The effects of tannins on adhesion strength and surface roughness of varnished wood after accelerated weathering

This study evaluated the effect of accelerated weathering on the adhesion strength and surface roughness of beech wood (Fagus orientalis) treated with mimosa and quebracho extracts and coated with polyurethane, water-based, and cellulosic varnishes. Untreated beech wood blocks and beech wood blocks treated with Tanalith-E were used as control samples. Test samples were exposed to accelerated weathering processes of 100 and 300 h. According to the test results, the mean adhesion strength of the wood samples impregnated with mimosa and quebracho tannins decreased by a maximum of 20%, while increases in the mean surface roughness (R _a) were detected. The highest adhesion strength and lowest mean surface roughness were obtained with polyurethane varnish. Moreover, the mean adhesion strength increased with the accelerated weathering up to 100 h and then decreased thereafter. As a result of the weathering process, the mean surface roughness increased and was thus negatively affected.     

Accelerated weathering performance of Scots pine preimpregnated with copper‐based chemicals before varnish coating Part:1 coated with cellulosic and polyurethane varnishes

This study aimed to determine the effect of accelerated weathering on gloss, surface hardness and colour changes of Scots pine (Pinus sylvestris L.). Test samples were impregnated with Adolit KD‐5, Wolmanit CX‐8 and Celcure AC‐500 covered with cellulosic and polyurethane varnishes. The results showed that the values of surface hardness and gloss increased after accelerated weathering. While the surface hardness of Scots pine was increased for impregnated and polyurethane‐coated varnish, it decreased for impregnated and cellulosic varnish‐coated Scots pine after 1000 hours of accelerated weathering exposure. Copper‐based chemical impregnation and varnish coating developed the gloss of Scots pine specimens relative to the surface characteristics observed in single‐coated Scots pine specimens. While the most appropriate chemical was Celcure AC‐500 for surface hardness, it was Adolit KD‐5 for the gloss of Scots pine after 1000 hours of accelerated weathering exposure. Wood specimens impregnated prior to the application of varnish were more effective in stabilising the colour of Scots pine than Scots pine only coated with varnish. Polyurethane varnish‐treated Scots pine showed better colour stability for each partial and total accelerated weathering exposure period. The total colour changes were lowest for polyurethane varnish‐coated Scots pine impregnated with Celcure AC‐500 after 1000 hours of accelerated weathering exposure.     

The effect of formulation variables on fouling-release performance of stratified siloxane–polyurethane coatings

The effects of formulation variables, such as type of polyol, solvent type and solvent content, and coating application method, on the surface properties of siloxane–polyurethane fouling-release coatings were explored. Fouling-release coatings allow the easy removal of marine organisms from a ship’s hull via the application of a shear force to the surface. Self-stratified siloxane–polyurethane coatings are a new approach to a tough fouling-release coating system. Combinatorial High Throughput Experimentation was employed to formulate and characterize 24 different siloxane–polyurethane coatings applied using drawdown and drop-casting methods. The resulting coatings were tested for surface energy using contact angle measurements. The fouling-release performance of the coatings was tested using a number of diverse marine organisms including bacteria (Halomonas pacifica and Cytophaga lytica), sporelings (young plants) of the green macroalga (Ulva linza), diatom ((microalga) Navicula incerta), and barnacle (Amphibalanus amphitrite). The performance of the majority of the coatings was found to be better than the silicone standards, Intersleek^® and Silastic^® T2. An increase in solvent content in the formulations increased the surface roughness of the coatings. Coatings made with polycaprolactone polyol appeared to be somewhat rougher compared to coatings made with the acrylic polyol. The adhesion strength of sporelings of Ulva increased with an increase in solvent content and increase in surface roughness. The adhesion strengths of Ulva sporelings, C. lytica, and N. incerta were independent of application method (cast or drawdown) in contrast to H. pacifica adhesion, which was dependent on the application method.     

