Air Oxidation of FeCoNi-Base Equi-Molar Alloys at 800–1000°C

The oxidation behavior of FeCoNi, FeCoNiCr, and FeCoNiCrCu equi-molar alloys was studied over the temperature range 800–1000 °C in dry air. The ternary and quaternary alloys were single-phase, while the quinary alloy was two-phase. In general, the oxidation kinetics of the ternary and quinary alloys followed the two-stage parabolic rate law, with rate constants generally increasing with temperature. Conversely, three-stage parabolic kinetics were observed for the quaternary alloy at T 900°C. The additions of Cr and Cu enhanced the oxidation resistance to a certain extent. The scales formed on all the alloys were triplex and strongly dependent on the alloy composition. In particular, on the ternary alloy, they consist of an outer-layer of CoO, an intermediate layer of Fe₃O₄, and an inner-layer of CoNiO₂ and Fe₃O₄. Internal oxidation with formation of FeO precipitates was also observed for this alloy, which had a thickness increasing with temperature. The scales formed on the quaternary alloy consisted of an outer layer of Fe₃O₄ and CoCr₂O₄, an intermediate layer of FeCr₂O₄ and NiCr₂O₄, and an inner layer of Cr₂O₃. Finally, the scales formed on the quinary alloy are all heterophasic, consisting of an outer layer of CuO, an intermediate-layer of CuO and Fe₃O₄, and an inner-layer of Fe₃O₄, FeCr₂O₄, and CuCrO₂. The formation of Cr₂O₃ on the quaternary alloy and possibly that of CuCrO₂ on the quinary alloy was responsible for the reduction of the oxidation rates as compared to the ternary alloy.     

The Zn-rich corner of the 450 °C isothermal section of the Zn–Bi–Fe–Ni quaternary system

Following up on recent studies of the isothermal section of the Zn–Fe–Ni, Zn–Fe–Bi and Zn–Bi–Ni ternary systems at 450 °C, the Zn-rich corner of the 450 °C isothermal section of the Zn–Bi–Fe–Ni quaternary system with the Zn being fixed at 93 at.% was determined experimentally using the equilibrated alloys approach. The specimens were investigated by means of scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD). It was found there exist 4 two-phase regions, 5 three-phase regions and 2 four-phase regions. Two liquid L (Zn) and L (Bi) can coexist with T, ζ and δ-Ni in this isothermal section, no new phase was found in this study.     

A contribution to the Al–Pd–Mn phase diagram

A part of the Al–Pd–Mn phase diagram in the vicinity of the icosahedral phase was refined. Partial isothermal sections of 710, 850, 870 and 880°C are presented. The overall compositional range of the icosahedral phase was found to be between 5.8 and 10.5 at.% Mn and between 69.5 and 71.5 at.% Al at these temperatures. It shifts to lower Mn concentration at lower temperatures. It was confirmed that the phase usually designated Al₃Pd has a lower Al concentration in the binary alloys than that according to the formula. It extends to the ternary compositions up to about 5 at.% Mn. The increase of the Mn content results in an increase of the Al concentration of this phase.     

Interdiffusion Behavior of Ni–Cr–Al–Y Coatings Deposited by Arc-Ion Plating

Ni–Cr–Al–Y coatings were deposited on the Ni3Al–base superalloys IC-6 and K17 by arc-ion plating. The results indicated that a small amount of substrate atoms, such as Co, Ti, Mo, etc., existed in the Ni–Cr–Al–Y coatings near the substrates, probably due to sputter and antisputter. For the alloy K17, the impeding effect of Al was not obvious, because the temperatures of the substrate and the coating were high (420–480°C) during the deposition process and interdiffusion was accelerated. However, for alloy IC-6 which contains Al, as well as a high concentration of Mo, the diffusion of Cr was impeded. Vacuum heat treatment at 1050°C drastically increased diffusivities and the presence of Al and Mo was not enough to prevent some Cr diffusion. Thus, the coating became more uniform and close to the desired composition.     

Kinetic study on the surface treatment of a Zr0.9Ti0.7Ni1.1Co0.1Mn0.6V0.2 electrode with a boiling alkaline solution

The effect of surface treatment of Zr_0.9Ti_0.1Ni_1.1Co_0.1Mn_0.6V_0.2 alloy electrodes with a boiling 6 M KOH solution for different periods of time was discussed quantitatively by comparison of exchange current density measured by micropolarization method and charge-transfer resistance measured by ac impedance method. The initial activation, exchange current density and charge transfer resistance were greatly improved by increasing alkali treatment time. In particular, the alkali treatment for 2 h showed sufficient electrocatalytic activity and activation effect. The alkali treatment was effective for the progress of the pulverization as well as the removal of the surface Zr-oxide layer. Additionally, the increase in the Ni component on the alloy surface as a result of the alkali treatment was responsible for the above improvement.     

