首页 | 本学科首页   官方微博 | 高级检索  
相似文献
 共查询到20条相似文献,搜索用时 31 毫秒
1.
《Ceramics International》2021,47(24):34802-34809
Yb2Si2O7 is a popular environmental barrier coating; however, it decomposes into Yb2SiO5 in high-temperature steam environments. The thermal mismatch between Yb2Si2O7 and Yb2SiO5 leads to the cracking and failure of the disilicate coating via oxidation. Dispersing SiC nanofillers into the Yb2Si2O7 matrix is suggested to maintain the Yb2Si2O7 matrix and promote crack self-healing. This study is aimed at clarifying the effect of water vapor on the self-healing ability of such composites. X-ray diffraction analysis and scanning electron microscopy were used to monitor the surface composition and the crack formation, respectively, in 10 vol% SiC-dispersed Yb2Si2O7 composites. Annealing at temperatures higher than 750 °C in air or in a water vapor rich atmosphere led to strength recovery and the self-healing of indentation-induced surface cracks owing to volume expansion during the oxidation of SiC. The self-healing effect was influenced by the oxidation time and temperature. Rapid diffusion of H2O as an oxidizer into the SiO2 layer promoted self-healing in a water vapor rich atmosphere. However, accelerated oxidation at temperatures higher than 1150 °C formed bubbles on the surface. Fabricating composites with a small amount of Yb2SiO5 will be a solution to these problems.  相似文献   

2.
《Ceramics International》2020,46(17):27292-27298
A Yb2SiO5/mullite/Si tri-layer environmental-barrier-coating (EBC) were coated on SiCf/SiC substrates via Air Plasma Spraying (APS). The thermal cycle tests (TCT) were conducted under thermal corrosive condition of vapor-oxygen (50 vol% H2O and 50 vol% O2) with thermal shock from 1200 °C to 200 °C. Microstructures, weight loss and bonding strength of the samples were systemically investigated after 101, 396, 606 and 700 TCT cycles respectively. The results show that the corner of the tri-layer coating peel off from the sample with weight loss of 1.3% after 700 TCT cycles. The bonding strength between substrate and tri-layer coatings gradually decreases to 6.79 MPa (approximately 55.2% of virgin specimens) after 700 cycles due to thermal shock induced cracks distributed horizontally within Si layers and between Si layer and outer layers.  相似文献   

3.
A new tri‐layer Yb2SiO5/Yb2Si2O7/Si coating was fabricated on SiC, C/SiC, and SiC/SiC substrates, respectively, using atmospheric plasma spray (APS) technique. All coated samples were subjected to thermal shock test at 1350°C. The evolution of phase composition and microstructure and thermo‐mechanical properties of those samples before and after thermal shock test were characterized. Results showed that adhesion between all the 3 layers and substrates appeared good. After thermal shock tests, through microcracks which penetrated the Yb2SiO5 top layer were mostly halted at the Yb2SiO5‐Yb2Si2O7 interface and no thermal growth oxide (TGO) was formed after 40‐50 quenching cycles, implying the excellent crack propagation resistance of the environmental barrier coating (EBC) system. Transmission electron microscopy analysis confirmed that twinnings and dislocations were the main mechanisms of plastic deformation of the Yb2Si2O7 coating, which might have positive effects on crack propagation resistance. The thermal shock behaviors were clarified based on thermal stresses combined with thermal expansion behaviors and elastic modulus analysis. This study provides a strategy for designing EBC systems with excellent crack propagation resistance.  相似文献   

4.
A two‐step processing was developed to prepare Yb2Si2O7‐SiC nanocomposites. Yb2Si2O7‐Yb2SiO5‐SiC composites were first fabricated by a solid‐state reaction/hot‐pressing method. The composites were then annealed at 1250°C in air for 2 hours to activate the oxidation of SiC, which effectively transformed the Yb2SiO5 into Yb2Si2O7. The surface cracks purposely induced can be fully healed during the oxidation treatment. The treated composites have improved flexural strength compared to their pristine composites. The mechanism for crack healing and silicate transformation have been proposed and discussed in detail.  相似文献   