Wettability and bonding quality of exterior coatings on jabon and sengon wood surfaces

Wettability and bonding quality of exterior coatings on fast-growing wood surfaces were studied. Samples of air-dried flat-grained (tangential surface) and edge-grained (radial surface) pattern of jabon (Anthocephalus cadamba) and sengon (Paraserianthes falcataria) woods were used. Before application of exterior coatings, the surfaces of the lumber samples were sanded. To provide wood surfaces with various degrees of roughness, abrasive papers of 120, 240, and 360 grits were used for the surface preparation. The wettability of two exterior coatings (water-based acrylic and oil-based alkyd varnishes) on the sanded wood surfaces was measured using a sessile drop contact angle method. The Shi and Gardner (S/G) model was used to evaluate and compare the wettability of the surface coatings on the wood. The sanded wood samples were coated with the two coatings (two layers each). Bonding quality of the coating layers was measured using a crosscut tape test method. Experimental results show that constant contact angle change rate (K value) of the S/G model decreased as the grit number of abrasive paper increased. This indicates that the wettability decreased as the roughness of the surface decreased (surface becomes smoother). There was no evidence of differences in wettability between tangential and radial wood surfaces. The oil-based alkyd coating generated better wettability compared to the water-based acrylic. The crosscut tests showed that the bonding quality of the coating films on both jabon and sengon wood decreased as the surface became smoother. The sengon wood compared to jabon wood provided better coating wettability and bonding quality. Wettability in terms of the K values was a good indication for determining the bonding quality of the two varnish layers.     

Oxyfluorination of Wood-Fiber Reinforced Thermoplastic Composites to Improve Adhesion

Oxyfluorination was evaluated on a series of wood-fiber reinforced thermoplastic composite (WPCs) formulations as a means to improve the adhesion of a water-based acrylic coating. The oxyfluorination increased the acrylic coating peel load to WPCs by 179%, yielding adhesion levels higher than those obtained on control maple. For oxyfluorinated surfaces, the WPC formulation had a significant impact on the acrylic coating paint. Formulations without maleic anhydride polypropylene coupling agent developed better adhesion than formulations with the coupling agent. Formulations with polypropylene also performed better than formulations with high density polyethylene and so did formulations with pine compared with those with maple. Interestingly, the adhesion improvement imparted by oxyfluorination was higher for those formulations that were least amenable to bonding with the acrylic coating, i.e., those containing the coupling agent and high density polyethylene. Contact angle measurements and ATR-FTIR spectroscopy indicated that oxyfluorination improved wettability with polar liquids by generating new oxygenated groups on the surface. A moderate positive linear relationship (r² = 0.5) was established between the carbonyl/C-H stretch band intensity ratio I_1650cm^?1 /I_2915cm^?1 in the infrared spectra of oxyfluorinated WPCs and the coating peel strength. It is, therefore, proposed that oxyfluorination improves the adhesion properties of WPCs by oxidizing the surface, and by increasing wettability with polar liquids, thus allowing the development of stronger interfacial forces.     

Effects of adding TiO<Subscript>2</Subscript> nanoparticles to a water-based varnish for wood applied to nine tropical woods of Costa Rica exposed to natural and accelerated weathering

The addition of titanium dioxide nanoparticles (TiO₂ nanoparticles) to a water-based varnish used for finishing tropical woods was studied. Three different concentrations of TiO₂ nanoparticles (0%, 1.0%, and 1.5%) were evaluated. The nanoparticles were characterized by means of the transmission electron microscopy and an X-ray diffractometer. The varnish prepared was evaluated for its viscosity, adhesion of the film to the wood, water absorption, and the effects of natural weathering on the color and quality of the varnish. It was found that viscosity decreases as the concentration of TiO₂ nanoparticles increases, while no variation was found in the thickness of the film. Except for Gmelina arborea and Tectona grandis, the adhesion was not statistically affected. It was found that, in the 9 species tested, incorporation of TiO₂ nanoparticles decreased the values of water absorption. The evaluation of natural weathering showed that the varnish with no added TiO₂ nanoparticles degraded completely after 1 year of weathering exposure, while the modified varnish film endured. Less color change was observed in lumber treated with the varnish containing TiO₂ nanoparticles. The best performance of the varnish in the nine tropical woods used was observed when TiO₂ nanoparticles were added at 1.5% concentration.     

