Reactive extrusion process for the grafting of maleic anhydride onto linear low‐density polyethylene with ultraviolet radiation

In this work, we chemically modified linear low‐density polyethylene with maleic anhydride in the molten state using, in a first step, different doses of ultraviolet irradiation to generate hydroperoxide groups, which were highly reactive at the processing temperature. Then, in a second reactive extrusion step, maleic anhydride was grafted to the linear low‐density polyethylene under different processing conditions. Characterization of the modified and unmodified linear low‐density polyethylene material was performed with Fourier transform infrared spectroscopy, differential scanning calorimetry, and nuclear magnetic resonance. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effects of screw configurations on the grafting of maleic anhydride grafted low-density polyethylene in reactive extrusion

The effects of screw configurations, that is, the staggering angles and disc widths of the kneading blocks, on grafting reactive extrusion for maleic anhydride grafted low-density polyethylene were investigated in a corotating twin-screw extruder. Samples were collected from three positions along the screw and the die exit. The grafting degree (GD) of the specimens was evaluated by titration. It was found that the kneading block configurations had a significant influence on the grafting reactive extrusion. In addition, another three groups of extrusion experiments were performed to explore the intrinsic relationship between the GD, the degree of fill in the screw channel, the residence time distribution (RTD), and the mixing intensity in various screw configurations. The experimental results indicated that the location of the melting endpoint significantly affected the position at which the reaction began; the degree of fill, RTD, and mixing performance of the screw played important roles in the grafting reaction. The reverse kneading blocks with a narrow disc width, which had a high degree of fill and good mixing capacity, enhanced the increase in GD along the screw during the reactive extrusion. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Parameters affecting the free‐radical melt grafting of maleic anhydride onto linear low‐density polyethylene in an internal mixer

Our main objective of this study was to study the parameters affecting the free‐radical melt grafting of maleic anhydride (MA) onto linear low‐density polyethylene (LLDPE) with dicumyl peroxide (DCP) in an internal mixer. The degree of grafting (DG) was measured with titrometry and Fourier transform infrared spectroscopy. The extent of chain‐branching/crosslinking was evaluated with gel content and melt flow index measurements. The flow behavior and melt viscoelastic properties of the grafted samples were measured by using rheometric mechanical spectrometry. Feeding order, DCP and MA concentration, reaction temperature, rotor speed, and grade of LLDPE were among parameters studied. The results show that the reactant concentration (MA and DCP) played a major role in the determination of the grafting yield and the extent of the chain‐branching/crosslinking as competitive side reactions. The order of feeding also had an appreciable effect on the DG and the side reactions. Increasing the rotor speed increased the grafting yield and reduced side reactions by means of intensification of the mixing of reactants into the polyethylene (PE) melt. Chain‐branching dominated the side reactions for lower molecular weight PE, whereas for higher molecular weight PE, chain‐branching led to crosslinking and gel formation. The results of the melt viscoelastic measurements on the grafted samples provided great insight into the understanding of the role of influential parameters on the extent of side reactions and resulting changes in the molecular structure of the grafted samples. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 141–149, 2006     

Grafting itaconic anhydride onto polyethylene using extrusion

Reactive extrusion was employed to graft itaconic anhydride (IA) onto polyethylene, using thermally induced peroxide decomposition. It was found that an increase in IA concentration lead to an increase in the degree of grafting (DOG), but only up to 6 wt % IA. Using di‐cumyl peroxide (DCP) as the initiator resulted in a higher DOG compared to di‐tert‐butyl peroxide (DTBP) and required less reaction time to achieve the same DOG. However, raising the IA concentration also resulted in an increase in cross‐linking. Increasing the initiator concentration from 0.2 to 2 wt % resulted in a higher DOG. However, 5 wt % initiator showed similar results compared to using 0.2 wt % due to termination by disproportionation, which has been shown to be more prevalent at high initiator concentrations. Degradation was clearly observed by the inability to form a continuous extrudate during extrusion as well as discolouration. A residence time of more than 50 seconds, using DCP and 120 s for DTBP didn't offer any further increase in the DOG and also resulted in more pronounced degradation. Optimizing grafting is therefore a trade‐off between maximal DOG and minimizing side reactions. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Modification of low‐density polyethylene by graft copolymerization with maleic anhydride and blends with polyamide 6

