Nevertheless, it is still challenging for hydrogenated diamond-like carbon to achieve superlow friction in moist air. Moreover, some novel and simple strategies to establish superlow friction are desired to be developed for the film in open air. In this paper, a composite structure was simply obtained by depositing MoS₂ flakes on H-DLC film by means of drop-casting process. The results showed that MoS₂ flakes could effectively suppress the energy dissipation and reduce the friction during the sliding process. Macro-scale superlow friction could be achieved with a coefficient of friction as low as 0.005 in air with a relative humidity of 24 ± 2%. The results indicated that with the introduction of MoS₂ flakes, the carbon transfer film/hydrogenated diamond-like carbon contact was evolved into a self-organized and highly ordered MoS₂ transfer film/hydrogenated diamond-like carbon heterogeneous contact. The heterostructure leaded to incommensurate contact between the frictional interfaces, resulting in reducing the friction in order of magnitude and establishing superlow friction during the rubbing period.     

Improvement of thermo-electrical properties of polymer composites filled with multiwall carbon nanotubes decorated carbon fillers

To enhance the thermo-electrical properties of liquid silicone rubber (LSR) in applications, the carbon fibres (CFs) modified by multiwall carbon nanotubes (MWCNT) on the surfaces were used as the fillers. The MWCNT-modified CFs (MPCFs) were analysed by Fourier transform infrared spectra, thermogravimetric analysis, scanning electron micrograph and energy dispersive X-ray spectroscopy. It was found that MWCNT were successfully adsorbed onto the surface of CFs. The MPCFs functioned as conductive fillers in LSR for thermal and electrical conductivity application and exhibited significant enhancement. The effects of MPCFs loading on thermal conductivity and volume resistivity of LSR composites were investigated in detail. Results of this work revealed that the MPCFs/LSR composites possessed a thermal conductivity of 0.73?W?m^?1?K^?1 with 14?vol.-% filler loading, approximately 3.48-fold higher than that of pure LSR substrate. And with the increase of MPCFs loading, the least volume resistivity of MPCFs/LSR composites is 10?Ω?cm. Besides, compared with that of neat LSR, the tensile strength of MPCFs/LSR composites increased 0.913?MPa.     

Effects of nanotube size and roof-layer coating on viscoelastic properties of hybrid diamond-like carbon and carbon nanotube composites

Hybrid carbon nanobuffers are developed by exploiting the ultra-hardness and wear-resistant properties of diamond-like carbon (DLC) coatings and the inherent viscoelasticity properties of vertically aligned carbon nanotubes (VACNTs). The viscoelastic properties of carbon nanobuffers incorporating thin-walled and thick-walled CNTs, respectively, are characterized by means of nanoindentation dynamic mechanical analysis tests. It is shown that the thin-walled nanobuffer has a better damping performance than the thick-walled nanobuffer due to its buckling-driven friction and post-buckling behaviors; particularly under large displacements. In addition, it is shown that under large indenter displacements, the VACNT arrays with DLC coatings display the improved stress distributions and enhanced strain energy dissipation performances due to the load transfer on the top of VACNTs. Molecular dynamics (MD) simulations are performed to investigate the roof-layer effect on damping behavior and structural deformation of the coated and uncoated VACNTs under nanoindentation. The results confirm that the VACNT with a DLC coating exhibits the significantly damping characterizations than the non-coated VACNT. Overall, the results presented in this study reveal the potential for tuning the damping performance of CNT-based nanobuffers through a careful control of the CNT size.     

Processing and properties of polymer composites containing aligned functionalized carbon nanofibers

AC electric field was used to align functionalized carbon nanofibers (CNFs), carboxylic acid-functionalized CNFs (O-CNFs) and amine-functionalized CNFs (A-CNFs), in an epoxy resin. The resulting composites were characterized for dispersion and alignment structure as well as for their mechanical and electrical properties in the CNF alignment direction. Optical images of the composites revealed uniform distribution and alignment of the CNFs in the direction of the electric field. Due to the similarity in the alignment structure, it was observed that alignment of the functionalized CNFs was independent of the functional groups attached to the CNFs. Compression tests (parallel to the direction of the aligned A-CNFs) of A-CNF/epoxy composites showed an increase of 19% in compressive modulus and 9% in compressive strength at a CNF concentration of 4.5 wt.%, with respect to the neat composite. Electrical resistivity of composites measured parallel to the direction of aligned CNFs (containing up to 4.5 wt.% O-CNFs and A-CNFs) were found to be approximately three orders of magnitude lower than composites with non-aligned CNFs. The electrical resistivity percolation threshold for composites with aligned O-CNFs and A-CNFs occurred at approximately 0.75 wt.%. Discussion regarding the contribution of CNF type towards the mechanical and electrical properties is also presented.     