Synthesis and surface analysis of self-matt coating based on waterborne polyurethane resin and study on the matt mechanism

Self-matt coating of waterborne polyurethane (WBPU) was synthesized by combining prepolymer and self-emulsification methods. The emulsion was fabricated from both hydroxy carboxylic acid and aminosulfonic acid types of hydrophilic chain-extending agents, in which the 2-[(2-aminoethyl) amino] ethane sulphonate sodium (AAS salt) was produced in laboratory. This emulsion demonstrated an excellent matt performance without the addition of extra matting agents after filming. Four different kinds of surface properties were measured on the film: the specular gloss (60° gloss meter), the contact angle (CA), the surface roughness degree (3D Surface Profilometer), and the topography of the coatings surface (SEM). The results showed that tons of spherical particles with diameter in a few micrometers were aggregated on the film surface. The effect of the roughness parameters (R _a and R _q ) and the average particle size of the emulsions on the specular gloss degree were probed. The research indicated that the emulsion with average particle size in the range of 2.5–3.0 µm and, meanwhile, the film with roughness parameters R _a and R _q both greater than 1 µm could attain the best matt effect. The WBPU emulsions showed good physical and mechanical properties, and were introduced into wood varnish for matting purpose.     

Shear strength of calabrian pine (Pinus brutia Ten.) bonded with polyurethane and polyvinyl acetate adhesives

In this study, the change in shear strength on radial and tangential surfaces of Calabrian pine (Pinus brutia Ten.) wood having different roughness values as the result of sawing with a circular ripsaw, planning, and sanding, and bonded with polyurethane (PU) and polyvinyl acetate (PVAc) adhesives at the pressure levels of 3, 6, and 9 kg f/cm² were studied. A total of 360 specimens of each, prepared with the objective of being able to determine the effect of the variables on bond performance, were subjected to the shear test in the universal test machine in accordance with the ASTM D 905–98 standard. The values obtained were analyzed statistically and the results were interpreted. The highest shear strength (11.83 N/mm²) for plane of cut was obtained on the tangential surface after sanding and applying PVAc adhesive with a pressing pressure of 9 kg f/cm². The lowest shear strength (6.01 N/mm²) was obtained in the joinings made on the planed surfaces by using PU adhesive and a pressing pressure of 3 kg f/cm². The highest shear strength (9.10 N/mm²) on the radial surface was obtained after sanding and applying PVAc adhesive and pressing with a pressure of 6 kg f/cm². The lowest shear strength (3.76 N/mm²) was obtained in the specimens whose surfaces were sanded and by using PU adhesive and with a pressing pressure of 3 kg f/cm². In general, in the radial surfaces, just like in the tangential surfaces, the specimens bonded with PVAc produced a higher shear strength compared to those glued with PU. According to these results, it is definitely necessary to sand the surfaces prior to the bonding process to have a higher shear strength. The bonding process should be made on the tangential surfaces with higher pressures. The PVAc adhesive should be preferred instead of the PU adhesive. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4856–4867, 2006     

A fluorine–silicone acrylic resin modified with UV-absorbing monomers and a free radical scavenger