Phase stability,oxidation, and interdiffusion of a novel Ni−Cr−Al−Ti−Si bond-coating alloy between 900 and 1100°C

A novel, low-expansion experimental Ni–Cr–Al–Ti–Si bond-coating alloy was investigated in the as-cast state concerning its phase stability, oxidation resistance in air, and interdiffusion with single-crystal IN-100 at 900, 1000, and 1100°C. Isothermal oxidative thermogravimetry was employed up to 500 hr. Interdiffusion was compared to a commercial Ni–Co–Cr–Al–Y alloy on IN-100. Oxidized Ni–Cr–Al–Ti–Si specimens and diffusion couples were characterized by metallography, SEM, EDX, XRD, and XRF. The Ni–Cr–Al–Ti–Si alloy provides good oxidation resistance in air at least up to 1000°C. The alloy is an alumina former. Due to its coarse microstructure, other oxides (e.g., rutile) may form and considerably dominate the oxidation behavior. The kinetics of oxidation were correlated with temperature, formation of phases, and morphology of oxides. Interdiffusion fluxes between Ni–Cr–Al–Ti–Si and IN-100 were mainly directed to the superalloy. They were faster than in Ni–Co–Cr–Al–Y/IN-100 diffusion couples.     

A study on the oxidation characteristics of cast irons containing aluminum

Isothermal-oxidation characteristics of cast irons containing aluminum (5–15% Al) from 700 to 1000°C in air have been studied. In addition to massgain measurements, the morphology and composition of the oxide scales have been examined by SEM-EDX system and XRD analysis. A normal Fe–5Al–C alloy does not develop protective, adherent scales. Even the addition of misch metal and calcium silicide to such an alloy does not improve its oxidation resistance. But aluminum cast iron develops considerable oxidation resistance only when a sufficient quantity of silicon is also present in the alloy. Treatment of the alloy with misch, metal and calcium silicide together assists in protective scale formation. Among the alloys investigated Fe–15Al–Si–C treated with misch metal and calcium silicide shows minimum oxidation at 1000°C.     

Oxidation of a quaternary two-phase Cu–40Ni–17.5Cr–2.5Al alloy at 973–1073 K in 101 kPa O2

Oxidation of a quaternary two-phase Cu–40Ni–17.5Cr–2.5Al (at.%) alloy was investigated at 973–1073 K in 101 kPa O₂. The alloy is composed of two phases. One light phase with lower Cr content forms the matrix of the alloy, and the other medium gray phase richer in Cr is presented in the form of continuous islands. At 973 and 1073 K, the kinetic curves for the present alloy deviate evidently from the parabolic rate law. They show a large mass gain in initial stage, and then their oxidation rates decrease evidently with time until they become very small up to 24 h. Cross sectional morphologies show the present alloy is able to form continuous external scales of chromia over the alloy surface with a gradual decrease in the oxidation rate. However, the previous studies showed that a ternary two-phase Cu–40Ni–20Cr alloy is unable to form protective external scales of chromia over the alloy surface, but is able to form a thin and very irregularly continuous layer of chromia at the top of the mixed internal oxidation region. Therefore, substituting Cr in Cu–40Ni–20Cr alloy with 2.5 at.% Al is able to decrease the critical content required to form Cr oxide and help to form continuous external scales of chromia under lower Cr content in two-phase alloys.     

Hot-Corrosion Resistance of Ni–Cr–Al–Y and Ni–18% Si Alloys in Sulfate Eutectic and Sulfate Plus Vanadate Melts at 973 K

The hot-corrosion resistance of Ni–Cr–Al–Y and Ni–17.8 wt.% Si was examined in sulfate and sulfate plus vanadate melts at 973 K. Two salt-deposit compositions were considered: (a) sodium sulfate+50 mole% magnesium-sulfate eutectic and (b) sodium sulfate plus 20 mole% sodium meta-vanadate. Both types of deposit were molten at the test temperature. Cyclic hot-corrosion tests were conducted in a gas mixture consisting of oxygen, sulfur dioxide, and 0.0240 vol.% sulfur trioxide. The hot-corrosion kinetics were evaluated using weight change and the corrosion mechanism deduced from post-test metallography. The results indicate that the nickel–silicon alloy had much better hot corrosion resistance than Ni–Cr–Al–Y under all test conditions considered. The sample preparation process is outlined, the test procedure summarized, and the experimental results are presented and discussed.     

