- VISCOELASTIC STRAIN-STRESS AND HEAT/MOISTURE TRANSFER -

ABSTRACT

The theoretical analysis was developed to predict the deformation characteristic of formed clay during a drying process in a ceramic production. The three dimensional strain-stress distribution as well as heat and moisture transfer in a slab shape of clay were simultaneously analyzed by a finite element method. Linear viscoelasticity was assumed for the strain-stress analysis to account the effect of creep. The calculated result agreed well with an experimental result performed for a slab clay heated by hot air flow during the preheating and constant drying rate periods. A large tensional stress, which may generate a crack, was observed initially around the surface area. It was also found that the time behavior of the volume change of the formed clay is significantly influenced on the drying conditions and/or the drying rate.     

Deformation Behavior of Ceramic Slabs by Nonuniform Drying

The presenr paper is to study the transient deformation characteristics of molded ceramics undergoing nonunifom drying. The linear viscoelasticity was assumed for the strain-stress analysis. Three dimensional equations of the strain-stress as well as heat and moisture transfer werc solved numerically by the Galerkln finlle element melhod using isoparametric parameters of twenty-nodes so to allow easily the application to any feature of ceramics. Both the analysis and experiments were carried out to be compared on the behavior of drying and deformation for a slab clay in preheating and constant drying rare periods. When the bottom surface of the slab uras shielded to model the nonuniform drying. a warp phenomrnon to the opposite side of the shielded surface was observed experimentally as drying by hot air heating proceeds. The behavior could be successively simulaled by the present theoretical model. The degree of warp became rcmarkabel with a rise in air temperature or nonuniformity of drying. The surface area exposed to the atmosphere was subjected to a comparatively large tensional stress through drying. The tensile sltresses on the top surface were significantly larger than on the bottom surface.     

Deformation Behavior of Ceramic Slabs by Nonuniform Drying

ABSTRACT

The presenr paper is to study the transient deformation characteristics of molded ceramics undergoing nonunifom drying. The linear viscoelasticity was assumed for the strain-stress analysis. Three dimensional equations of the strain-stress as well as heat and moisture transfer werc solved numerically by the Galerkln finlle element melhod using isoparametric parameters of twenty-nodes so to allow easily the application to any feature of ceramics. Both the analysis and experiments were carried out to be compared on the behavior of drying and deformation for a slab clay in preheating and constant drying rare periods. When the bottom surface of the slab uras shielded to model the nonuniform drying. a warp phenomrnon to the opposite side of the shielded surface was observed experimentally as drying by hot air heating proceeds. The behavior could be successively simulaled by the present theoretical model. The degree of warp became rcmarkabel with a rise in air temperature or nonuniformity of drying. The surface area exposed to the atmosphere was subjected to a comparatively large tensional stress through drying. The tensile sltresses on the top surface were significantly larger than on the bottom surface.     

EFFECT OF INTERMITTENT HEATING ON DRYING-INDUCED STRAIN-STRESS OF MOLDED CLAY

Parametric analyses of the strain-stress in the drying process are performed to study the influence of the intermittent drying on the behaviors of drying-induced strain-stress and deformation as well as the drying characteristic. The transient three-dimensional problem of strain-stress and heat and moisture transfer in a slab is solved simultaneously by the finite element method. The dimensionless parameters are introduced to generalize the problem in the conservation equations of heat and moisture transfer. The intermittent drying is modeled by applying periodically smaller and larger Biot numbers to the boundary conditions. The maximum tensile and compressive stresses fluctuate, and fall remarkably during the smaller Biot number period when a slab is heated intermittently. The peak stress of the fluctuation exceeds beyond the case in the continuous healing where the overall drying rate is almost equivalent to that in the intermittent beating, but the reduction of the stresses takes place rapidly in the low heating period.     

EFFECT OF INTERMITTENT HEATING ON DRYING-INDUCED STRAIN-STRESS OF MOLDED CLAY

ABSTRACT

Parametric analyses of the strain-stress in the drying process are performed to study the influence of the intermittent drying on the behaviors of drying-induced strain-stress and deformation as well as the drying characteristic. The transient three-dimensional problem of strain-stress and heat and moisture transfer in a slab is solved simultaneously by the finite element method. The dimensionless parameters are introduced to generalize the problem in the conservation equations of heat and moisture transfer. The intermittent drying is modeled by applying periodically smaller and larger Biot numbers to the boundary conditions. The maximum tensile and compressive stresses fluctuate, and fall remarkably during the smaller Biot number period when a slab is heated intermittently. The peak stress of the fluctuation exceeds beyond the case in the continuous healing where the overall drying rate is almost equivalent to that in the intermittent beating, but the reduction of the stresses takes place rapidly in the low heating period.     