A novel UV-absorbing and free-radical-catching fluorine–silicone acrylic resin with 2-(4-benzoyl-3-hydroxyphenoxy) ethyl acrylate (BHEA), 2,2,6,6-tetramethyl-4-piperidyl methacrylate (TMPM), dodecafluoroheptyl methacrylate (DFMA) and 3-methacryloxypropyltrimethoxysilane (MPS) as functional monomers was successfully synthesized by solution copolymerization. Based on various investigations, our characterization results for the resin and its coating indicated that the resin exhibits high UV-absorbing and free-radical-catching performances, and the hydrophobicity of the varnish coating was promoted by the actions of fluorine and silicone. In addition, the weatherability improved because of the enduring triple protection of the UV absorbent (BHEA), free-radical-catching agent (TMPM), fluorine (DFMA) and silicone (MPS). After a 1000-h aging test, the color difference (?E) and rate of loss of gloss (?G) of varnish coatings were 2.96% and 62%, respectively, and the impact strength and flexibility of color paint coatings were 420 N cm and 2 mm, respectively. Moreover, the chemically bonded free-radical-catching agent (TMPM) showed a more enduring performance for producing nitroxides than the simple blend.     

The effect on shear strength of different surfacing techniques in Oriental beech (Fagus orientalis Lipsky) and Scotch pine (Pinus sylvestris L.) bonded joints

The selection of the most appropriate surfacing technique is influential in the success of bonding, painting and varnishing processes. The objective of the study was to determine which surfacing technique was the most appropriate when applied as the final process in the production of structural wood members, which were subjected to shearing. The study also includes the effect on shear strength of the variables, such as type of wood, plane of cut, type of adhesive and pressing pressure, as they are directly related to the main objective of the study. In view of this objective, the changes in shear strength on radial and tangential cut surfaces of Oriental beech (Fagus orientalis Lipsky) and Scotch pine (Pinus sylvestris L.) woods having different roughness values as a result of sawing with a circular ripsaw, planing and sanding, and bonded with polyurethane (PU) and poly(vinyl acetate) (PVAc) adhesives at 3, 6 and 9 MPa pressure, were studied. The 936 specimens prepared with the objective of determining the effects of variables on bond performance were subjected to a shear test in a universal test equipment in accordance with the ASTM D 905-98 standard. The highest shear strength (13.85 N/mm²) was obtained for the Oriental beech specimens cut from their tangential surfaces with a circular ripsaw, which were glued with PVAc adhesive by applying a pressure of 9 MPa. The lowest value (4.22 N/mm²) was obtained in the specimens planed from their tangential surfaces, which were glued with PU adhesive by applying a pressure of 3 MPa. The specimens obtained from Oriental beech wood showed a higher shear strength compared to the specimens obtained from Scotch pine. In general, in both species of wood, the specimens glued with PVAc adhesive, both on the tangential surfaces and on the radial surfaces, produced higher shear strengths compared to the specimens glued with PU adhesive.     

Novel polySchiff base containing naphthyl: synthesis,characterization, optical properties and surface morphology

In the present work, a Schiff base was obtained from reaction of 1-naphthylamine with salicylaldehyde and its polymer (poly(NIMP)) was synthesized via oxidative polycondensation. The characterizations of the synthesized Schiff base and poly(NIMP) were determined by ¹H NMR, ¹³C NMR, FT-IR, GPC and TGA techniques. The film of synthesized poly(NIMP) was prepared. The film thickness was found to be 106 μm. The optical band gap (E_g) values of the film were determined by UV-vis spectroscopy. Direct, indirect and forbidden indirect band gap (E_gd, E_gid and E_gfid) values of the film were found as 1.698, 1.223 and 1.461 eV, respectively. Surface properties of the film were investigated by Atomic force microscope (AFM). In the AFM results, the average surface roughness and average square root roughness were obtained as 2.46 and 3.79 nm, respectively. A negative skewness value exhibited dominant valleys while the high kurtosis value exhibited spiky features.     