Modification of low‐density polyethylene (LDPE) hyperbranched grafting with a maleic anhydride (MAH) was carried out using corotating twin screw extruder in the presence of benzoyl peroxide. The LDPE/polyamide 6 (PA6) and LDPE‐g‐MAH/PA6 blends were obtained with a corotating twin screw extruder. The melt viscosity of the grafted LDPE was measured by a capillary rheometer. The grafted copolymer was characterized by Fourier transform infrared spectroscopy and scanning electron microscopy The effects of variations in temperature, PA6 loading, and benzoyl peroxide and MAH concentration were investigated. The results show that most MAH monomers were grafted onto the LDPE at a lower MAH concentration. With the proper selection of the reaction parameters, we obtained a grafting degree higher than 4.9%. Mechanical test results indicate that the blends had good interfacial adhesion and good stability of the phase structure during heating, which was reflected in the mechanical properties. Furthermore, the results reveal that the tensile strength of the blends increased continuously with increasing PA6 content. Moreover, the home‐synthesized maleated LDPE could be used for the compatibilization of LDPE/PA 6 blends. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Grafting maleic anhydride and comonomers onto polyethylene

Grafting dicarboxylic anhydrides onto polyolefins has great practical importance. The process of grafting maleic anhydride onto high-density polyethylene in the presence of various comonomers in an intermeshing corotating twin-screw extruders was studied. Three types of comonomers were investigated: (i) vinyl monomers, including styrene and methacrylic acid; (ii) esters of dicarboxylic acids forming succinic groups after grafting, such as fumaric acid; and (iii) esters of fumaric and maleic acid and ethylenically unsaturated cyclic dicarboxylic anhydrides, such as Diels–Alder adducts of maleic anhydride; and (iv) dienes and dodecenyl succinic anhydride. © 1995 John Wiley & Sons, Inc.     

Irradiation grafting of methyl methacrylate monomer onto ultra‐high‐molecular‐weight polyethylene: An experimental design approach for improving adhesion to bone cement

The grafting of methyl methacrylate (MMA) onto ultra‐high‐molecular‐weight polyethylene (UHMWPE) and chromic acid etched UHMWPE was conducted with a preirradiation method in air in the presence of a Mohr salt and sulfuric acid. The grafted samples were characterized by Fourier transform infrared (FTIR) spectroscopy, a gravimetric method, differential scanning calorimetry, scanning electron microscopy (SEM), and interfacial bonding strength measurements. The FTIR results showed the presence of ether and carbonyl groups in the MMA‐grafted UHMWPE (MMA‐g‐UHMWPE) samples. The Taguchi experimental design method was used to find the best degree of grafting (DG) and bonding strength. The efficient levels for different variables were calculated with an analysis of variance of the results. SEM micrographs of MMA‐g‐UHMWPE samples showed that with increasing DG and chromic acid etching, the MMA‐g‐UHMWPE rich phase increased on the surface; this confirmed the high interfacial bonding strength of the grafted samples with bone cement. The grafting of the MMA units onto UHMWPE resulted in a lower crystallinity, and the crystallization process proceeded at a higher rate for the MMA‐g‐UHMWPE samples compared to the initial UHMWPE; this suggested that the MMA grafted units acted as nucleating agents for the crystallization of UHMWPE. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation and characterization of polyethylene‐g‐maleic anhydride–styrene/montmorillonite nanocomposites

It is difficult to prepare polyethylene/montmorillonite by direct melt mixing because of the difference in character between polyethylene and montmorillonite. Therefore, it is necessary to modify polyethylene with polar groups, which can increase the hydrophilicity of polyethylene. At the same time, the inorganic montmorillonite should be modified with long‐chain alkyl ammonium to increase the basing space between the interlayers. Thus, through the grafting of the polar monomer onto the main chain of polyethylene by reactive extrusion, polyethylene/montmorillonite nanocomposites can be prepared by the melt mixing of the grafter and organic montmorillonite. Fourier transform infrared has been used to prove that the monomers are grafted onto polyethylene. X‐ray diffraction and transmission electron microscopy have been employed to characterize the nanocomposites. Furthermore, thermogravimetric analysis measurements show that the thermal stability of the nanocomposites is improved in comparison with that of the virgin materials. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 805–809, 2006     

Surface photografting polymerization of vinyl acetate,maleic anhydride,and their charge‐transfer complex. IV. Maleic anhydride

