CO oxidation on Pd/CeO2–ZrO2 catalysts

The promotive effects of cerium oxide on commercial three-way catalysts (TWCs) for purification of motor exhaust gases have been widely investigated in recent years. This work shows the cooperative effects of CeO₂–Pd on the kinetics of CO oxidation over Pd/CeO₂–ZrO₂. Under reducing-to-moderately oxidizing conditions, a zero-order O₂ pressure dependence is found which can be interpreted on the basis of a mechanism involving a reaction between CO adsorbed on Pd and surface oxygen from the support. The high oxygen-exchange capability of the CeO₂–ZrO₂ support, as determined from temperature-programmed reduction/oxygen uptake measurements is suggested as being responsible for such a catalytic behavior.     

Partial oxidation of ethanol over Pd/CeO2 and Pd/Y2O3 catalysts

The effect of the support nature on the performance of Pd catalysts during partial oxidation of ethanol was studied. H₂, CO₂ and acetaldehyde formation was favored on Pd/CeO₂, whereas CO production was facilitated over Pd/Y₂O₃ catalyst. According to the reaction mechanism, determined by DRIFTS analyses, some reaction pathways are favored depending on the support nature, which can explain the differences observed on products distribution. On Pd/Y₂O₃ catalyst, the production of acetate species was promoted, which explain the higher CO formation, since acetate species can be decomposed to CH₄ and CO at high temperatures. On Pd/CeO₂ catalyst, the acetaldehyde preferentially desorbs and/or decomposes to H₂, CH₄ and CO. The CO formed is further oxidized to CO₂, which seems to be promoted on Pd/CeO₂ catalyst.     

Partial oxidation of ethanol on Ru/Y2O3 and Pd/Y2O3 catalysts for hydrogen production

The partial oxidation of ethanol was investigated over Ru and Pd catalysts supported onto yttria over a wide range of temperatures (473–1073 K). The product distributions obtained over these catalytic systems were correlated with diffuse reflectance infrared spectroscopy analyses (DRIFTS). Results showed that reaction route depended strongly on the type of metal. The decomposition of ethoxy species to CH₄ and CO or oxidation to CO₂ was promoted by Pd, and the acetaldehyde desorption was predominant over Ru in the low temperature region. Furthermore, the acetate and carbonate formation prevailed over Pd, which explained the lower acetaldehyde selectivity. The presence of CH₄ and CO₂ at high temperature is assigned to the decomposition of acetate species via carbonates over Pd-based catalysts. Ru was more suitable system for H₂ production than Pd by achieving a selectivity of about 59%.     

Role of CeO2 in Ni/CeO2–Al2O3 catalysts for carbon dioxide reforming of methane

Ni catalysts supported on γ-Al₂O₃, CeO₂ and CeO₂–Al₂O₃ systems were tested for catalytic CO₂ reforming of methane into synthesis gas. Ni/CeO₂–Al₂O₃ catalysts showed much better catalytic performance than either CeO₂- or γ-Al₂O₃-supported Ni catalysts. CeO₂ as a support for Ni catalysts produced a strong metal–support interaction (SMSI), which reduced the catalytic activity and carbon deposition. However, CeO₂ had positive effect on catalytic activity, stability, and carbon suppression when used as a promoter in Ni/γ-Al₂O₃ catalysts for this reaction. A weight loading of 1–5 wt% CeO₂ was found to be the optimum. Ni catalysts with CeO₂ promoters reduced the chemical interaction between nickel and support, resulting in an increase in reducibility and stronger dispersion of nickel. The stability and less coking on CeO₂-promoted catalysts are attributed to the oxidative properties of CeO₂.     

Carbon dioxide reforming of ethanol over Ni/Y2O3–ZrO2 catalysts

Supported nickel catalysts of composition Ni/Y₂O₃–ZrO₂ were synthesized in one step by the polymerization method and compared with a nickel catalyst prepared by wet impregnation. Stronger interactions were observed in the formed catalysts between NiO species and the oxygen vacancies of the Y₂O₃–ZrO₂ in the catalysts made by polymerization, and these were attributed to less agglomeration of the NiO during the synthesis of the catalysts in one step. The dry reforming of ethanol was catalyzed with a maximum CO₂ conversion of 61% on the 5NiYZ catalyst at 800 °C, representing a better response than for the catalyst of the same composition prepared by wet impregnation.     