EFFECT OF HEATING MODES ON INTERNAL STRAIN-STRESS FORMATION DURING DRYING OF MOLDED CERAMICS

Parametric analyses in drying processes of molded ceramics are performed to investigate the influence of heating modes on the formation of drying-induced strain-stress as well as the drying characteristic. The transient three-dimensional problem of strain-stress and heat and moisture transfer in a slab is solved simultaneously by the finite element method. Three modes of hot air, intermittent and internal heating are compared by modeling in the normalized parameters. The tensile and compressive stresses fluctuate, and fall remarkably during the low Biot number period when the slab is heated intermittently. In the internal heating mode, the drying rate is the fastest but stress formation is maintained at the lowest level among the three modes. This effectiveness of the internal heating is investigated experimentally by employing the microwave heating as well.     

A Numerical Study of Transient Deformation and Stress Behavior of a Clay Slab During Drying

A transient three-dimensional analysis was carried out on internal strain-stress as well as heat and the moisture transfer in a ceramic slab during drying. A model was developed to analyze viscoelastic behavior, heat conduction and moisture diffusion. The basic equations were solved by the finite element method. The effects of several dimensionless parameters are discussed to find an optimum drying process and a precise design of molds in ceramic production. The stress and the gradient of moisture content were influenced significantly by the Biot or Lewis number. When the moisture diffusion is enhanced or the drying is controlled well so as to form only gentle gradients of moisture content in the slab, the maximum tensile stress can be reduced. Nonuniform drying results in the develoment of warp and increase in the maximum tensile stress. The drying characteristics were not appreciably influenced by shrinkage.     

CONTRACTION CHARAClFRlSTlCS OF MOLDED CERAMICS DURING DRYING

The characteristics of drvine and contraction (shrinkage) of molded ceramics were expenmentally studied to clarify the effects of drying conditions on contraction behaviors or deformation during drying processes. Mikawa-Shanshu clay molded into spheres or slabs was used as a sample which underwent convective drying by hot air.

Three periods of preheating, constanl rate and falling rate existed, and the contraction was observed mainly in the preheating and constanl rate periods for all samples. It is also observed that the behavior of ihe contraction of molded clay is inflienced significantly by drying conditions. The higher drying rate makes the contraction of clay more remarkable in the preheating and constant rate periods. This behavior could not be explained from the difference of the moisture content distribution among runs. However, it is suggested that the inside parts of molded ceramics may be subjected to the strong compressional stresses and the strain-stress in the sample would Influence the contraction behavior when he gradient of moisture content distribution becomes steeper with increase in the drying rate.     

CONTRACTION CHARAClFRlSTlCS OF MOLDED CERAMICS DURING DRYING

ABSTRACT

The characteristics of drvine and contraction (shrinkage) of molded ceramics were expenmentally studied to clarify the effects of drying conditions on contraction behaviors or deformation during drying processes. Mikawa-Shanshu clay molded into spheres or slabs was used as a sample which underwent convective drying by hot air.

Three periods of preheating, constanl rate and falling rate existed, and the contraction was observed mainly in the preheating and constanl rate periods for all samples. It is also observed that the behavior of ihe contraction of molded clay is inflienced significantly by drying conditions. The higher drying rate makes the contraction of clay more remarkable in the preheating and constant rate periods. This behavior could not be explained from the difference of the moisture content distribution among runs. However, it is suggested that the inside parts of molded ceramics may be subjected to the strong compressional stresses and the strain-stress in the sample would Influence the contraction behavior when he gradient of moisture content distribution becomes steeper with increase in the drying rate.     

