Design optimization of bifacial HIT solar cells on p-type silicon substrates by simulation

Heterojunction with intrinsic thin layer (HIT) solar cells fabricated on p-type silicon substrates usually demonstrate inferior performance than those formed on n-type substrates. The influence of various structure parameters on the performance of the c-Si(p)-based bifacial HIT solar cell, i.e., the TCO/a-Si:H(n)/a-Si:H(i)/c-Si(p)/a-Si:H(i)/a-Si:H(p⁺)/TCO solar cell, was investigated in detail by computer simulation using the AFORS-HET software. The work function of the transparent conductive oxide was found to be a key factor to affect the solar cell performance. Detailed influence mechanisms were analysed. Accordingly, the design optimization of the bifacial HIT solar cells on c-Si(p) substrates was provided.     

a-Si:H(p)/c-Si(n)异质结太阳电池的模拟优化

通过AFORS-HET软件模拟了TCO/a-Si:H(p)/a-Si:H(i)/c-Si(n)/a-Si:H(i)/a-Si:H(n)/Ag结构的硅异质结电池中硅衬底电阻率、本征非晶硅薄膜厚度、发射极材料特性以及TCO功函数对电池性能的影响。结果表明:在其它参数不变的条件下,硅衬底电阻率越低,转换效率越高;发射极非晶硅薄膜厚度对短路电流有较大影响,发射极掺杂浓度低于7.0×10¹⁹cm^-3时,电池各项性能参数都极差;TCO薄膜功函数应大于5.2 eV,以保证载流子的输运收集。     

Flexible amorphous and microcrystalline silicon tandem solar modules in the temporary superstrate concept

Encapsulated and series-connected amorphous silicon (a-Si:H) and microcrystalline silicon (μc-Si:H) based thin film silicon solar modules were developed in the superstrate configuration using an aluminum foil as temporary substrate during processing and a commodity polymer as permanent substrate in the finished module. For the development of μc-Si:H single junction modules, aspects regarding TCO conductivity, TCO reduction, deposition uniformity, substrate temperature stability and surface morphology were addressed. It was established that on sharp TCO morphologies where single junction μc-Si:H solar cells fail, tandem structures consisting of an a-Si:H top cell and a μc-Si:H bottom cell can still show a good performance. Initial aperture area efficiencies of 8.2%, 3.9% and 9.4% were obtained for fully encapsulated amorphous silicon (a-Si:H) single junction, microcrystalline silicon (μc-Si:H) single junction and a-Si:H/μc-Si:H tandem junction modules, respectively.     

Performance of spray-deposited ZnO:In layers as front electrodes in thin-film silicon solar cells

The surface morphology, optical and electrical properties of spray-deposited ZnO:In layers are characterized and compared to ASAHI U-type SnO₂:F. Both TCO layers were implemented as front electrodes in a-Si:H single-junction solar cells. The similar V_oc of the solar cells indicates a good electrical contact between the ZnO:In layer and the a-Si:H material. The difference in solar cell performance between cells on ASAHI U-type TCO (10%) and the spray-deposited ZnO:In (8.4%) is mainly due to a Jsc-loss, caused by the lower ZnO:In bandgap and insufficient surface texturing. Surface roughening experiments of ZnO:In layers have been carried out.     

Boron-doped zinc oxide layers grown by metal-organic CVD for silicon heterojunction solar cells applications

In this work, we focus on ZnO:B layers as an alternative TCO for application on a-Si:H/c-Si heterojunction solar cells. First, the optimization of the material has been done in terms of optical and electrical properties. We have also studied the behaviour of ZnO:B against ageing. Finally, complete heterojunction solar cells have been fabricated with different back-side TCO configurations to understand the ageing mechanisms and to deeply study the influence of degradation on the solar cells parameters. Stable efficiencies up to 16.6% on polished n-type c-Si were obtained on 25 cm² heterojunction solar cells fabricated at low temperatures.     

