Support modification to improve the sulphur tolerance of Ag/Al2O3 for SCR of NOx with propene under lean-burn conditions

Ag/Al₂O₃ catalysts with 1 wt% SiO₂ or TiO₂ doping in alumina support have been prepared by wet impregnation method and tested for sulphur tolerance during the selective catalytic reduction (SCR) of NO_x using propene under lean conditions. Ag/Al₂O₃ showed 44% NO_x conversion at 623 K, which was drastically reduced to 21% when exposed to 20 ppm SO₂. When Al₂O₃ support in Ag/Al₂O₃ was doped with 1 wt% SiO₂ or TiO₂ the NO_x conversion remained constant in presence of SO₂ showing the improved sulphur tolerance of these catalysts. Subsequent water addition does not induce significant deactivation. On the contrary, a slight promotional effect on the activity of NO conversion to nitrogen is observed after Si and Ti incorporation. FTIR study showed the sulphation of silver and aluminum sites of Ag/Al₂O₃ catalysts resulting in the decrease in the formation of reactive intermediate species such as –NCO, which in turn decreases NO_x conversion to N₂. In the case of Ag/Al₂O₃ doped with SiO₂ or TiO₂, formation of silver sulphate and aluminum sulphate was drastically reduced, which was evident in FTIR resulting in remarkable improvement in the sulphur tolerance of Ag/Al₂O₃ catalyst. These catalysts before and after the reaction have been characterized with various techniques (XRD, BET surface area, transmittance FTIR and pyridine adsorption) for physico-chemical properties.     

Influence of Al2O3 support on the activity of Ag/Al2O3 catalysts for SCR of NO with decane

The role of the Al₂O₃ support on the activity of supported Ag catalyst towards the selective catalytic reduction (SCR) of NO with decane is elucidated. A series of Ag/Al₂O₃ catalysts were prepared by impregnation method and characterized by N₂ pore size distribution, XRD, UV–Vis, in-situ FT-IR and acidity measurement by NH₃ and pyridine adsorption. The catalytic activity differences of Ag/Al₂O₃ are correlated with different properties of Al₂O₃ supports and the active Ag species formed. 4wt% Ag supported on sol-gel prepared Al₂O₃ (Ag/Al₂O₃ (SG), showed higher NO _x conversion (65% at 400 °C), compared with the respective catalysts made from commercial Al₂O₃ (Ag/Al₂O₃ (GB), Ag/Al₂O₃ (ALO), (∼26 and 7% at 400 °C). The higher surface area, acidity and pore size distribution in sol–gel prepared Al₂O₃ (SG) results in higher NO and hydrocarbon conversion. Based on the UV–vis characterization, the activity of NO reduction is correlated to the presence of Ag_n^δ+ clusters and acidity of Al₂O₃ support was found to be one of the important parameter in promoting the formation and stabilization of Ag_n^δ+ clusters. Furthermore from pyridine adsorption results, presence of more number of Bronsted acid sites in Ag/Al₂O₃ (SG) is confirmed, which could also contribute to low temperature hydrocarbon activation and improve NO conversion. In situ FT-IR measurements revealed the higher rate of –CN and –NCO intermediate species formation over 4wt% Ag/Al₂O₃ (SG). We conclude that the physico–chemical properties of Al₂O₃ play a crucial role in NO _x conversion over Ag/Al₂O₃ catalysts. Thus, the activity of the Ag/Al₂O₃ catalyst can be tailored by using a proper type of Al₂O₃ support.     

Reactivity of surface isocyanate species with NO, O2 and NO+O2 in selective reduction of NOχ over Ag/Al2O3 and Al2O3 catalysts

Reactivity of surface isocyanate (NCO(a)) species with NO, O₂ and NO+O₂ in selective reduction of NOχ over Ag/Al₂O₃ and Al₂O₃ catalysts was studied by a pulse reaction technique and an in situ diffuse reflectance infrared Fourier transform (DRIFT) spectroscopy. The NCO(a) species on Ag/Al₂O₃ reacted with O₂ or NO+O₂ mixture gas to produce N₂ effectively above 200°C, while the reaction of NCO(a) with NO hardly produced N₂ even at 350°C. In the case of Al₂O₃ alone, less N₂ was detected in the reaction of NCO(a) with NO+O₂, indicating that silver plays an important role in the N₂ formation from NCO(a). These behaviors of the reactivity of NCO(a) species with reactant gases were in good agreement with the changes in NCO(a) bands shown by in situ DRIFT measurements. Based on these findings, the role of NCO(a) species in the selective reduction of NOχ on Ag/Al₂O₃ and Al₂O₃ catalysts is discussed. This revised version was published online in July 2006 with corrections to the Cover Date.     

