Effects of Si and Cu contents on grain size of Al–Si–Cu alloys

The influence of the silicon and copper contents on the grain size of high-purity Al–Si, Al–Cu, and Al–Si–Cu alloys was investigated. In the Al–Si alloys, a poisoning effect was observed and a poor correlation between the grain size and growth restriction factor was obtained. A possible cause of the poisoning effect in these alloys is the formation of a TiSi₂ monolayer on the particles acting as nucleation sites or another poisoning mechanism not associated with TiSi₂ phase formation. In the Al–Cu alloys, a good correlation between the grain size and growth restriction factor was found, whereas in the Al–Si–Cu alloys, the correlation between these two parameters was inferior.     

Study on the reaction mechanism of self-propagating high-temperature synthesis of TiC in the Cu–Ti–C system

The mechanism of the self-propagating high temperature synthesis (SHS) processing in the Cu–Ti–C system was investigated. The reaction sequence and mechanism were explored using combustion front quenching method. The SHS reaction in the Cu–Ti–C system starts with the solid diffusion reaction between Cu and Ti particles, subsequently, the Cu–Ti liquid forms and spreads over C particles. The C particles dissolve into the Cu–Ti liquid, leading to the formation of the Cu–Ti–C ternary liquid, as a result, TiC particulates are gradually precipitated out of the liquid.     

Effect of Zn addition on two-step aging behaviour of Al–Mg–Si–Cu alloy

This study investigates the effect of Zn addition two-step behaviour in an Al–Mg–Si–Cu alloy. During pre-aging at 100°C for 3?h, the Zn can partition into clusters because of the strong Zn–Mg interaction, prompting the formation of clusters. During subsequent artificial aging at 180°C for up to 240?min (peak hardness condition), the Zn does not significantly partition into clusters or precipitates, and the majority of Zn remains in the Al matrix. However, the presence of Zn in the matrix stimulates the transformation from clusters to GP zones to β′′ phases. The enhanced formation of GP zones and β′′ phases correlates well with the remarkable age-hardening response.     

Effect of Zn addition on the precipitation behaviors of Al–Mg–Si–Cu alloys for automotive applications

Effect of Zn addition on the precipitation kinetics and age-hardening response of Al–Mg–Si–Cu alloys was investigated by differential scanning calorimetry (DSC), hardness measurements, tensile tests and microstructural characterization. The results show that, compared with the Zn-free alloy, both the starting and peak temperatures in the DSC curve, and activation energy of β″ precipitation of Zn-added Al–Mg–Si–Cu alloy decrease significantly, corresponding to the greatly improved precipitation kinetics and age-hardening response, i.e., a hardness increment of 70HV after aging at 185 °C for 20 min. Moreover, the peak hardness and tensile properties can also be greatly enhanced after adding 3.0 wt% Zn even exhibiting a ductile fracture feature in the peak-aged state. No precipitates of the Al–Zn–Mg alloy system appear in the Zn-added Al–Mg–Si–Cu alloys after aging at 185 °C, and pre-β″, β″, and L precipitates are still the main precipitates in the two alloys after peak aging treatment. Finally, based on the microstructural evolution, a schematic diagram of precipitation in the Al–Mg–Si–Cu–Zn alloy is put forward, and the relationship between mechanical properties and microstructure is also established.     

Effect of copper addition and heat treatment on segregation behaviour of Al–7Mg–Cu alloys

Abstract

Electron probe microanalysis showed that Al–7Mg–Cu alloys possess serious segregation tendencies. The addition of copper promoted the segregation of magnesium and led to the formation of non-equilibrium eutectic. With an increase in the copper content of the alloys, the severity of the solute segregation increased. Homogenisation reduced the solute segregation significantly. During homogenisation, the non-equilibrium eutectic compound Al_xCu_yMg_z gradually dissolved. Its dissolution behaviour depended on its copper content. Precipitates of Al_xCu_yMg_z with a comparatively low level of copper dissolved, while those with a high level of copper were less soluble and became divided into small blocks. The higher the copper content of the alloys, the larger and the greater in number the remaining Al_xCu_yMg_z particles. In the undissolved Al_xCu_yMg_z, the concentration of copper increased and that of magnesium decreased. Two step homogenisation reduced the solute segregation and dissolved the non-equilibrium eutectic further.