Thermodynamic analysis of alloys Ti–Al, Ti–V, Al–V and Ti–Al–V

Thermodynamic analysis of three binary Ti-based alloys: Ti–Al, Ti–V, and Al–V, as well as ternary alloy Ti–Al–V, is shown in this paper. Thermodynamic analysis involved thermodynamic determination of activities, coefficient of activities, partial and integral values for enthalpies and Gibbs energies of mixing and excess energies at four different temperatures: 2000, 2073, 2200 and 2273 K, as well as calculated phase diagrams for the investigated binary and ternary systems. The FactSage is used for all thermodynamic calculations.     

Identification of machine–tool–workpiece system dynamics

The aim of this paper is to present a method to identify the dynamics of a structure composed of a milling machine, a tool and a workpiece. The excitation is obtained as a result of the interrupted cutting of a narrow workpiece width and single tooth milling operations. This provides a pulse-like cutting force. The three components of the cutting force and the relative motion between the tool and the workpiece are measured simultaneously. A method was developed to determine the nine terms of the structural transfer matrix under a single cutting operation and without any assumption on the excitation direction. The proposed method is experimentally validated.     

Research on intercrystalline corrosion,exfoliation corrosion,and stress corrosion cracking of Al–Zn–Mg–Sc–Zr alloy

The intercrystalline corrosion, exfoliation corrosion (EXCO), and stress corrosion cracking (SCC) of Al–Zn–Mg–Sc–Zr alloy were investigated by means of constant temperature immersion corrosion method, optical microscopy, transmission electron microscopy (TEM), and electrochemical impedance spectroscopy (EIS). The results show that intercrystalline corrosion, and EXCO susceptibility of Al–Zn–Mg–Sc–Zr alloy decrease gradually with increasing of aging time. Corrosion susceptibility order from low to high is as follows: OA > PA > UA > NA. The SCC susceptibility index of PA temper is more than OA temper at the same strain rate. According to TEM observation, with aging time prolonging, a part of η′ phases transform to η equilibrium phases, which become coarse gradually. The distribution discontinuity of the grain boundary precipitates increases. In addition, for Al–Zn–Mg–Sc–Zr alloy without EXCO, the EIS is comprised by a capacitive impedance arc at high frequency and an inductive impedance arc at low frequency. Once EXCO occurs, the EIS is composed of two capacitive impedance arcs at high frequency and at low frequency, respectively.     

Effects of yttrium and zirconium additions on the high-temperature sulfidation behavior of an Fe−10Mo−20Al−8Mn alloy

The effects of zirconium and yttrium additions on the sulfidation behavior of an Fe–10Mo–20Al–8Mn(a/o, atom percent) alloy were examined in flowing H₂/H₂S gas of 4Pa sulfur partial pressure at 900°C. Good scale protection was obtained during the initial reaction stage of the base alloy. However, after 7–8 hr, the formation of internal (Mn,Fe) Al₂S₄ platelets triggered breakdown of the protective scale. The reaction products of the zirconium-containing alloy were nonprotective. Yttrium addition resulted in an Y(Fe_1–xAl_x)₁₂ network along the alloy ferrite grain boundaries. Preferential sulfidation of this phase led to almost complete manganese depletion from the engulfed ferrite, and consequently avoided the manganese-promoted scale breakdown.After an even slower initial stage, this alloy sulfidized at a parabolic rate two orders of magnitude slower than that of pure iron. The protection during the initial and following stages was believed to be provided by an Al₂O₃-containing layer and an Al_0.55Mo₂S₄+Fe_xMo₆S_8–z layer, respectively. The formation of Al₂O₃ is thought to be due to oxygen impurities in the H₂S gas, which cannot be removed by conventional means.     

The compositional range of amorphous phase formation and thermal stability of Al90−xFe5Ni5Cex

The effects of Ce-substitution for Al in the Al_90−xFe₅Ni₅Ce_x (x = 0, 2, 5, 7, 8, 9, and 10) system on the mechanical alloying process were investigated. The structural evolution in these powders was characterized by scanning electron microscopy, differential thermal analysis and X-ray diffraction techniques. The compositional range of amorphous forming was obtained and it extended from 5 to 9 at.% Ce. With increasing Ce content, the crystallization temperature of amorphous alloys increases. The crystallization temperature versus concentration of Ce was reproduced well by applying an extension of a relationship between the crystallization temperature and the vacancy formation energy of constituents with smaller atomic radius. The crystallization product phases were analyzed by XRD after annealing the milled powders at temperature over the crystallization temperature.     