Effects of oxidation and redox-properties on the selectivity of heat-treated Ag/Al2O3 catalysts for HC-SCR of NOx

Ag/Al₂O₃ catalysts (2 wt% Ag) have been prepared and calcined at different temperatures to render catalysts with different silver particle size or silver configuration. The differences in activity and selectivity of these catalysts are related to the activity for oxidation of NO and hydrocarbons, the NO_x storage properties, and to the oxidation state of silver.     

Influence of the Storage Material on the Storage of NOx at Low Temperatures

The NO _x storage performance at low temperature (100–200 °C) has been studied for model NO _x storage catalysts. The catalysts were prepared by sequentially depositing support, metal oxide and platinum on ceramic monoliths. The support material consisted of acidic aluminium silicate, alumina or basic aluminium magnesium oxide, and the added metal oxide was either ceria or barium oxide. The NO _x conversion was evaluated under net-oxidising conditions with transients between lean and rich gas composition and the NO _x storage performance was studied by isothermal adsorption of NO₂ followed by temperature programmed desorption of adsorbed species. The maximum in NO _x storage capacity was observed at 100 °C for all samples studied. The Pt/BaO/Al₂O₃ catalyst stored about twice the amount of NO _x compared with the Pt/Al₂O₃ and Pt/CeO₂/Al₂O₃ samples. The storage capacity increased with increasing basicity of the support material, i.e. Pt/Al₂O₃·SiO₂ < Pt/Al₂O₃ < Pt/Al₂O₃ · MgO. Water did not significantly affect the NO _x storage performance for Pt/Al₂O₃ or Pt/BaO/Al₂O₃.     

NOx Storage and Reduction Catalysts for Automotive Lean-Burn Engines: Effect of Parameters and Storage Materials on NOx Conversion

The effect of various parameters on the NO _x conversion over NO _x storage and reduction catalysts supported on alumina was investigated. The Pt/BaO/Al₂O₃ catalyst exhibited a higher NO _x reduction activity than the Pt/Al₂O₃ catalyst under the static and cycling conditions. The activity of Pt/BaO/Al₂O₃ catalyst was improved in the cycled feedstream. The Pt/SrO/Al₂O₃ was found to have as high activity as Pt/BaO/Al₂O₃ for NO _x reduction. In order to achieve effective reduction of NO _x , NO _x storage in the form of Me(NO₃)₂ (Me = Ba or Sr) is more favorable than other nitrates and the rich condition should be chosen in such a way that the sorption capacity can be fully regenerated at a fast rate and the inhibition effect by strongly adsorbed molecules derived from C₃H₆ and CO can be minimized.     

The Effect of Support and Cu Precursor on the Activity of Supported CuO Catalysts in the Selective Catalytic Reduction of NOx

A series of Cu catalysts were studied as a function of support (Al₂O₃, TiO₂ and SiO₂) and Cu precursor (ex-SO₄ and ex-NO₃) for activity in the SCR-NH₃ reaction. The catalysts were characterized using NO_x TPD and SEM/EDAX analysis and the effects of residual sulphur interpreted in terms of site-blocking and NH₃ activation mechanisms.     

The Effect of a Changing Lean Gas Composition on the Ability of NO2 Formation and NOx Reduction over Supported Pt Catalysts

Three model catalysts (Pt/Al₂O₃, Pt/TiO₂, Pt/V₂O₅/TiO₂) were examined in regard to their NO₂ formation ability under a changing lean gas composition. The results show that the NO to NO₂ oxidation function as well as the NO _x reduction under lean gas conditions is affected by a change in the lean gas atmosphere. The NO oxidation activity also decreased with time, for Pt/Al₂O₃ and Pt/TiO₂, and a possible explanation may be platinum oxide formation. This deactivation was not observed for Pt/V₂O₅/TiO₂.     