The SMSI between supported platinum and CeO2–ZrO2–La2O3 mixed oxides in oxidative atmosphere

CeO₂–ZrO₂–La₂O₃ (CZL) mixed oxides were prepared by citric acid sol–gel method. The as-received gel was calcined at 500, 700, 900 and 1050 °C to obtain the so-called C5, C7, C9 and CK, respectively. The C5, C7 and C9 powders were impregnated with H₂PtCl₆ and then calcined at 500 °C to prepare P5C5, P5C7 and P5C9, respectively. The impregnated CK powders were calcined at 500, 700 and 900 °C to prepare P5CK, P7CK and P9CK, respectively. The XRD and XPS analyses show that the surface distribution of Pt is evidently influenced by the structural and textural properties of the support. The CO adsorption followed by FTIR reveals that the dispersion and the chemisorption sites of Pt are reduced as the calcination temperature of CZL support increases. The chemisorption ability of the CK samples is even completely deactivated. The encapsulation mechanism, which has been applied to explain the so-called strong metal–support interaction (SMSI) after reductive treatment, is introduced here to demonstrate the abnormal observations though the samples were prepared in oxidative atmosphere. The HRTEM results also confirm this explanation. The effects of oxygen vacancies, the chemisorption sites on the Pt surface and Pt/Ce interfacial sites on the three-way catalytic activities are discussed.     

Co3O4–CeO2 mixed oxide-based catalytic materials for diesel soot oxidation

Co₃O₄–CeO₂ type mixed oxide catalyst compositions have been prepared by using co-precipitation method and, their catalytic activity towards diesel particulate matter (PM)/carbon oxidation has been evaluated under both loose and tight contact conditions. These catalysts show excellent catalytic activity for PM/carbon oxidation, despite their low surface area. The activation energy observed for non-catalyzed and catalyzed reactions are 163 kJ/mol and 140 kJ/mol, respectively, which also confirm the catalytic activity of catalyst for carbon/soot oxidation. The promotional effects of an optimum amount of cobalt oxide incorporation in ceria and presence of a small amount of potassium appears to be responsible for the excellent soot oxidation activity of this mixed oxide type material. The catalytic materials show good thermal stability, while their low cost will also add to their potential for practical applications.     

Study of ruthenium supported on Ta2O5–ZrO2 and Nb2O5–ZrO2 as catalysts for the partial oxidation of methane

Ru-based catalysts supported on Ta₂O₅–ZrO₂ and Nb₂O₅–ZrO₂ are studied in the partial oxidation of methane at 673–873 K. Supports with different Ta₂O₅ or Nb₂O₅ content were prepared by a sol–gel method, and RuCl₃ and RuNO(NO₃)₃ were used as precursors to prepare the catalysts (ca. 2 wt.% Ru). At 673 K high selectivity to CO₂ was found. An increase of temperature up to 773 K produced an increase in the selectivity to syngas (H₂/CO = 2.2–3.1), and this is related with the transformation of RuO₂ to metallic Ru as was determined from XRD and XPS results. At 873 K and with co-fed CO₂ an increase of the catalytic activity and CO selectivity was found. A TOF value of 5.7 s⁻¹ and H₂/CO ratio ca. 1 was achieved over Ru(Cl)/6TaZr. Catalytic results are discussed as a function of the support composition and characteristics of Ru-based phases.     