Computer simulation of a-Si/c-Si heterojunction solar cell with high conversion efficiency

The p-type a-Si:H/n-type c-Si (P⁺ a-Si:H/N⁺ c-Si) heterojunction was simulated for developing solar cells with high conversion efficiency and low cost. The characteristic of such cells with different work function of transparent conductive oxide (TCO) were calculated. The energy band structure, quantum efficiency and electric field are analyzed in detail to understand the mechanism of the heterojunction cell. Our results show that the a-Si/c-Si heterojunction is hypersensitive to the TCO work function, and the TCO work function should be large enough in order to achieve high conversion efficiency of P⁺ a-Si:H/N⁺ c-Si solar cells. With the optimized parameters set, the P⁺ a-Si:H/N⁺ c-Si solar cell reaches a high efficiency (η) up to 21.849% (FF: 0.866, V_OC: 0.861 V, J_SC: 29.32 mA/cm²).     

Development of high efficiency p-i-n amorphous silicon solar cells with the p-μc-Si:H/p-a-SiC:H double window layer

A structure is developed to help improve the TCO/p contact and efficiency of the solar cell. A p-i-n amorphous silicon (a-Si:H) solar cell with high-conversion efficiency is presented via use of a double p-type window layer composed of microcrystalline silicon and amorphous silicon carbide. The best efficiency is obtained for a glass/textured TCO/p-μc-Si:H/p-a-SiC:H/buffer/i-a-Si:H/n-μc-Si:H/GZO/Ag structure. Using a SnO₂/GZO bi-layer and a p-type hydrogenated microcrystalline silicon (p-μc-Si:H) layer between the TCO/p-a-SiC:H interface improves the photovoltaic performance due to reduction of the surface potential barrier. Layer thickness, B₂H₆/SiH₄ ratio and hydrogen dilution ratio of the p-μc-Si:H layer are studied experimentally. It is clearly shown that the double window layer can improve solar cell efficiency. An initial conversion efficiency of 10.63% is achieved for the a-Si:H solar cell.     

The influence of operation temperature on the output properties of amorphous silicon-related solar cells

The influence of the operation temperature on the output properties of solar cells with hydrogenated amorphous silicon (a-Si:H) and hydrogenated amorphous silicon germanium (a-SiGe:H) photovoltaic layers was investigated. The output power after longtime operation of an a-Si:H single junction, an a-Si:H/a-Si:H tandem, and an a-Si:H/a-SiGe:H tandem solar cell was calculated based on the experimental results of two types of temperature dependence for both conversion efficiency and light-induced degradation. It was found that the a-Si:H/a-SiGe:H tandem solar cell maintained a higher output power than the others even after longtime operation during which a temperature range of 25°C to 80°C. These results confirm the advantages of the a-Si:H/a-SiGe:H tandem solar cell for practical use, especially in high-temperature regions.     

Study of the effect of introducing a bottom ITO layer in an a-Si:H p-i-n type solar cell

An optical admittance method is applied to design a thin film a-Si:H solar cell with the structure glass/TCO/p-i-n/TCO/metal. We have optimised the thicknesses of top and bottom TCO for Al and Ag as a rear metal contacts. It is shown that with such optical optimisation of structure, one can increase the integrated absorbance in the active layer and, thus, improve the photovoltaic performance of a solar cell. The implication of using a glass cover with higher refractive index is also discussed.     

TCO and light trapping in silicon thin film solar cells

For thin film silicon solar cells and modules incorporating amorphous (a-Si:H) or microcrystalline (μc-Si:H) silicon as absorber materials, light trapping, i.e. increasing the path length of incoming light, plays a decisive role for device performance. This paper discusses ways to realize efficient light trapping schemes by using textured transparent conductive oxides (TCOs) as light scattering, highly conductive and transparent front contact in silicon p–i–n (superstrate) solar cells. Focus is on the concept of applying aluminum-doped zinc oxide (ZnO:Al) films, which are prepared by magnetron sputtering and subsequently textured by a wet-chemical etching step. The influence of electrical, optical and light scattering properties of the ZnO:Al front contact and the role of the back reflector are studied in experimentally prepared a-Si:H and μc-Si:H solar cells. Furthermore, a model is presented which allows to analyze optical losses in the individual layers of a solar cell structure. The model is applied to develop a roadmap for achieving a stable cell efficiency up to 15% in an amorphous/microcrystalline tandem cell. To realize this, necessary prerequisites are the incorporation of an efficient intermediate reflector between a-Si:H top and μc-Si:H bottom cell, the use of a front TCO with very low absorbance and ideal light scattering properties and a low-loss highly reflective back contact. Finally, the mid-frequency reactive sputtering technique is presented as a promising and potentially cost-effective way to up-scale the ZnO front contact preparation to industrial size substrate areas.     