Influence of weathering on adhesion strength of chemically treated and coated Scotch pine

The objective of this study was to evaluate the effect of weathering on adhesion strength of Scotch pine (Pinus sylvestris L.) samples treated with three concentrations of Tanalith-E. Treated samples were also coated with polyurethane, synthetic and water based varnishes prior to 500 h accelerated weathering test. Adhesion strength between varnishing materials and substrate samples was determined employing pull-off type equipment. Based on the findings in this work adhesion strength values of samples decreased with increasing concentration of treatment chemical. The highest average strength value was found as 3.48 MPa for untreated control samples while 2.88 MPa was the lowest average value for the samples treated with Tanalith-E having 9% concentration and coated with water based varnish. Majority of the failures took place within the adhesion line between coating and the substrate with a very limited torn fibers. Results of statistical analysis revealed that samples coated with three different types of varnishes did not show any significant difference from each other at 95% confidence level. It was also found that chemical treatment of the samples adversely influenced their overall adhesion strength characteristics.     

Effects of Outdoor Exposures and Boron Compounds on Bonding Strength of Desmodur-VTKA Adhesive

This study was carried out to determine the shear strength of an adhesive on weathered wood, impregnated with a boron compound, using a long term dipping method. The shear strength of D-VTKA adhesive on two types of wood species each containing one of two types of the impregnated material, under different weathering conditions, was measured. The results showed that the highest shear strength (11.01 N/mm²) was obtained with the control samples of untreated, oriental beech wood, and the lowest was obtained for Scots pine impregnated with boric acid after two seasons of exposure (six months). Weather conditions affected the shear strength in a negative way. Finally the results showed that if the boron compounds were supported with non-leaching chemicals, they could be recommended as fire-retardant additives and would extend the life of wood bonded with D-VTKA adhesive.     

Biocompatibility and adsorption properties of hydrogels obtained by graft polymerization of acrylic acid on cellulose from rice hulls

Hydrogels constitute a group of cross-linked polymeric materials with the capability of swelling and retaining large amounts of water without dissolving. In this work, the hydrogels were obtained by grafting the acrylic acid on cellulose from rice hulls and cross-linking it with glycerol, ethylene glycol, and polyethylene glycol (M_w?=?200 and 10,000 g mol^?1). The samples were characterized using IR and Raman spectroscopy, the absence of the bands at 1636 and 1614 cm^?1 (in IR) and at 1659 and 1637 cm^?1 (in Raman), in the spectra of grafted cellulose and assigned to ν(C=C), indicated the polymerization process and the absence of the monomer residual. The cross-linking process was verified by the appearance of bands at 1090 cm^?1 (IR) and 996 cm^?1 (Raman), attributed to ν(C–O–C). Thermogravimetric analysis showed that the cross-linked sample with glycerol presented the lowest thermal stability. The molecular mass of CDClCC-g-AA was 55.56?±?5.21 kDa with an R² of 0.9741 and the CDClCC average particle size of 694 nm. The topography and the average roughness of the samples were obtained by atomic force microscopy and the samples that were cross-linked with the polyethylene glycol presented greater roughness. The degree of swelling was lower in the sample cross-linked with ethylene glycol, which was related to its higher degree of cross-linking. Finally, the biocompatibility of the samples was studied by analyzing the toxic effect of the samples on human embryonic kidney cells, where results showed that samples cross-linked with ethylene glycol were non-toxic.     

Synthesis and Evaluation of Bis-quaternary-Based Surfactants as Additives for Water-Based Mud

Two series of cationic gemini surfactants, alkanediyl-α,ω-bis[N,N-dimethyl alkyl (octyl or dodecyl)ammonium] dibromide (R-s-R; s = 6, 10, 12 and R = 8 and 12) were prepared and evaluated as additives for water-based mud. The chemical structures of the prepared surfactants were confirmed using FTIR and mass spectroscopy. Surface activity of these compounds has been studied and their surface properties including surface tension, emulsification power, critical micelle concentration, effectiveness, maximum surface excess and minimum surface area were determined. The results showed that the prepared compounds have significant surface activity, especially those of longer hydrophobic chain length. The prepared cationic gemini surfactants were evaluated as viscosifiers and filter loss additives for water-based mud formulated from local Na-montmorillonite clay. XRD analysis was carried out to the Na-montmorillonite clay to determine the interaction of the surfactants with inter layers of the clay structure. Rheological properties, gel strength, thixotropy, filtration properties and the effect of temperature on rheological properties of the water-based mud were studied. The results indicated that the gemini surfactants have a positive effect on the rheological and filtration properties of the Na-montmorillonite clay according to American Petroleum Institute specifications.     