MST/3194     

Effects of Cu addition on the β-phase formation rate in Fe2Si5 thermoelectric materials

We proposed Fe2Si5 based alloys with a small amount of Cu as new Fe–Si thermoelectric materials. A few acicular structures enriched in Cu were newly formed in slowly solidified alloys containing Cu above 0.2 at%. single phase structure was formed by a conventional solidification process in alloys below 0.2 at% Cu. phase was only formed by the eutectoid reaction (+Si). Differential thermal analysis, X-ray diffraction and structure observation clearly confirmed that the eutectoid reaction rate was drastically enhanced by the addition of a small amount of Cu and its rate decreased with decrease of Cu content. Its rate also depended on the annealing temperature and it was maximum at about 1073 K for most alloys. The addition of only 0.1 at% Cu was still very effective in Mn or Co doped alloys. The final structure after the eutectoid reaction in these alloys was duplex composed of and Si. The size of Si decreased with decrease of Cu content and the annealing temperature. Transmission electron microscope observation showed that was transformed from with many planar faults (stacking fault) that will act as a drag resistance for the transformation. We speculated that the addition of Cu probably decreased the stacking fault energy so as to decrease the drag force and to enhance the formation rate.     

Effects of combinative addition of lanthanum and boron on grain refinement of Al–Si casting alloys

In this paper, with the combinative addition of La and B elements, the grain refinement of Al–Si alloys with different contents of Si was achieved. Compared to individual addition of B element, the combinative addition of La and B elements can effectively refine the grains of Al–Si alloys. The addition of La element suppresses the mutual poisoning between Sr and B elements, benefiting the formation of a fully modified eutectic silicon structure in the Al–Si alloys. This work also indicates that the tensile properties, especially the elongation, of Al–Si alloys are enhanced with the addition of La element.     

Effects of Cr addition on glass-forming ability and mechanical properties of Cu–Zr–Al bulk metallic glass

Effects of a small amount addition of Cr on glass-forming ability (GFA) and mechanical properties of Cu–Zr–Al bulk metallic glass were investigated. The GFA of (Cu₄₆Zr₄₆Al₈)_100−x Cr _x (x = 0, 0.25, 0.5, 0.75, and 1 at%) alloys tends to decrease with the increasing Cr content. A good correlation between the GFA and the temperature interval of supercooled liquid region ΔT _x or parameter γ exists in these alloys. Addition of an appropriate amount of Cr can significantly improve the plasticity of the alloys. The bulk metallic glass with x = 0.5 exhibits promising mechanical properties with high fracture strength of 1870 MPa and obvious plastic strain of 2.23%.     

Effects of Ti addition on the microstructures and mechanical properties of the Al–Mn–Mg–RE alloy

The effects of higher Ti addition (near peritectic point) on microstructures and mechanical properties of a designed Al–Mn–Mg–RE alloy were investigated by optical microscopy, scanning electron microscopy, energy dispersive spectroscopy and tensile tests, respectively. The results show that the addition of Ti refined grains evidently, meliorated the morphology and distribution of iron-rich phase, and hence improved the mechanical properties of the Al–Mn–Mg–RE alloy. The fracture mechanisms changed from brittle fracture to ductile fracture after extruding. The addition of Ti refined the constituent particles and resulted in deeper and more homogenized dimples of the tensile fracture surfaces.     