In general, it has been accepted that maleic anhydride (MAH) cannot be homopolymerized under normal conditions. However, MAH can be grafted onto substrates under UV irradiation rather easily. In this study, the photografting polymerization of MAH was examined with low‐density polyethylene (LDPE) film as a substrate. The initiating performances of different photoinitiators, including benzophenone (BP), Irgacure 651, and benzoyl peroxide (BPO), were examined. The effects of some principal factors, such as the temperature, solvent, and UV intensity, on the grafting polymerization of MAH were also investigated. The results show that MAH can be smoothly grafted onto LDPE film by UV radiation. Enhancing the intensity of UV radiation and elevating the irradiation temperature facilitate the grafting polymerization of MAH. Among BP, Irgacure 651, and BPO, Irgacure 651 can initiate the polymerization of more MAH, but BP is more effective for the initiation of surface grafting polymerization. Solvents of MAH also have a great influence on the grafting polymerization; some of them even seem to take part in the reaction. The occurrence of photografting polymerization was verified with Fourier transform infrared and electron spectroscopy for chemical analysis spectra. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 2318–2325, 2003     

Parameters affecting the grafting reaction and side reactions involved in the free‐radical melt grafting of maleic anhydride onto high‐density polyethylene

The parameters affecting the grafting reaction and side reactions in free‐radical melt grafting of maleic anhydride (MA) onto high‐density polyethylene with the aid of 2,5‐dimethyl‐2,5‐di(t‐butyl peroxy)hexane peroxide(DTBPH) have been studied using an internal mixer. MA grafting degree of the maleated samples was measured with titrometry and FTIR spectroscopy methods. The extent of chain‐branching/crosslinking side reactions was evaluated with gel content and MFI determination. The flow behavior and melt viscoelastic properties of the samples were measured using a rheometric mechanical spectrometer. DTBPH and MA concentrations, reaction temperature, rotor speed, the type and concentration of coagents were among the studied parameters. The results show that MA and DTBPH concentration has a major role on the grafting reaction, chain‐branching/crosslinking side reactions and also the grafts microstructure in the final product. The reaction temperature has a complex effect on the maleation reaction. Increasing the rotor speed causes an increase in MA grafting degree of the samples and reduces the competitive side reactions. By using Gaylord additives, gel formation reduces at the expense of a dramatic decrease in the grafting degree. MA grafting degree is increased by the use of comonomers in the reaction and this is accompanied with a decrease in crosslinking side reaction when the vinyl type styrene comonomer is used. The results of processing torque in combination with the measurements of the melt viscoelastic property and gel content of the samples provide a great insight into understanding the gel formation mechanism. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Styrene‐assisted grafting of maleic anhydride onto polypropylene by reactive processing

The grafting of maleic anhydride (MA) onto polypropylene (PP) was performed in the presence of the electron‐donating monomer styrene (ST) according to a central composite experimental design, in which the initial MA and ST concentrations were varied. The grafting of MA onto PP in the absence of ST was also performed. All reactions were carried out in the molten state in a Haake rheometer. The amount of reacted MA and the extent of degradation in PP were determined by means of Fourier transform infrared spectroscopy and melt flow index (MFI) measurements, respectively. The results showed that the presence of ST in the reactive processing caused a reduction in MFI and an increase in the level of reacted MA when the initial MA concentration equaled the initial ST concentration. An increase in the initial MA concentration presented distinct behavior that depended on the ST content. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Examination of the role of oxygen in the photografting of methacrylic acid on a polyethylene film with a mixed solvent consisting of water and organic solvents

The photografting of methacrylic acid (MAA) on a linear low‐density polyethylene film (thickness = 30 μm) under air and nitrogen atmospheres was investigated at 60°C in mixed solvents consisting of water and an organic solvent, with xanthone as a photoinitiator. The organic solvents used were acetone, methanol, tetrahydrofuran, and dioxane. A maximum percentage of grafting occurred at a certain concentration of the organic solvent in the mixed solvent. This was observed for the systems under both air and nitrogen. The grafting reaction under air exhibited an induction period, but the rate of grafting after the period was greater than that under nitrogen. The formation of poly(ethylene peroxide)s by photoirradiation seemed to be a factor for the accelerated photografting under air. On the basis of attenuated total reflection infrared spectroscopy and scanning electron microscopy of the grafted film, the MAA‐grafted chains of the sample prepared under air tended to penetrate more deeply inside the film than those of the sample prepared under nitrogen. The resulting grafted films exhibited a pH‐responsive character: the grafted films shrank in an acidic medium but swelled in alkaline medium. This was evaluated from measurements of dimensional changes in the grafted films. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 992–998, 2003     

Melt grafting of maleic anhydride onto polypropylene with 1‐decene as a second monomer