Characterization and simulation of a-Si:H/μc-Si:H tandem solar cells

We simulated device characteristics of a-Si:H single junction, μc-Si:H single junction and a-Si:H/μc-Si:H tandem solar cells with the numerical device simulator Advanced Semiconductor Analysis (ASA). For this purpose we measured and adjusted electrical and optical input parameters by comparing measured and simulated external quantum efficiency, current−voltage characteristic and reflectivity spectra. Consistent reproducibility of experimental data by numerical simulation was achieved for all types of cells investigated in this work. We also show good correspondence between the experimental and simulated characteristics for a-Si:H/μc-Si:H tandem solar cells with various absorber thicknesses on both Asahi U-type SnO₂:F and sputtered/etched (Jülich) ZnO:Al substrates. Based on this good correlation between experiment and theory, we provide insight into device properties that are not directly measurable like the spatially resolved absorptance and the voltage-dependent carrier collection. These data reveal that the difference between tandem solar cells grown on Asahi U-type and Jülich ZnO substrates primarily arises from their optical properties. In addition, we find out that the doped layers do not contribute to the photocurrent except for the front p-layer. We also calculated the initial efficiencies of a-Si:H/μc-Si:H tandem solar cells with different combinations of a-Si:H and μc-Si:H absorber layer thicknesses. The maximum efficiency is found at 260 nm/1500 nm for tandem solar cells on Asahi U-type substrates and at 360 nm/850 nm for tandem solar cells on Jülich ZnO substrates.     

Advances in a-Si:H/c-Si heterojunction solar cell fabrication and characterization

Our progress in amorphous/crystalline silicon (a-Si:H/c-Si) heterojunction solar cell technology and current understanding of fundamental device physics are presented. In a-Si:H/c-Si cells, device performance is strongly dependent on the quality of the a-Si:H/c-Si heterojunction. Four topics are crucial to minimize recombination at the junction and thereby maximize cell efficiency: wet-chemical pre-treatment of the c-Si surface prior to a-Si:H deposition; optimum a-Si:H doping; thermal and plasma post-treatments of the a-Si:H/c-Si structure. By optimizing these aspects using specifically developed characterization methods, we were able to realize (n)a-Si:H/(p)c-Si and (p)a-Si:H/(n)c-Si cells with up to 18.5% and 19.8% efficiency, respectively.     

Reduction of light-induced defects by nano-structure tailored silicon solar cells using low-cost TCO substrates

In order to overcome the light-induced defects of hydrogenated amorphous silicon solar cells, we propose novel silicon material, called nano-structure tailored silicon, where nano-sized crystallites embedded in the amorphous silicon matrix homogeneously. We have applied low-cost TCO substrates to their solar cells, so we obtained a stabilized efficiencies (7.39%) higher than standard a-Si:H solar cells (7.25%) on a low-cost substrate.     

Productivity potential of an inline deposition system for amorphous and microcrystalline silicon solar cells

Amorphous and microcrystalline silicon single layers and p-i-n solar cells were produced dynamically using an inline deposition system called “line source”. A highly uniform deposition of thin-film silicon layers with layer-thickness variations of less than ±5% was achieved. Amorphous and microcrystalline silicon single junction solar cells were dynamically fabricated with initial efficiencies of 8.3% and 6.3%, respectively. The dynamic deposition rate of these solar cells is 6.75 nm m/min in case of a-Si:H and 3.3 nm m/min for μc-Si:H. In this work it will be shown that an enhancement of the deposition rate up to 15.6 nm m/min during the i-layer deposition of a-Si:H solar cells has only a weak negative influence on the initial efficiencies of the cells. Further on, the effect of substrate velocity on solar cell characteristics of a-Si:H solar cells is investigated. Finally, a productivity estimation of the line source concept is presented.     

a-Si alloy three-stacked solar cells with high stabilized-efficiency

a-Si alloy three-stacked solar cells have been studied to improve the stabilized efficiency of a-Si: H based solar cells. Based on the analysis by the individual characterization method of the component cells in stacked type cells, the a-Si :H middle cell was replaced with an a-SiGe :H cell. Furthermore, the optical confinement technology was improved to obtain a high-output current with thin i-layer thickness in the a-SiGe :H bottom cell. By this device design, the initial conversion efficiency was improved up to 12.4% and more than a 10% stabilized efficiency was obtained in a-SiC :H/a-SiGe :H/a-SiGe :H three-stacked cells. These cell characteristics were confirmed by measurements at the JQA Organization (the former JMI Institute).     