Reduction of supported cobalt catalysts by hydrogen

The reduction of cobalt catalysts supported on Al₂O₃, SiO₂, and TiO₂ was investigated using a closed system filled with hydrogen gas. Effects of support and metal loading on the rate of reduction were also discussed. The activation energy of reduction increased in the following order: Co/TiO₂2O₃2. For different metal loadings, it was found that the catalyst with the higher loading was more readily reducible than that with the lower metal loading. This was confirmed using the results from measurements of particle size, amount of CO adsorbed and activity.     

Effect of Silver Loading on the Lean NOx Reduction with Methanol Over Ag–Al2O3

The influence of silver loading on the lean NO_x reduction activity using methanol as reductant has been studied for alumina supported silver catalysts. In general, increasing the silver loading (0–3 wt%), in Ag–Al₂O₃, shifts or extends the activity window, for lean NO_x reduction towards lower temperatures. In particular Ag–Al₂O₃ with 3 wt% silver is active for NO_x reduction under methanol-SCR conditions in a broad temperature interval (200–500 °C), with high activity in the low temperature range (maximum around 300 °C) typical for exhaust gases from diesel and other lean burn engines. Furthermore, increasing the C/N molar ratio enhances the reduction of NO_x. However, too high C/N ratios results in poor selectivity to N₂.     

Effect of the catalyst supports on the removal of perchloroethylene (PCE) over chromium oxide catalysts

The oxidation of perchloroethylene (PCE) was investigated over chromium oxide catalysts supported on TiO₂, Al₂O₃, SiO₂, SiO₂–Al₂O₃ and activated carbon. The phase of chromium oxide on the catalyst surface is critical for the oxidation of PCE. The catalytic activity of PCE removal enhances as the formation of Cr(VI) species on the catalyst surface increases. The surface area and the type of the catalyst supports were also essential for high performance in the PCE oxidation. In addition, the structure of Cr(VI) on the catalyst surface also plays an important role for the decomposition of PCE. The polymerized Cr(VI) mainly formed by the interaction of metals with the support is the active reaction site for the present reaction system. CrO_x/TiO₂ reveals the strongest PCE removal activity among the catalysts examined in the present study. This revised version was published online in July 2006 with corrections to the Cover Date.     

Selective catalytic reduction of NOx using propene and ethanol over catalysts of Ag/Al2O3 prepared by microemulsion and promotional effect of hydrogen

The present study explores the possibilities of catalysts of Ag/Al₂O₃, in which silver has been deposited using reverse microemulsions with the aim of getting maximum dispersion and homogeneity in the active superficial species, for the selective catalytic reduction of NO_x in excess of oxygen, using both propene and ethanol as reductants and in the scope of the control of the emissions produced by vehicles that operate in conditions of lean mixture like the diesel engine or those of gasoline direct injection. The promotional effect of the hydrogen presence in the reactive mixture has also been analyzed. For both reductants, when in presence of hydrogen, an important enhancement in NO_x conversion is produced, in particular for a catalyst with 3 wt.% silver. The production of acetaldehyde during the reaction employing ethanol is also analyzed and its role on the NO_x reduction process has been examined. The interpretation of catalytic properties has been complemented by means of in-situ DRIFTS.     

Supported platinum catalysts for nitrogen oxide sensors

The aim of this study was to select, to test and to optimise supported Pt catalysts for nitrogen oxide sensors application in order to improve their selectivity. A series of catalysts based on platinum dispersed onto different supports: SiO₂, γ-Al₂O_3, Al₂O₃–SiO₂, ZrO₂, TiO₂, CeO₂ and YSZ (formulae: (ZrO₂)_0.92(Y₂O₃)_0.08) were prepared and tested for NO oxidation. The effect of the nature of the support, and of the Pt dispersion and loading on the catalytic activity has been examined under operating conditions similar to those encountered by NO_x sensors, i.e. traces of NO in air. Catalytic activity and TPD measurements have clearly shown the prevailing role of the support. Silica is the most adequate support because it weakly adsorbed NO and did not store NO₂ as nitrates, then favouring the reaction between NO molecules coming from the support and oxygen adsorbed on Pt. The effect of the Pt particles sizes was also important and our results have shown that larger particles exhibit the highest activity. Finally, the most effective catalyst was found to be Pt/SiO₂ containing 2 wt.% of platinum and presenting a low Pt dispersion. This kind of catalyst enables to fix a determined value of the NO/NO₂ ratio near the sensing layer of the sensor by reaching the thermodynamic equilibrium over the whole working temperature range.     