Sulfidation of an Iron–Nickel–Chromium–Cobalt– Phosphorus Alloy in1% H2S–H2 GasMixtures at 400–1000°C

The sulfidation of an Fe-based alloy containing 4.75 wt.% Ni, 0.99 wt.% Co, 0.89 wt.% Cr, and 0.66 wt.% P in 1.1% H₂S–H₂ gas mixtures was studied at 400–1000°C. Reaction kinetics were determined by monitoring the abundance of S-gas species continuously throughout each experiment. This approach allows for determination of both linear rate constants associated with adsorption and decomposition of S-gas molecules and parabolic rate constants associated with cation diffusion. The activation energy for these processes are 12 ± 4 kJ/mole and 50 ± 12 kJ/mole, respectively. In all experiments, P is excluded from the sulfide phase and precipitates as the mineral schreibersite [(Fe, Ni, Co)₃P]. In addition a monosulfide solid solution formed containing variable abundances of Ni, Cr, and Co. Analyses of the compositional profiles allows for the determination of activity coefficients for NiS, CrS, and CoS in FeS as well as the self-diffusivities for Ni, Cr, and Co in the sulfide scale, relative to Fe.     

Investigation of glass forming ability and crystallization kinetics of Zr63.5Al10.7Cu10.7Ni15.1 bulk metallic glass

The glass forming ability, thermal stability and non-isothermal crystallization kinetics of Zr_63.5Al_10.7Cu_10.7Ni_15.1 glass forming alloy were investigated. Its maximum glass forming dimension is up to 6 mm and its critical cooling rate is less than 40 K s⁻¹. It manifests two crystallization procedures and the second crystallization peak is more sensitive to heating rate than the first crystallization peak. The glass transition and crystallization both have remarkable kinetics effects. The ms fitted by Arrhenius and VF equations are consistent with each other. Small m value about 17 indicates better thermodynamic stability and GFA of Zr_63.5Al_10.7Cu_10.7Ni_15.1.     

Influence of annealing on magnetic field-induced structural transformation and magnetocaloric effect in Ni–Mn–In–Co ribbons

A study of the magnetic field-induced martensitic transformation and magnetocaloric effect in Ni₄₅Mn₃₇In₁₃Co₅ and Ni₄₆Mn₃₅In₁₄Co₅ ribbons prepared by melt-spinning was carried out. Annealing significantly increases the degree of ordering in the austenite phase, reduces the critical field and hysteresis of the magnetically induced martensitic transformation and increases the magnetically induced shift of martensitic transformation temperatures. For the most In-rich sample, Ni₄₆Mn₃₅In₁₄Co₅, annealing at 900 °C for 2 h leads to the formation of Co-rich face-centered cubic γ precipitates. The Curie temperature of the γ phase is about 370 K. The formation of the second phase has little impact on the hysteresis, but broadens the transformation interval and reduces the magnetic entropy change.     

The microstructures and mechanical properties of cast Mg–Zn–Al–RE alloys

The microstructures and mechanical properties of cast Mg–Zn–Al–RE alloys with 4 wt.% RE and variable Zn and Al contents were investigated. The results show that the alloys mainly consist of α-Mg, Al₂REZn₂, Al₄RE and τ-Mg₃₂(Al,Zn)₄₉ phases, and a little amount of the β-Mg₁₇Al₁₂ phase will also be formed with certain Zn and Al contents. When increasing the Zn or Al content, the distribution of the Al₂REZn₂ and Al₄RE phases will be changed from cluster to dispersed, and the content of τ-Mg₃₂(Al,Zn)₄₉ phase increased gradually. The distribution of the Al₂REZn₂ and Al₄RE phases, and the content of β- or τ-phase are critical to the mechanical properties of Mg–Zn–Al–RE alloys. The Mg–6Zn–5Al–4RE alloy with cluster Al₂REZn₂ phase and low content of β-phase, exhibits the optimal mechanical properties, and the ultimate tensile strength, yield strength and elongation are 242 MPa, 140 MPa and 6.4% at room temperature, respectively.     

Effect of Nanocrystallization on the Oxidation Behavior of a Ni–8Cr–3.5Al Alloy

Magnetron-sputter deposition was used to produce a Ni–8Cr–3.5Al(wt.%) nanocrystalline coating on substrates of the same alloy. Theoxidation behavior of the cast Ni–8Cr–3.5Al alloy and itssputtered coating were investigated at 1000°C in air. Complex,layered-oxide scales composed of Cr₂O₃ outer layer,mixed spinel NiAl₂O₄ and NiCr₂O₄middle layer, and -Al₂O₃ inner layer were formedon the Ni–8Cr–3.5Al nanocrystalline coating during 200-hroxidation, whereas Cr₂O₃, with some NiCr₂O₄external layer with internal Al₂O₃, formed on the castalloy. Because of the formation of this -Al₂O₃inner layer on the coating, the sputtered Ni–8Cr–3.5Al coatingshowed better oxidation resistance than the cast alloy. The effect ofnanocrystallization on oxide formation is discussed. It was indicated thatthe formation of this -Al2O3 inner layer was closely related to therapid diffusion of Al through grain boundaries in the nanocrystallinecoating and the relatively high Cr content in Ni–8Cr–3.5Al.