Autothermal reforming of methane over Ni catalysts supported over CaO–CeO2–ZrO2 solid solution

Ni catalysts supported on various solid solutions of ZrO₂ with alkaline earth oxide and/or rare earth oxide were synthesized. The catalytic activities were compared for partial oxidation of methane and autothermal reforming of methane. For partial oxidation of methane, the Ni catalyst supported on a CaO–ZrO₂ solid solution showed a high activity. Incorporation of CaO in the ZrO₂ matrix was effective for increasing the reduction rate of the NiO particles and for decreasing the coke formation. On the other hand, the Ni particles supported on the CaO–CeO₂–ZrO₂ solid solution had a strong interaction with the support, and the Ni particles showed high activity and stability for autothermal reforming of methane.     

High temperature neutron diffraction study of the Al2O3–Y2O3 system

The phase diagram of the Al₂O₃–Y₂O₃ system has been investigated with five different compositions by XRD and in situ high temperature neutron diffractometry. High purity YAG, YAP and YAM compounds have been produced successfully through a melt extraction technique. High temperature neutron diffraction has made it possible to follow, in real time, the reactions involved in this system, especially to determine the temperature range of each reaction, which would have been impossible to determine by other means. A good agreement between the experimental results and the phase diagram of the Al₂O₃–Y₂O₃ system has been observed.     

Nickel cuprate supported on cordierite as an active catalyst for CO oxidation by O2

The physicochemical, surface and catalytic properties of 10 and 20 wt% CuO, NiO or (CuO–NiO) supported on cordierite (commercial grade) calcined at 350–700 °C were investigated using XRD, EDX, nitrogen adsorption at −196 °C and CO oxidation by O₂ at 220–280 °C. The results obtained revealed that the employed cordierite preheated at 350–700 °C was well-crystallized magnesium aluminum silicate (Mg₂Al₄Si₅O₁₈). Loading of 20 wt% CuO or NiO on the cordierite surface followed by calcination at 350 °C led to dissolution of a limited amount of both CuO and NiO in the cordierite lattice. The portions of CuO and NiO dissolved increased upon increasing the calcination temperature. Treating a cordierite sample with 20 wt% (CuO–NiO) followed by heating at 350 °C led to solid–solid interaction between some of the oxides present yielding nickel cuprate. The formation of NiCuO₂ was stimulated by increasing the calcination temperature above 350 °C. However, raising the temperature up to ≥550 °C led to distortion of cuprate phase. The chemical affinity towards the formation of NiCuO₂ acted as a driving force for migration of some of copper and nickel oxides from the bulk of the solid towards their surface by heating at 500–700 °C. The S_BET of cordierite increased several times by treating with small amounts of NiO, CuO or their binary mixtures. The increase was, however, less pronounced upon treating the cordierite support with CuO–NiO. The catalytic activity of the cordierite increased progressively by increasing the amount of oxide(s) added. The mixed oxides system supported on cordierite and calcined at 450–700 °C exhibited the highest catalytic activity due to formation of the nickel cuprate phase. However, the catalytic activity of the mixed oxides system reached a maximum limit upon heating at 500 °C then decreased upon heating at temperature above this limit due to the deformation of the nickel cuprate phase.     

Soot combustion activity of NOx-sorbing Cs–MnOx–CeO2 catalysts

Activities of Cs-loaded MnO_x–CeO₂ for combustion of model diesel soot (carbon black) and sorptive NO uptake have been studied. MnO_x–CeO₂ is a pseudo-solid solution having redox properties favorable for soot oxidation. The addition of Cs not only lowered the temperature of soot ignition (T_i), but also increased oxidative NO_x adsorption to form nitrate on the surface. Soot ignition over Cs–MnO_x–CeO₂ was further promoted in a stream of NO/O₂, presumably because nitrate on the surface plays a role of an oxidizing agent. Soot ignition started just before sharp desorption of NO_x, suggesting that adsorbed nitrate species would directly interact with soot.     

Catalytic performance of Co3O4/CeO2 and Co3O4/CeO2–ZrO2 composite oxides for methane combustion: Influence of catalyst pretreatment temperature and oxygen concentration in the reaction mixture

The influence of catalyst pre-treatment temperature (650 and 750 °C) and oxygen concentration (λ = 8 and 1) on the light-off temperature of methane combustion has been investigated over two composite oxides, Co₃O₄/CeO₂ and Co₃O₄/CeO₂–ZrO₂ containing 30 wt.% of Co₃O₄. The catalytic materials prepared by the co-precipitation method were calcined at 650 °C for 5 h (fresh samples); a portion of them was further treated at 750 °C for 7 h, in a furnace in static air (aged samples).