Synthesis and properties of non-isocyanate aliphatic thermoplastic polyurethane elastomers with polycaprolactone soft segments

This study describes a non-isocyanate route for synthesis of aliphatic thermoplastic polyurethane elastomers (TPUEs) with excellent mechanical properties. Melt transurethane co-polycondensation of bis(hydroxyethyl) hexanediurethane with different polycaprolactone-diols was conducted at 170 °C under a reduced pressure of 3 mmHg to prepare a series of TPUEs. The TPUEs were characterized by gel permeation chromatography, FT-IR, ¹H–NMR, wide angle X-ray scattering, DSC, TGA, dynamic mechanical analysis, atomic force microscopy, SEM, and tensile analyses. The TPUEs exhibited M _n above 18,100 g/mol, T _g of ?35 to ?11 °C, T _m of up to 107 °C, initial decomposition temperature over 269 °C, tensile strength up to 32 MPa with a strain at break of 1119%, and resilience of 65% to 83%. TPUEs with good tensile strength and resilience were successfully prepared through a non-isocyanate route.     

Urea-Modified Soy Globulin Proteins (7S and 11S): Effect of Wettability and Secondary Structure on Adhesion

This investigation characterized wettability and adhesive properties of the major soy protein components conglycinin (7S) and glycinin (11S) after urea modification. Modified 7S and 11S soy proteins were evaluated for gluing strength with pine, walnut, and cherry plywood and for wettability using a bubble shape analyzer. The results showed that different adhesives had varying degrees of wettability on the wood specimens. The 7S soy protein modified with urea had better wettability on cherry and walnut. The 11S soy protein modified with 1M urea had better wettability on pine. The 1M urea modification gave 11S soy protein the greatest bonding strength in all the wood specimens. The 3M urea modification gave 7S soy protein stronger adhesion on cherry and walnut than did 11S protein; but with pine, 11S soy protein had greater adhesion strength than 7S soy protein. Measurement of protein secondary structures indicated that the β-sheet played an important role in the adhesion strength of 3M urea-modified soy protein in cherry and walnut, while random coil was the major factor reducing adhesion strength of 7S soy protein modified with 1M urea.     

New Ammonium- and 1,2,4-Triazolium-Based Ionic Liquids for Wood Preservation

Biological activity of new potential wood preservatives—ammonium- and triazolium-based ionic liquids—was determined employing screening agar-plate, agar-block, and perlite-block methods. Experiments were carried out on Scots pine (Pinus sylvestris L.) and beech (Fagus sylvatica L.) wood. This study examined the effect of the ionic liquid structure on anti-fungal efficacy, depth of penetration, and fixation in wood. It was stated that the fungicidal value of new ammonium compounds depended, above all, upon the cation structure; for Coniophora puteana, it ranged from 2.7 kg m^?3 to 4.6 kg m^?3. These compounds effectively protected Scots pine wood against the action of mold fungi. Ammonium ionic liquids with a nitrite anion were characterized by strong fungitoxic properties, stronger than ammonium nitrates. The application in the amount of 15 g m^?2 caused an insignificant growth of mold fungi on the surface of Scots pine wood. For the mixture of 7.5% tebuconazole and 7.5% propiconazole dissolved in ionic liquids, the synergistic effect against mold fungi at the application of 15 g m^?2 was found. Dissolving tebuconazole in didecyldimethylammonium nitrate repeatedly lowered the fungicidal value against brown-rot fungi, as well as increased penetration of the ionic liquids in wood. This was associated with reduced viscosity of this ionic liquid caused by the addition of 1,2,4-triazole derivatives. Quaternary derivatives of 1,2,4-triazoles showed very high activity against blue stain and wood-decaying fungi. Additionally, most of the test compounds were well-fixed in Scots pine wood. The spectral study in infrared confirmed that nitrite, nitrate anions, and didecyldimethylammonium cation were retained in the treated wood.     