The influence of 1‐decene as the second monomer on the melt‐grafting behavior of maleic anhydride (MAH) onto polypropylene (PP) was studied with differential scanning calorimetry and Fourier transform infrared spectroscopy. We found that the value of the grafting degree increased from 0.68% for pure MAH‐g‐PP to 1.43% for the system with a 1‐decene/MAH molar ratio of 0.3, whereas the maximum value with styrene (St) as the second monomer was 0.98% under an St/MAH molar ratio of 1.0. Compared with the contribution of St/MAH‐g‐PP to the peeling strength between the PP and polyamide (PA) layer for a PP/PA laminated film, the introduction of 1‐decene/MAH‐g‐PP increased the peeling strength from 180 g/15 mm to 250 g/15 mm. 1‐Decene inhibited the chain scission behavior of PP. 1‐Decene reacted with MAH to form a 1‐decene/MAH copolymer or the Alder‐ene reaction product before the two monomers grafted onto PP. The grafting of the reactive product onto PP greatly improved the grafting degree of MAH. What is more, because of the similar chemical structures of 1‐decene and PP, the affinity of 1‐decene with PP was higher than that of St. Compared with St, the introduction of less 1‐decene led to a higher grafting degree and higher peeling strength. Therefore, we concluded that 1‐decene was more effective for improving the grafting degree of MAH onto PP. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and characterization of polyethylene modified through phase‐transfer‐catalyzed graft copolymerization

In an effort to impart biodegradability, polyethylene (PE) was modified through the graft copolymerization of vinyl monomers such as acrylamide (AAm) and acrylic acid (AAc) by a phase‐transfer‐catalyst method. The grafting percentage of AAm and AAc for PE was found to be dependent on the dibenzoyl peroxide concentration, monomer concentration, time, temperature, and concentration of the phase‐transfer catalyst. Some AAm‐ and AAc‐grafted PE samples were prepared by chemical, UV, and γ‐radiation methods. The biodegradation of samples of PE, polyethylene‐g‐polyacrylamide, and polyethylene‐g‐poly(acrylic acid) prepared by all these methods was studied. The weight loss of the samples over a period of time was observed with soil‐burial tests. The grafted samples prepared by the phase‐transfer‐catalyst method showed better biodegradation results than those prepared by other methods of grafting. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and applicability of functionalized polyethylene with an ethylene/1,7‐octadiene copolymer

The copolymerization of ethylene and 1,7‐octadiene was carried out to synthesize polyethylene with unreacted vinyl groups. The prepared copolymer [poly (ethylene‐co‐1,7‐octadiene) (PEOD)] was epoxidized with peracetic acid, m‐chloroperbenzoic acid, or formic acid/H₂O₂. Of these, peracetic acid gave the best results. Epoxidized PEOD was subjected to a reaction with 2‐mercaptobenzimidazole and poly(L ‐lactic acid). The bromination of PEOD was also performed in the presence of a Br₂/HBr solution at room temperature. The brominated poly(ethylene‐co‐1,7‐octadiene) (PEOD‐Br) was used as a macroinitiator for atom transfer radical polymerization. The polymerization of styrene, butyl methacrylate, and glycidyl methacrylate was performed in bulk or solution at 120°C with a PEOD‐Br/CuBr/2,2′‐dipyridyl initiator system. The thermal properties of the graft copolymers and the efficiency of the graft polymerization were investigated. These graft copolymers have potential applications as interfacial modifiers. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Multifunctional covalent and ionic coupling agents of maleic anhydride modified polyethylene

Amine and alcohol functional dendritic polymers were used as covalent coupling agents for maleic anhydride grafted polyethylene and their efficiency compared with metallic salt and zinc acetate, acting as an ionic coupling agent. The crosslinking reactions in the molten state were carried out at 150°C in an internal mixer and the resulting modified polyethylenes were characterized by dynamic mechanical analysis and Small angle X‐ray Scattering. These agents led to efficient coupling and crosslinking. The covalent coupling reactions were conducted in a heterogeneous multiphase system: The kinetics of crosslinking depends on the nature of the coupling agent: at 150°C, the reactions were completed within 5 min. with the amine hyperbranched polymer and 20 min. with the alcohol functionalized dendritic polymer. The zinc acetate forms ionic interactions with the grafted polyethylene in less than 1 min. Ionic interactions are thermo mechanically reversible; they correspond to electronic density fluctuations evidenced by SAXS. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Performance elevation of linear low‐density polyethylene highly loaded with aluminum hydroxide by the grafting of methacrylic acid to the matrix