Tests of methane combustion were carried out on fresh and aged catalysts at two different WHSV values (12 000 and 60 000 mL g⁻¹ h⁻¹). The catalytic performance of Co₃O₄/CeO₂ and Co₃O₄/CeO₂–ZrO₂ were compared with those of two pure Co₃O₄ oxides, a sample obtained by the precipitation method and a commercial reference. Characterization studies by X-ray diffraction (XRD), BET and temperature-programmed reduction (TPR) show that the catalytic activity is related to the dispersion of crystalline phases, Co₃O₄/CeO₂ and Co₃O₄/CeO₂–ZrO₂ as well as to their reducibility. Particular attention was paid to the thermal stability of the Co₃O₄ phase in the temperature range of 750–800 °C, in both static (in a furnace) and dynamic conditions (continuous flow). The results indicate that the thermal stability of the phase Co₃O₄ heated up to 800 °C depends on the size of the cobalt oxide crystallites (fresh or aged samples) and on the oxygen content (excess λ = 8, stoichiometric λ = 1) in the reaction mixture. A stabilizing effect due to the presence of ceria or ceria–zirconia against Co₃O₄ decomposition into CoO was observed.

Moreover, the role of ceria and ceria–zirconia is to maintain a good combustion activity of the cobalt composite oxides by dispersing the active phase Co₃O₄ and by promoting the reduction at low temperature.     

Methane oxidation over vanadium-modified Pd/Al2O3 catalysts

Three different vanadium-modified Pd/Al₂O₃ catalysts were prepared and tested as catalysts for the deep oxidation of methane. Vanadium was added to the palladium catalyst by incipient wetness of palladium catalyst in order to modify its properties and improve its thermal stability and thioresistance. The behaviour of vanadium-modified catalysts depends on the concentration of this compound, being 0.5 wt.% the optimum amount. However, when strong catalyst poisons are present in the gas (SO₂), these modified catalysts do not show a better performance than unmodified catalyst. Bimetallic catalysts were tested with and without further reduction, being observed that reduced bimetallic catalysts perform worse than the non-reduced ones.     

Isomerization of n-hexane over mono- and bimetallic Pd–Pt catalysts supported on ZrO2–Al2O3–WOx prepared by sol–gel

The catalytic performance of mono- and bimetallic Pd (0.6, 1.0 wt.%)–Pt (0.3 wt.%) catalysts supported on ZrO₂ (70, 85 wt.%)–Al₂O₃ (15, 0 wt.%)–WO_x (15 wt.%) prepared by sol–gel was studied in the hydroisomerization of n-hexane. The catalysts were characterized by N₂ physisorption, XRD, TPR, XPS, Raman, NMR, and FT-IR of adsorbed pyridine. The preparation of ZrW and ZrAlW mixed oxides by sol–gel favored the high dispersion of WO_x and the stabilization of zirconia in the tetragonal phase. The Al incorporation avoided the formation of monoclinic-WO₃ bulk phase. The catalysts increased their S_BET for about 15% promoted by Al₂O₃ addition. Various oxidation states of WO_x species coexist on the surface of the catalysts after calcination. The structure of the highly dispersed surface WO_x species is constituted mainly of isolated monotungstate and two-dimensional mono-oxotungstate species in tetrahedral coordination. The activity of Pd/ZrW catalysts in the hydroisomerization of n-hexane is promoted both with the addition of Al to the ZrW mixed oxide and the addition of Pt to Pd/ZrAlW catalysts. The improvement in the activity of Pd/ZrAlW catalysts is ascribed to a moderated acid strength and acidity, which can be correlated to the coexistence of W⁶⁺ and reduced-state WO_x species (either W⁴⁺ or W⁰). The addition of Pt to the Pd/ZrAlW catalyst does not modify significantly its acidic character. Selectivity results showed that the catalyst produced 2MP, 3MP and the high octane 2,3-dimethylbutane (2,3-DMB) and 2,2-dimethylbutane (2,2-DMB) isomers.     