Drying-Induced Strain and Stress: A Review

This paper is to review the works on strains and suesses in materials during drying.The strains and suesses are caused when temperature and moisture gradients are generated in mterials whose volume changes with heating and moisture removal. In such materials. failure and irregular deformion may be generated which affect considerably the qudity of the products after drying. In the first part. modeling procedure is introduced for the analysis of the strain-stress behavior in elaslic. viscous and visccelastic materials combined with heat and moisture transfer. An overview of the works on swains and stresses and drying characteristics are presented for malerials such as porous media. clay. sol-gels. agricultural products and foods in the second part. There are some materials that show both elasticity of the solid phase and viscosity of the fluid phase ( water or solvena∥ or viscoelasticiry. The suesses are often correlated with a suction pressure of fluids in pores and the flow rate is based on Dacy's equation for the elastic and viscous tnedia and a kind of viscoelastic media. The general canstitulive equalions. for suains and svesses are often analyzed with the stain behavior given by a function of moisturr for some media ai well. The emohasis is on the inuoduclion of comprehensive criteria for undersunding the problems of strain and stress development in materials subjected to drying.     

R & D Needs - Drying of Ceramics

New research and development needs for the drying of ceramics are prooosed. The researches on the ceramic drying are briefly reviewed and the role of the drying in the ceramic production process iS summarized. The drying must deal with molded materials and the problem is of significant difference from another drying with particulate materials. It means that the drying must be performed with keeping the molded feature and the insufficient completion of drying and the careless operation influence directly on the product quality The importnance of the R & D on the heat and moisture transfer. shrinking mechanism. the deformation behavior and the strain-stress formation in the molded clay issuggested. The subjects are also pointed out for the further improvement of the ceramic drying process and the precise design of molding with high quality.     

DRYING OF CLAY AND NONCLAY MEDIA : HEAT AND MASS TRANSFER AND QUALITY ASPECTS

The researches on drying of clay and nonclay media are briefly reviewed and the role of drying in the manufacturing process is summarized. The drying process must be carefully controlled to maintain the desired product configuration. Inefficient completion of drying and poor operation of the dryer influence directly the product quality. The importance of R&D on the heat and moisture transfer phenomena, shrinkage mechanisms, deformation behavior, strain-stress relations and the internal pressure in the media during drying is stressed. Suggestions are given for further improvement of the drying process and improved design of the molding and casting processes for higher product quality     

R & D Needs - Drying of Ceramics

ABSTRACT

New research and development needs for the drying of ceramics are prooosed. The researches on the ceramic drying are briefly reviewed and the role of the drying in the ceramic production process iS summarized. The drying must deal with molded materials and the problem is of significant difference from another drying with particulate materials. It means that the drying must be performed with keeping the molded feature and the insufficient completion of drying and the careless operation influence directly on the product quality The importnance of the R & D on the heat and moisture transfer. shrinking mechanism. the deformation behavior and the strain-stress formation in the molded clay issuggested. The subjects are also pointed out for the further improvement of the ceramic drying process and the precise design of molding with high quality.     

Recent R&D on Drying Technology in Japan

This article presents the outlook of the energy situation in Japan and reviews the recent R&D on innovative drying technologies performed in Japan. The overview of drying includes fundamentals as well as industrial technologies. The topics considered are drying characteristics of several materials, drying of hard-to-handle powders, drying of coatings, drying-induced strain-stress problems, drying modeling, and drying of agricultural wastes for functional recycling and noble dryers. An appropriate combination of heating methods and dryer type can result in significant enhancement of efficiency, drying rate, and/or material quality. The final goal of this article to contribute to providing an idea for development and evaluation of precise drying systems with a high performance and an effect of energy saving in drying.     

Drying-Induced Strain and Stress: A Review

ABSTRACT

This paper is to review the works on strains and suesses in materials during drying.The strains and suesses are caused when temperature and moisture gradients are generated in mterials whose volume changes with heating and moisture removal. In such materials. failure and irregular deformion may be generated which affect considerably the qudity of the products after drying. In the first part. modeling procedure is introduced for the analysis of the strain-stress behavior in elaslic. viscous and visccelastic materials combined with heat and moisture transfer. An overview of the works on swains and stresses and drying characteristics are presented for malerials such as porous media. clay. sol-gels. agricultural products and foods in the second part. There are some materials that show both elasticity of the solid phase and viscosity of the fluid phase ( water or solvena∥ or viscoelasticiry. The suesses are often correlated with a suction pressure of fluids in pores and the flow rate is based on Dacy's equation for the elastic and viscous tnedia and a kind of viscoelastic media. The general canstitulive equalions. for suains and svesses are often analyzed with the stain behavior given by a function of moisturr for some media ai well. The emohasis is on the inuoduclion of comprehensive criteria for undersunding the problems of strain and stress development in materials subjected to drying.     