Effect of instability of TiC particles ongrain refinement of Al and Al–Mg alloysby addition of Al–Ti–C inoculants

Abstract

Thermodynamic modelling shows that while TiC is a stable phase in Al–Ti–C grain refiners, it should decompose on addition of the refiners to typical Al alloys. The present work assesses the impact of melt composition on TiC stability and on grain refiner performance, which has been tested at various addition levels in Al and Al–Mg alloys. In melts with compositions that stabilise TiC, there is effective grain refinement with little fading of performance on holding the refiner in the melt. In melts with compositions in which TiC is not stable, grain refinement is impaired even at short holding times, and becomes markedly worse at longer holding times. It is concluded that in typical cases progressive decomposition of TiC does occur, and that this can have a significant effect on grain refinement by inoculation with Al–Ti–C master alloys.     

Effect of CeLa addition on the mechanical properties of Al–Cu–Mn–Mg–Fe alloy

The rapid development of new energy automobiles leads to an increasing demand for high-strength lithium battery shell alloy. The microstructures, electrical conductivity and mechanical properties of CeLa-containing Al–Cu–Mn–Mg–Fe alloys were investigated with scanning electron microscopy (SEM), X-ray diffraction, Eddy Current conductivity tester, tensile testing and Erichsen cup testing. Experiment results indicate that Al₆(Mn, Fe) particles could be refined by CeLa alloying and AlCuCeLa phase nucleates and grew up at the surface of Al₆(Mn, Fe) particle. Major texture of the CeLa-containing alloys was different from that of the CeLa-free alloy. The electrical conductivity decreased with increase of the CeLa content. CeLa addition could greatly enhance the tensile strength of the alloy at temperatures ranging from –40°C to 300°C.     

The segregation of copper and silicon in Al–Si–Cu alloy during electromagnetic centrifugal solidification

The present paper investigates the segregation of copper and silicon in an Al–1wt%Cu–1wt%Si alloy solidified under the co-action of centrifugal and electromagnetic forces. The reasons for the solute segregation and the effect of electromagnetic force on segregation are discussed. Tubular samples cut from the solidified alloy are analyzed, the results showing that the segregation of copper and silicon occurs along the normal direction of the samples and that the electromagnetic field has a remarkable influence on the segregation of both copper and silicon. As the exciting current increases, the segregation of copper decreases, while the segregation of silicon first increases and then decreases. The migration of solute atoms in the melt depends not only on the density difference between the solute and aluminum atoms, but also on the strength of the electromagnetic force. The magnetic force changes the rotation velocity of the melt, reduces the migration velocity of copper and causes the reduction of copper segregation. Because of the difference of the electrical conductivity between the solute and the aluminum melt, the reductions of velocity are not equal.     

Orientation of silicon particles in a binary Al–Si alloy

The orientations Si-crystals take in aluminium, in an alloy with composition Al–1.3at%Si, were investigated by transmission electron microscopy. Hardness was measured for isothermal heat-treatments at 175 °C and 260 °C. Conditions analysed by TEM were 17 h at 175 °C and an additional 3 h at 260 °C, both containing a high density of small Si-crystals, the finest corresponding to 175 °C. Two main orientation relationships were found: The first accounted for approximately 60% of Si precipitates in condition 17 h_175 °C. Despite a high number density and well-aligned interfaces, the Si precipitates have negligible influence on hardness. Findings are consistent with Ge particles in Al–Ge alloys.     

Effects of Cu content on microstructure and mechanical properties of Al–14.5Si–0.5Mg alloy

This study elucidates how Cu content affects the microstructure and mechanical properties of Al–14.5Si–0.5Mg alloy, by adding 4.65 wt.% and 0.52 wt.% Cu. Different Fe-bearing phases were found in the two alloys. The acicular β-Al₅FeSi was found only in the high-Cu alloy. In the low-Cu alloy, Al₈Mg₃FeSi₆ was the Fe-bearing phase. Tensile testing indicated that the low-Cu alloy containing Al₈Mg₃FeSi₆ had higher UTS and elongation than the high-Cu alloy containing the acicular β-Al₅FeSi. It is believed that the presence of the acicular β-Al₅FeSi in the high-Cu alloy increased the number of crack initiators and brittleness of the alloy. Increasing Cu content in the Al–14.5Si–0.5Mg alloy also promoted solution hardening and precipitation hardening under as-quenched and aging conditions, respectively. The hardness of the high-Cu alloy therefore exceeded that of low-Cu alloy.     