Modeling of effective elastic properties for polymer based carbon nanotube composites

Effective elastic properties of the nanocomposites filled with carbon nanotubes (CNTs) are investigated by the asymptotic expansion homogenization (AEH) method. In order to implement the homogenization method, a control volume finite element method (CVFEM) is employed in contrast to the previous studies. It is assumed that the nanocomposites have geometric periodicity with respect to local length scale and the elastic properties of nanocomposites can be represented by those of the representative volume element (RVE). Random orientation of the CNTs embedded in the nanocomposites is considered by using the orientation tensor. The effective elasticity tensor predicted by the homogenization method is compared with analytical and experimental results. In the experiment, the CNT surface is treated by oxygen plasma to improve interfacial bonding between the CNT and the matrix and to disperse the CNTs homogeneously in epoxy resin because the perfect interfacial bonding is presumed in the homogenization method. Homogeneous CNT dispersion is experimentally identified by the field emission scanning electronic microscope (FESEM). It is found that the numerically calculated elastic modulus is in good agreement with that obtained by analytic model.     

Tribological properties of LDPE + Boehmite composites

Tribological properties of composites of low density polyethylene (LDPE) reinforced with 1, 5, 10, 20 wt% micrometric Boehmite (B) and/or preheated Boehmite (HB) powders were studied in combination with two silane coupling agents (SCAs): vinyltri(2‐methoxyethoxy)‐silane (VTMES)‐SCA 972 and 3‐(trimethoxysilyl)‐propylmethacrylate (3MPS)‐SCA 989. When coupling agents are used, the samples not subjected to preheating provide higher yields of grafting and more bonds introduced on surfaces of Boehmite particles than heated ones. We have determined sliding wear by multiple scratching along the same groove using a micro scratch tester. Instantaneous penetration depth is lowered by the filler addition to LDPE. However, there is less viscoelastic recovery and the residual (healing) depths increase with increasing Boehmite concentration. Friction was determined using a pin‐on‐disk tribometer and also a moving sled friction device. Addition of 20 wt% untreated B and/or HB particles to LDPE matrix reduces friction. However, a more significant improvement of tribological properties results from incorporation of grafted particles; this occurs because of an increase of the filler/matrix interfacial adhesion. Surface morphology seen in scanning electron microscopy confirms this explanation. Friction values for all samples decrease along with the filler concentration increase. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

芳纶浆粕增强丁腈橡胶复合材料的摩擦磨损性能

利用开炼机制备了丁腈橡胶(NBR)/芳纶浆粕(PPTA-pulp)复合材料。研究了在干摩擦和水润滑条件下,纤维含量、摩擦时间以及载荷对NBR/PPTA-pulp复合材料摩擦磨损性能的影响,并分析了磨损机理。结果表明,芳纶浆粕的加入能够很好地改善复合材料的力学性能和摩擦磨损性能,在相同条件下,当纤维质量分数为20%时,复合材料的综合性能最佳;在干摩擦条件下,随着摩擦时间延长,复合材料的摩擦系数下降,磨耗量增大;随着载荷增加,摩擦系数和磨耗量增大;水润滑条件下,复合材料的摩擦系数和磨耗量较干摩擦大幅度降低且比较稳定,时间和载荷对其影响很小;干摩擦时,复合材料的磨损机理主要为磨粒磨损和疲劳磨损;水润滑时,主要为轻微磨粒磨损。     

Mechanical properties of carbon nanofiber/fiber-reinforced hierarchical polymer composites manufactured with multiscale-reinforcement fabrics

Hierarchical polymer composites – defined as carbon nanofiber/fiber-reinforced polymer composites – were manufactured using multiscale-reinforcement fabrics (MRFs) and they were characterized for their mechanical properties. The MRFs were fabricated by electrophoretic deposition of carboxylic acid- or amine-functionalized carbon nanofibers (CNFs) on the surface of sized or unsized carbon fiber layers. Compared to the base composite (not containing CNFs), the hierarchical composites containing the functionalized CNFs showed an increase in interlaminar shear strength (ILSS) and compressive strength. Panels containing amine-functionalized CNFs had the highest increase in properties: 12% in ILSS and 13% in compressive strength. The reinforcement mechanism was also investigated with emphasis placed on the fiber/matrix interface and the load transfer between matrix, CNFs, and carbon fiber.     