Complete oxidation of methane on Pd/YSZ and Pd/CeO2/YSZ by electrochemical promotion

In this work, methane combustion over Pd/YSZ and Pd/CeO₂/YSZ catalyst was investigated at a temperature range of 470–600 °C. For the first time, the feasibility of electrochemical promotion on palladium films prepared by wet impregnation was reported. The catalytic activity of palladium was found to increase over 160% via transference of oxygen ions from the solid electrolyte to the catalyst film. In addition, palladium supported over ceria and yttria-stabilized zirconia showed the highest activity. As expected, the presence of ceria allowed improving the oxygen storage capacity of the catalyst system.     

V2O5 catalysts supported on Al2O3–SiO2 mixed oxide: V, H MAS solid-state NMR, DRIFTS and methanol oxidation studies

Alumina–silica mixed oxide, synthesized by the sol–gel technique, was used as a support for dispersing and stabilizing the active vanadia phase. The catalysts were characterized employing ⁵¹V and ¹H solid-state MAS NMR, diffuse reflectance FT-IR, BET surface area measurements. The partial oxidation activities of the catalysts were tested using methanol oxidation as a model reaction. ⁵¹V solid-state NMR studies on the calcined catalysts showed the peaks corresponding to the presence of both tetrahedral and distorted octahedral vanadia species at low vanadia loadings and with an increase in V₂O₅ content, the ⁵¹V chemical shifts corresponding to amorphous V₂O₅ like phases were observed. DRIFTS studies of the catalysts indicated the vibrations corresponding tetrahedral vanadia species at low and medium loadings and at high V₂O₅ contents the vibrations corresponding V=O bonds of V₂O₅ agglomerates were observed. The V/Al–Si catalysts exhibited high selectivity for the dehydration product dimethyl ether in the methanol partial oxidation studies showing the predominance of the acidic nature of the alumina–silica support over the redox properties of the active vanadia phase.     

Synthesis and properties of PdO/CeO2-Al2O3 catalysts for methane combustion

This study focuses on the loading of catalytic materials, e.g., palladium on the surface of supporting materials, with the aim to obtain catalysts with high activity for methane combustion. The catalyst PdO/CeO₂-Al₂O₃ was prepared by impregnation under ultrasonic condition. The effect of different activation methods on the activity of catalysts for methane catalytic combustion was tested. The properties of reaction and adsorption of oxygen species on catalyst surface were characterized by H₂-temperature programmed reduction (H₂-TPR), and O₂-temperature programmed desorption (O₂-TPD). Furthermore, the sulfur tolerance and sulfur poisoning mode were investigated. The results indicate that the catalyst PdO/CeO₂-Al₂O₃ activated with rapid activation shows higher activity for methane combustion and better sulfur tolerance. The result of sulfur content analysis shows that there is a large number of sulfur species on the catalyst’s surface after reactivation at high temperature. It proves that the activity of catalysts cannot be fully restored by high-temperature reactivation.     

Phase diagram of the Al2O3–ZrO2–Nd2O3 system

The phase diagram of the Al₂O₃–ZrO₂–Nd₂O₃ system was constructed in the temperature range 1250–2800 °C. The liquidus surface of the phase diagram reflects the preferentially eutectic interaction in the system. Two new ternary and one new binary eutectics were found. The minimum melting temperature is 1675 °C and it corresponds to the ternary eutectic Nd₂O₃·11Al₂O₃ + F-ZrO₂ + NdAlO₃. The solidus surface projection and the schematic of the alloy crystallization path confirm the preferentially congruent character of phase interaction in the ternary system. The polythermal sections present the complete phase diagram of the Al₂O₃–ZrO₂–Nd₂O₃ system. No ternary compounds or regions of remarkable solid solution were found in the components or binaries in this ternary system.