On the Characterisation of Silver Species for SCR of NO x with Ethanol

Reducing of nitrogen oxides (NO _x ) in a lean exhaust gases has become one of the most important environmental concerns. Among the different active phases studied for NO _x reduction reaction, silver-based catalysts supported over alumina show good performances using, as reducing agents, either hydrocarbons or oxygenated compounds. Nevertheless, a good understanding of the mechanism reaction has not been reached yet. This comprehension requires a better characterisation of the silver-based catalysts system. In our study, Ag/Al₂O₃ catalysts showed high efficiency in NO _x reduction using ethanol as reducing agent. The conversion plots, in steady state conditions for the different samples Ag/Al₂O₃ (0.8–3.5% Ag wt), show a great dependance of the activity with the metal loading. The optimal silver loading has been established around 2 wt.% Increasing the silver loading, the temperature of maximal NO _x conversion shifted toward the lower temperatures. According to the literature, a reduced and an oxide phase of silver have been observed by UV–Vis spectroscopy. The ratio between the two phases is changing with the silver loading. However, temperature programmed reduction (TPR) measurements reveal the presence of two types of oxide phases. TPR reveal the coexistence of a silver oxide phase (Ag₂O), according to a production of water in the course of the reaction, and a non-oxygenated phase attributed to isolated Ag⁺ cation. Thus, an original way using TPR measurements has been developed to differentiate the various oxidized phases. The aim of this characterisation is to correlate the catalyst’s activity with the observed silver phases, in order to understand the nature of phase active for NO _x reduction at low temperatures.     

Influence of the storage material on the storage of NO x at low temperatures

The NO _x storage performance at low temperature (100–200 °C) has been studied for model NO _x storage catalysts. The catalysts were prepared by sequentially depositing support, metal oxide and platinum on ceramic monoliths. The support material consisted of acidic aluminium silicate, alumina or basic aluminium magnesium oxide, and the added metal oxide was either ceria or barium oxide. The NO _x conversion was evaluated under net-oxidising conditions with transients between lean and rich gas composition and the NO _x storage performance was studied by isothermal adsorption of NO₂ followed by temperature programmed desorption of adsorbed species. The maximum in NO _x storage capacity was observed at 100 °C for all samples studied. The Pt/BaO/Al₂O₃ catalyst stored about twice the amount of NO _x compared with the Pt/Al₂O₃ and Pt/CeO₂/Al₂O₃ samples. The storage capacity increased with increasing basicity of the support material, i.e. Pt/Al₂O₃ · SiO₂ < Pt/Al₂O₃ < Pt/Al₂O₃ · MgO. Water did not significantly affect the NO _x storage performance for Pt/Al₂O₃ or Pt/BaO/Al₂O₃.

     

A comparative study of the selective oxidation of NH3 to N2 over gold, silver and copper catalysts and the effect of addition of Li2O and CeOx

This paper describes the selective oxidation of ammonia into nitrogen over copper, silver and gold catalysts between room temperature and 400 °C using different NH₃/O₂ ratios. The effect of addition of CeO_x and Li₂O on the activity and selectivity is also discussed. The results show that copper and silver are very active and selective toward N₂. However the multicomponent catalysts: M/Li₂O/CeO_x/Al₂O₃ (M: Au, Ag, Cu) perform the best. On all three metal containing catalysts the activity and selectivity is influenced by the particle size and the interaction between metal particles and support.     