Recent R&D on Drying Technology in Japan

This article presents the outlook of the energy situation in Japan and reviews the recent R&D on innovative drying technologies performed in Japan. The overview of drying includes fundamentals as well as industrial technologies. The topics considered are drying characteristics of several materials, drying of hard-to-handle powders, drying of coatings, drying-induced strain-stress problems, drying modeling, and drying of agricultural wastes for functional recycling and noble dryers. An appropriate combination of heating methods and dryer type can result in significant enhancement of efficiency, drying rate, and/or material quality. The final goal of this article to contribute to providing an idea for development and evaluation of precise drying systems with a high performance and an effect of energy saving in drying.     

Solidification by Convective Drying of Particle Layer Wetted with Dilute Agar Gel

Solidified porous slab is formed through convective drying of glass particle layer wetted with aqueous dilute agar gel. Measured critical mean moisture content increases with increasing initial moisture or agar content. The agar gel moves in viscous flow caused by capillary pressure during drying. A new drying model based on the receding evaporation plane model is proposed. Drying period is divided into surface and internal evaporation periods. Wet slab consists of dried and wet zones during the internal evaporation period, while the wet slab consists of wet zone only during the surface evaporation period. In the new model, the evaporation rate from the wet zone in the internal drying period is estimated with the linear driving force (LDF) approximation in the field of adsorption engineering. Critical moisture content, that is, mean moisture content between the surface and internal periods, is estimated with a mass balance on the surface. Simulated results by the new drying model with reasonable fitting parameters agree very well with measured drying data.     

Solidification by Convective Drying of Particle Layer Wetted with Dilute Agar Gel

Abstract:

Solidified porous slab is formed through convective drying of glass particle layer wetted with aqueous dilute agar gel. Measured critical mean moisture content increases with increasing initial moisture or agar content. The agar gel moves in viscous flow caused by capillary pressure during drying. A new drying model based on the receding evaporation plane model is proposed. Drying period is divided into surface and internal evaporation periods. Wet slab consists of dried and wet zones during the internal evaporation period, while the wet slab consists of wet zone only during the surface evaporation period. In the new model, the evaporation rate from the wet zone in the internal drying period is estimated with the linear driving force (LDF) approximation in the field of adsorption engineering. Critical moisture content, that is, mean moisture content between the surface and internal periods, is estimated with a mass balance on the surface. Simulated results by the new drying model with reasonable fitting parameters agree very well with measured drying data.     

EFFECT OF HEATING MODES ON INTERNAL STRAIN–STRESS FORMATION DURING DRYING OF MOLDED CERAMICS

Parametric analyses in drying processes of molded ceramics are performed to investigate the influence of heating modes on the formation of drying-induced strain–stress as well as the drying characteristic. The transient three-dimensional problem of strain–stress and heat and moisture transfer in a slab is solved simultaneously by the finite element method. Three modes of hot air, intermittent and internal heating are compared by modeling in the normalized parameters. The tensile and compressive stresses fluctuate, and fall remarkably during the low Biot number period when the slab is heated intermittently. In the internal heating mode, the drying rate is the fastest but stress formation is maintained at the lowest level among the three modes. This effectiveness of the internal heating is investigated experimentally by employing the microwave heating as well.     

Reduction of fractures in dried clay-like materials due to specific surfactants

The possibility of fracture reduction as a result of application of specific surfactants during intensive drying of clay-like materials was examined in this paper. The dodecyl sulfate sodium salt (SDS) and the fluoric (FC 4430) surfactants were used for the tests. Different amounts of these surfactants were mixed with distilled water and used for wetting a dry clay material before forming clay samples. The clay samples in the form of cylinders 44 mm in diameter and 50 mm high were extruded and after leveling the moisture distribution subjected to convectively drying in hot air at 120 °C. The acoustic emission (AE) method was used to monitor on line the development of crack formation in dried samples. It was stated that application of surfactants in a prescribed amount may significantly reduce the drying induced fractures in clay during its intensive drying and thus to obtain good quality products by high drying rates.