Effect of cooling rate and Mg content on the Al–Si eutectic for Al–Si–Cu–Mg alloys

This study investigates and clarifies the qualitative and quantitative effects of Mg content and cooling rate (ranging from 0.5 to 4 °C/s), on the modification of the silicon eutectic structure and on the undercooling of the silicon eutectic growth temperature (ΔT_Si-eut) in the series of Al–Si–Cu–Mg alloys. The critical Mg content to produce a notable improvement in the silicon eutectic by 1.5 modification levels (regardless of the cooling rate) is 0.6 wt.% Mg. A similar increase in the modification level was also observed when the cooling rate was increased to a maximum of 4 °C/s, regardless of the Mg content. Measurements of the area and roundness of the silicon particles showed a good correlation with the modification level. The undercooling (ΔT_Si-eut) increased by up to ~ 23 °C at a relatively high Mg content and cooling rate and up to ~ 14 °C when the Mg content was increased from 0.4 to 0.6 wt.%.     

Effects of Al–8.5Si–25Cu–xY filler metal foils on vacuum brazing of SiCp/Al composites

Rapidly solidified Al–8.5Si–25Cu–xY (wt-%, x?=?0, 0.05, 0.1, 0.2, 0.3, 0.4, and 0.5) foils were used as filler metal to braze Al matrix composites with high SiC particle content (SiCp/Al-MMCs), and the filler presented fine microstructure and good wettability on the composites. The joint shear strength first increased, then decreased and a sound joint with a maximum shear strength of 135.32?MPa was achieved using Al–8.5Si–25Cu–0.3Y as the filler metal. After Y exceeded 0.3%, a needle-like intermetallic compound, Al3Y, was found in the brazing seam, resulting in a dramatic decline in the shear strength of the brazed joints. In this research, the Al–8.5Si–25Cu–0.3Y filler metal foil was found to be suitable for the brazing of SiCp/Al-MMCs with high SiC particle content.     

Effect of Fe content on the fracture behaviour of Al–Si–Cu cast alloys

Castings were prepared from 319.2 alloy melts, containing Fe levels of 0.2–1.0 wt%. Sr-modified (∼200 ppm) melts were also prepared for each alloy Fe level. The end-chilled refractory mold used provided directional solidification and a range of cooling rates (or dendrite arm spacings, DAS) within the same casting. Impact test samples were machined from specimen blanks sectioned from the castings at various heights above the chill end provided DASs of 23–85μm. All samples were T6-heat-treated before testing keeping with Aluminum Association recommendations. The results show that at low Fe levels and high cooling rates (0.4% Fe, 23 μm DAS), crack initiation and propagation in unmodified 319 alloys occurs through the cleavage of β-Al₅FeSi platelets (rather than by their decohesion from the matrix). The morphology and the size of the platelets (individual or branched) are important in determining the direction of crack propagation. Increasing the DAS to 83μm leads to cleavage fracture. In this case, the fracture path follows a transgranular plane that is usually a well-defined crystallographic plane as judged by the relatively large smooth surfaces of the β-Al₅FeSi phase platelets. Cracks also propagate through the fracture of undissolved CuAl₂ or other Cu-intermetallics, as well as through fragmented Si particles. In Sr-modified 319 alloys, cracks are mostly initiated by the fragmentation or cleavage of perforated β-phase platelets, in addition to that of coarse Si particles and undissolved Cu-intermetallics.The amount of undissolved Cu- intermetallics is directly related to the applied cooling rate. Slow cooling rate (DAS ≈83µm) results in the precipitation of Cu- containing phases on the β-platelets, amplifying the likehood for crack propagation through these loacations.