Role and distribution of different Ba-containing phases in supported Pt–Ba NSR catalysts

Pt–Ba/MeO (where MeO = Al₂O₃, CeO₂, SiO₂ and ZrO₂) NO _x storage-reduction catalysts with Ba-loading varying from 0 wt.% to 28 wt.% were investigated concerning stability of Ba phases and NO _x storage-reduction efficiency. For Pt–Ba/Al₂O₃ three different Ba-containing phases with different thermal stability are distinguished based on their interaction with the support. The relative concentration of these phases varies with the Ba-loading and NO _x storage tests indicated that the BaCO₃ phase decomposing between 400 °C and 800 °C (LT-BaCO₃) is the most efficient Ba containing phase for NO _x storage. Similar investigations of Pt–Ba catalysts supported on CeO₂, SiO₂ and ZrO₂ showed that the relative amount of LT-BaCO₃ phase depends also on the support material. NO _x storage measurements confirmed a correlation between the concentration of LT-BaCO₃ and NO _x storage efficiency. Basicity and textural properties of the support are identified as crucial parameters for efficient NO _x storage catalysts.     

Novel Sn–Ce/Al2O3 Catalyst for the Selective Catalytic Reduction of NOx Under Lean Conditions

Effect of additives, Ce and Mn, on the catalytic performance of Sn/Al₂O₃ catalyst prepared by sol–gel method for the selective reduction of NO_x with propene under lean conditions was studied. Sn–Ce/Al₂O₃ catalysts exhibited higher activity than Sn/Al₂O₃ catalyst and the optimum Ce loading is 0.5–1%. The promoting effect of Ce is to enhance the oxidation of NO to NO₂ and facilitate the activation of propene, both of which are important steps for the NO_x reduction. The presence of oxygen contributes to the oxidation of NO and shows a promoting effect.     

Influence of the support composition on the hydrogenation of acrolein over Ag/SiO2–Al2O3 catalysts

The gas phase hydrogenation of acrolein over supported silver catalysts has been investigated with a focus on the influence of the support acidity. Acidity has been varied by preparing silver catalysts supported on silica/alumina supports with varying SiO₂/Al₂O₃ ratio. After the catalytic experiments the Ag catalysts exhibit similar particle sizes, as revealed with TEM (transmission electron microscopy). The acidity of the samples was estimated using TPD of adsorbed ammonia which gives the total acidity of the samples, furthermore by IR of adsorbed pyridine to identify the Brønsted and Lewis acidity. No Brønsted acidity was found, and the Lewis acidity showed a clear dependence on the support composition. It is shown that a high total acidity and a high amount of strong Lewis acid sites on the catalysts cause a low conversion of acrolein and low selectivity to allyl alcohol. The interaction of silver with the support or effects of the metal–support perimeter are discussed as possible reasons for this behaviour.     

Effect of SO2 on NOx reduction by ethanol over Ag/Al2O3 catalyst

A new Ag/Al₂O₃ catalyst for removing NO_x in diesel engine exhaust gas was developed. The influence of SO₂ on the reduction of lean NO_x by ethanol over the Ag/Al₂O₃ catalyst was evaluated in simulated diesel exhaust and characterized using TPD, XRD, XPS, SEM and BET measurements. The Ag/Al₂O₃ catalyst was highly active for the reduction of NO_x with ethanol in the presence of SO₂ although the reduction of NO_x is suppressed at lower temperatures. The activity for NO_x reduction is high even on the Ag/Al₂O₃ catalyst exposed to a SO₂ (200 ppm)/O₂ (10%)/H₂O (10%) flow for 20 h at 723 K and comparable to that on the fresh Ag/Al₂O₃ catalyst. No crystallized Ag metal and Ag compounds were formed by the SO₂/O₂/H₂O exposure. On the other hand, crystallized Ag₂SO₄ was easily formed when the Ag/Al₂O₃ catalyst was exposed to a SO₂ (200 ppm)/O₂ (10%)/NO (800 ppm)/H₂O (10%) flow for 10 h at 723 K. XRD, SEM and XPS studies showed that the formation of crystallized Ag₂SO₄ results in growing of Ag particles in larger size and lowering the surface content of Ag particles. In addition, the specific surface area of the Ag/Al₂O₃ catalyst decreases from 221 to 193 m²/g. Although the dispersion of Ag particles was decreased by the formation of Ag₂SO₄, the activity for the reduction of lean NO_x was, remarkably, not affected. This suggests that the Ag–alumina sites created by the Ag₂SO₄ formation are still active for the lean catalytic reduction of NO_x. This revised version was published online in July 2006 with corrections to the Cover Date.