The shear strength of Calabrian pine (Pinus brutia Ten.) bonded with polyurethane and polyvinyl acetate adhesives

In this study, the change in shear strength on radial and tangential surfaces of Calabrian Pine (Pinus brutia Ten.) wood having different roughness values as the result of sawing with a circular ripsaw, planing and sanding, and bonded with polyurethane (PU) and polyvinyl acetate (PVAc) adhesives at the pressure levels of 3, 6, and 9 kgf/cm², was studied. Each of the 360 specimens prepared to determine the effect of the variables on bond performance were subjected to shear test in an universal test machine in accordance with the ASTM D 905–98 standards. The values obtained were analyzed statistically and the results were interpreted. The highest shear strength (11.83 N/mm²) for plane of cut was obtained on the tangential surface after sanding and applying PVAc adhesive with a pressing pressure of 9 kgf/cm². The lowest shear strength (6.01 N/mm²) was obtained in the joinings made on the planed surfaces by using PU adhesive and a pressing pressure of 3 kgf/cm². The highest shear strength (9.10 N/mm²) on the radial surface was obtained after sanding and applying PVAc adhesive and pressing with a pressure of 6 kgf/cm². The lowest shear strength (3.76 N/mm²) was obtained in the specimens whose surfaces were sanded and glued with PU adhesive with a pressing pressure of 3 kgf/cm². In general, in the radial surfaces, just like in the tangential surfaces, the specimens bonded with PVAc exhibited a higher shear strength compared with those glued with PU. According to these results, it is definitely necessary to sand the surfaces prior to the bonding process to have a higher shear strength. The bonding process should be made on the tangential surfaces with higher pressures. The PVAc adhesive should be preferred instead of the PU adhesive. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3050–3061, 2006     

Atmospheric nitrogen loss factor (<Emphasis Type="Italic">f</Emphasis>) used in determining nitrogen-based municipal wastewater effluent irrigation rates: design and nitrogen-balance estimated <Emphasis Type="Italic">f</Emphasis> values

Design irrigation rates for treated municipal wastewater effluent (MWE) are usually determined from nitrogen (N) mass-balances, in which the fraction (f) of the total N in the MWE that is lost to the atmosphere is commonly obtained from US Environmental Protection Agency (USEPA) tabulated (design) values: 0.15–0.25 for secondary-treated effluents and 0.1 for tertiary-treated effluents. In 2011 and 2012, f values from an N balance in a tall fescue (Festuca arundinacea Schreb.) hay field in Central Pennsylvania were quantified and compared to the USEPA design f values. The grass field was spray-irrigated with MWE (C:N ratio = 0.04–0.2; near neutral pH, and 70–87% of the MWE-TN was NO₃–N) at a rate of ≤5-cm wk^?1. Monthly N balances were calculated from April to September in the surface horizon of a Hagerstown soil. The f values of 0.05, 0.1, and 0.2 seemed appropriate for the months of May and June, August and September, and July, respectively. Positive fnb estimates and the logarithm of measured monthly N removal in the aboveground biomass (kg ha^?1) were negatively correlated (R² = 0.99 for monthly mean air temperatures ≥20 °C and R² = 0.2 for monthly mean air temperatures <20 °C). The study’s results suggest that existing design f values are likely less applicable especially due to the biological N-removal processes currently present in many wastewater treatment plants needing to meet effluent N limits. Thus, more studies to determine empirical f values in effluent irrigation are needed to refine design f values.