Amorphous silicon/p-type crystalline silicon heterojunction solar cells

We have investigated the photovoltaic (PV) characteristics of both glow discharge deposited hydrogenated amorphous silicon (a-Si:H) on crystalline silicon (c-Si) in a n⁺ a-Si:H/undoped a-Si:H/p c-Si type structure, and DC magnetron sputtered a-Si:H in a n-type a-Si:H/p c-Si type solar cell structure. It was found that the PV properties of the solar cells were influenced very strongly by the a-Si/c-Si interface. Properties of strongly interface limited devices were found to be independent of a-Si thickness and c-Si resistivity. A hydrofluoric acid passivation prior to RF glow discharge deposition of a-Si:H increases the short circuit current density from 2.57 to 25.00 mA/cm² under 1 sun conditions.DC magnetron sputtering of a-Si:H in a Ar/H₂ ambient was found to be a controlled way of depositing n type a-Si:H layers on c-Si for solar cells and also a tool to study the PV response with a-Si/c-Si interface variations. 300 Å a-Si sputtered onto 1–10 ω cm p-type c-Si resulted in 10.6% efficient solar cells, without an A/R coating, with an open circuit voltage of 0.55 V and a short circuit current density of 30 mA/cm² over a 0.3 cm² area. High frequency capacitance-voltage measurements indicate good junction characteristics with zero bias depletion width in c-Si of 0.65 μm. The properties of the devices have been investigated over a wide range of variables like substrate resistivity, a-Si thickness, and sputtering power. The processing has focused on identifying and studying the conditions that result in an improved a-Si/c-Si interface that leads to better PV properties.     

Suppression of photo-induced dilation in cyanide treated hydrogenated amorphous silicon films

Effects of cyanide (CN) treatment with hydrogenated amorphous silicon (a-Si:H) films have been investigated. The decrease of ΔV/V was observed in cyanide treated a-Si:H films and the successive thermal annealing at 200°C after CN treatment induced the further reduction of the ΔV/V. XPS spectra show the indirect evidence that the cyanide species is present within 10 nm from the hydrogenated amorphous silicon surface. The results of CN treatment with a-Si:H solar cells are demonstrated.     

Analysis of light scattering in a-Si:H-based solar cells with rough interfaces

The main features of a recently developed semi-coherent optical model for a-Si:H thin film solar cells with rough interfaces are presented. In contrast to the previous optical models, the model takes into account also the interference fringes observed in measured wavelength-dependent characteristics of a-Si:H solar cells. The simulations of the quantum efficiencies of the cells with different intrinsic a-Si:H layer thicknesses and interface root mean square (rms) roughness of 40 nm are shown and compared with the measured data.     

Optical confinement in high-efficiency a-Si solar cells with textured surfaces

The experimental spectral response and reflectance of high-efficiency a-Si solar cells are systematically investigated by using an optical simulation based on realistic optical properties of the transparent conducting oxide (TCO), a-Si, and metal electrode, in order to improve the spectral response. It is shown that a practically important optical loss results from absorption by the TCO, which is enhanced by the optical confinement effect. This suggests that improvement in the spectral response is possible by suppressing the optical confinement in the TCO.     

Stability of a-Si:H solar cells deposited by Ar-treatment or by ECR techniques

Stability against light soaking was studied for amorphous silicon (a-Si:H) solar cells using three different i-layers; (a) device-quality a-Si:H (standard a-Si:H) with bandgap of 1.75 eV, (b) narrow bandgap (1.55 eV) a-Si:H fabricated by Ar* chemical annealing and (c) a-Si:H(Cl) fabricated from SiH₂Cl₂. Both the narrow bandgap a-Si:H and the a-Si:H(Cl) solar cells showed much improved stability than that of the standard a-Si:H solar cells: e.g., fill factor of the narrow bandgap a-Si:H cell only slightly decreased from 56% to 53%, while that of the standard a-Si:H cell degraded from 62% to 51%. In addition, mobility–lifetime products of the a-Si:H(Cl) cell also exhibited improved stability than that of the standard a-Si:H solar cell.