The mechanical and electric performances of linear low‐density polyethylene (LLDPE) highly loaded with aluminum hydroxide (Al(OH)₃) by the grafting of methacrylic acid (MAA) to the LLDPE matrix were studied. The results of Fourier transform infrared spectroscopy showed that the grafting reaction occurred by melt grafting. Mechanical testing of composites of LLDPE highly loaded with Al(OH)₃ showed that the strength and elongation at break were significantly improved after the grafting of MAA to the LLDPE matrix. The results of the electric tests showed similar trends. The results of scanning electron microscopy showed better decentralization of Al(OH)₃ loaded in the LLDPE matrix in the tensile fractured surface and a transition layer between Al(OH)₃ and the LLDPE matrix in the fractured surface after the grafting of MAA to the LLDPE matrix. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 162–168, 2005     

Effect of the graft yield of maleic anhydride on the rheological behaviors,mechanical properties,thermal properties,and free volumes of maleic anhydride grafted high‐density polyethylene

The rheological behavior, thermal properties, and molecular mobility of a series of maleic anhydride (MA) grafted high‐density polyethylenes were characterized and evaluated. The rheological behavior was studied with a Haake minilaboratory. The viscosity of the samples in their melt state decreased with an increase in the graft yield, and this could be attributed to the higher molecular mobility for samples with a higher degree of grafting. The thermal properties were investigated with dynamic mechanical analysis and differential scanning calorimetry. Positron annihilation lifetime measurements were used to study the effect of the degree of grafting on the chemical environment and the atomic‐scale free‐volume properties. It was found that the grafted MA group played a significant chemical inhibition role in positronium formation when the graft yield was low. The results also indicated that the higher the degree of grafting was, the broader the free‐volume distribution was. The relationship between the microstructure and rheological behavior is discussed. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Adhesion of surface‐grafted low‐density polyethylene plates with enzymatically modified chitosan solutions

An investigation was undertaken on application of dilute chitosan solutions modified by tyrosinase‐catalyzed reaction with 3,4‐dihydroxyphenetylamine (dopamine) to adhesion of the low‐density polyethylene (LDPE) plates surface‐grafted with hydrophilic monomers. Tensile shear adhesive strength effectively increased with an increase in the grafted amount for methacrylic acid‐grafted and acrylic acid‐grafted LDPE (LDPE‐g‐PMAA and LDPE‐g‐PAA) plates. In particular, substrate breaking was observed at higher grafted amounts for LDPE‐g‐PAA plates. The increase in the amino group concentration of the chitosan solutions and molecular mass of the chitosan samples led to the increase in adhesive strength. Adhesive strength of the PE‐g‐PMAA plates prepared at lower monomer concentrations sharply increased at lower grafted amounts, which indicates that the formation of shorter grafted PMAA chains is an effective procedure to increase adhesive strength at lower grafted amounts. Infrared measurements showed that the reaction of quinone derivatives enzymatically generated from dopamine with carboxyl groups was an important factor to increase adhesive strength in addition to the formation of the grafted layers with a high water absorptivity. The above‐mentioned results suggested that enzymatically modified dilute chitosan solutions can be applied to an adhesive to bond polymer substrates. The emphasis is on the fact that water is used as a solvent for preparation of chitosan solutions and photografting without any organic solvents. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis of polyethylene‐graft‐poly(styrene‐co‐maleic anhydride) and its compatibilizing effects on polyethylene/starch blends

Low density polyethylene (LDPE) was reacted with benzoyl peroxide (BPO) and 2,2,6,6‐tetramethyl‐l‐piperidinyloxy (TEMPO) to prepare a latent macroinitiator, PE–TEMPO. Little polymer was synthesized when maleic anhydride (MAH) was bulk polymerized in the presence of the PE–TEMPO. However, addition of styrene accelerated the polymerization rate and PE‐grafted‐poly(styrene‐co‐maleic anhyride) [PE‐g‐P(ST‐co‐MAH)] was produced to a high yield. Chemical reaction between MAH units and hydroxyl groups of starch was nearly undetectable in the PE/PE‐g‐P(ST‐co‐MAH)/starch blend system, and the tensile properties of the blend were not enhanced significantly. However, addition of tetrabutyl titanate (TNBT) during the blending procedure improved the tensile properties significantly through an increased interfacial adhesion between the components in the blend system. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2434–2438, 2003