Tribological properties of polyesterimide and its composites

Polyesterimide (PEI) and phenol formaldehyde (PF) samples were synthesized, and composites of the two polymers, as well as composites with carbon, were prepared. Using a pinon-disc machine, the friction and wear properties of the following samples were studied in the load range of two to eight bars:

• Phenolformaldehyde vs. steel
• Phenol formaldehyde cured with hexamethylenetetramine vs. steel
• Polyesterimide vs steel
• Polyesterimide and carbon composite vs steel
• Phenol formaldehyde vs polyesterimide
• Phenol formaldehyde and polyesterimide composite vs. phenol formaldehyde
• Phenol formaldehyde and polyesterimide composite vs. steel.

The data obtained from these experiments were compared with literature data on poly(tetrafluoroethylene) and nylon, conventionally used for tribological applications. It is seen that, in terms of thermal stability, friction, and wear, PEI and PF are promising for tribological applications.     

Frictional properties of diamond-like carbon, glassy carbon and nitrides with femtosecond-laser-induced nanostructure

This paper reports macro and micro frictional properties of DLC, TiN, CrN films and GC substrate of which surfaces are nanostructured with femtosecond (fs) laser pulses. The friction coefficient μ of the nanostructured surface was measured at a usual load with a ball-on-disk friction test machine. The results have shown that carbon materials of DLC and GC provide lower values of μ than TiN and CrN, and μ of DLC and TiN measured with a hardened steel ball decreases with an increase of the laser pulse energy. On the other hand, μ of nanostructured surfaces of thin films monotonously increases with an increase in laser pulse energy, which was measured with a micro-scratch test at an ultralight load of 1.5 mN utilizing a diamond tip. The friction coefficient of the GC substrate irradiated at a low fluence around the ablation threshold has shown a lower value than that of the non-irradiated surface.     

Electrically conductive properties of tungsten-containing diamond-like carbon films

Tungsten-containing diamond-like carbon films with different metal concentrations were investigated. The films of several hundred nanometers in thickness were deposited on the silicon wafer using RF-PECVD (radio frequency plasma enhanced chemical vapor deposition) method. During deposition, metal component was co-sputtered using DC magnetron of tungsten target. The six samples with the concentration of 3.8, 6.1, 8.0, 16.3, 24.3 and 41.4 at.% of tungsten were made. The structural analyses were performed by TEM (transmission electron microscope) and Raman spectroscopy. These results indicated that tungsten clusters were well dispersed in amorphous carbon host matrix in the case of tungsten concentration from 3.8 to 24.2 at.%. However, no such a structure can be observed in the sample with 41.4 at.%. The AC electrical resistance was measured in the temperature range of 2–300 K using four-probe method in vacuum condition. The observed temperature dependence of electrical conductivity can be expressed by σ=σ₀exp−2(C₀/kT)^1/2 and tungsten concentration from 3.8 at.% to 24.2 at.%. In addition, the sample with 41.4 at.% showed the resistive superconducting transition at T_c of around  5.5 K.     

Effects of mixing on electrical properties of carbon nanofiber and polymer composites

We examined electrical properties of composites of carbon nanofibers (CNFs)/linear low‐density polyethylene (LLDPE) in the range of mixing time. An addition of CNFs into LLDPE led to a decrease of electrical resistivity, and the large amounts of CNFs were required to reach the electrical percolation threshold for the longer mixing time. For the research of these phenomena, we examined the effects of mixing time on the size (length) and spatial distributions of CNFs in the composites. SEM micrographs revealed the size reduction of CNFs in a series of mixing times, although the spatial dispersion of CNFs became more uniform at longer mixing time. To describe the reduction of CNFs theoretically, we hypothesize the size distribution of CNFs obeys a governing population balance kinetics based on an irreversible dissolution process. For the process, we proposed a size dependent breakage rate coefficient proportional to the size of CNFs. The model prediction for the time evolution of size distribution of CNFs has been validated with the experimental measurement showing good agreement. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Structural characterization and electrical properties of carbon nanotubes/epoxy polymer composites

The purpose of this study is to identify the relationship between the electrical and structural characteristics of multiwalled carbon nanotubes dispersed into the polymer matrix of a resin. In a first step, the composites were characterized by small‐angle neutron scattering, which provide information about the bulk dispersion of nanotubes in the matrix and form three‐dimensional networks with a surface fractal behavior. In the second step, a dielectric and electrical study was carried out in the frequency range between 1 Hz and 10 MHz at room temperature. We have found that the electric and dielectric behavior of these composites can be described by Jonscher's universal dielectric response. We show that the critical exponents describing the concentration dependence of the conductivity and the dielectric constant, obtained in the vicinity of the percolation threshold, are in good agreement with the theoretical values. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44514.