5.
《Ceramics International》2022,48(20):29919-29928
MoSi2 doped Yb2Si2O7 composites were designed to extend the lifetime of Yb2Si2O7 environmental barrier coatings (EBCs) via self-healing cracks during high-temperature applications. Yb2Si2O7–Yb2SiO5–MoSi2 composites with different mass fractions were prepared by applying spark plasma sintering. X-ray diffraction results confirmed that the composites consisted of Yb2Si2O7, Yb2SiO5, and MoSi2. The thermal expansion coefficients (CTEs) of the composites increased with an increase in the MoSi2 content. The average CTE of the 15 wt% MoSi2 doped Yb2Si2O7 composite was 5.24 × 10?6 K?1, indicating that it still meets the CTE requirement of EBC materials. After being pre-cracked by using the Vickers indentation technique, the samples were annealed for 0.5 h at 1100 or 1300 °C to evaluate the crack-healing ability. Microstructural studies showed that cracks in 15 wt% MoSi2 doped Yb2Si2O7 composites were fully healed during annealing at 1300 °C. Two mechanisms may be responsible for crack healing. First, the cracks were filled with SiO2 glass formed by MoSi2 oxidation. Second, the formed SiO2 continued to react with Yb2SiO5 to form Yb2Si2O7, which can cause cracks to heal owing to volumetric expansion. The Yb2Si2O7 formation with smaller volume expansion is more beneficial.  相似文献   

6.
We herein report a novel carbon-coated coprecipitation method to synthesize non-agglomerating submicron/nano-β-Yb2Si2O7 powders. Yb(C2H3O2)3·4H2O and silica sol (alkaline) were chosen as the ytterbium source and silicon source, respectively. A carbon surface layer is processed using sucrose as carbon source to hinder the contact and sintering of β-Yb2Si2O7 particles during heat treatment under a protective atmosphere, and then the carbon layer could be completely removed by inletting air at 900°C during cooling process. The as-synthesized Yb2Si2O7 powders demonstrate an average size of 271 nm with a narrow distribution of 142–531 nm. The results show that the carbon layer could successfully solve the severe agglomeration or sintering of nanometer β-Yb2Si2O7 particles during the calcination process. The as-developed carbon-coated coprecipitation technique is an effective method to fabricate high purity submicron/nano-Yb2Si2O7 powders.  相似文献   

7.
Environmental barrier coatings (EBCs) are crucial to the reliability and durability of SiCf/SiC composite components seeking applications in hot sections of next-generation advanced aero-engines. The cracks initiated and developed in EBCs owing to various reasons during service greatly undermine their lifespans. To address this problem, in this work, silicon carbide (SiC) in the forms of particles and whiskers with various amounts have been introduced to ytterbium disilicate (Yb2Si2O7), the mainstream EBC topcoat materials, so as to gain some self-healing potential. The results reveal that, the SiC inclusions in Yb2Si2O7 in the presence of ytterbium monosilicate (Yb2SiO5) can trigger the following reactions. Specifically, SiC self-healing agents are oxidized to form viscous SiO2, which actively reacts with Yb2SiO5 upon encountering it, forming Yb2Si2O7. This has brought twofold beneficial effects including ① silicon supplementation of disilicate topcoat, whose silicon element tends to be “dragged out” by water vapor, leading to the deterioration of thermal mismatch; as well as ② crack self-healing resulting from the volume expansion induced by the above reactions. Then the two aspects of self-healing agents, namely the “promptness” and “sustainability,” have been discussed in detail. The former is unveiled to be more pertinent to the repairing of large cracks, whilst the latter is more relevant to the self-healing of tiny cracks at initiation or early stage of propagation. The current work sheds some lights on the design and development of more durable and robust EBCs with self-healing capability.  相似文献   

8.
An air plasma spray process has been used to deposit tri-layer environmental barrier coatings consisting of a silicon bond coat, a mullite inter-diffusion barrier, and a Yb2SiO5 top coat on SiC substrates. Solidified droplets in as-deposited Yb2SiO5 and mullite layers were discovered to be depleted in silicon. This led to the formation of an Yb2SiO5 + Yb2O3 two-phase top coat and 2:1 mullite (2Al2O3*SiO2) coat deposited from 3:2 mullite powder. The compositions were consistent with preferential silicon evaporation during transient plasma heating; a consequence of the high vapor pressure of silicon species at plasma temperatures. Annealing at 1300 °C resulted in internal bond coat oxidation of pore and splat surfaces, precipitation of Yb2O3 in the top coat, and transformation of 2:1 mullite to 3:2 mullite + Al2O3. Mud-cracks were found in the Yb2SiO5 layer and in precipitated Al2O3 due to the thermal expansion mismatch between these coating phases and the substrate.  相似文献   

9.
A bi-layer environmental barrier coating (EBC) consisting of silicon(Si) bond coat/mixed ytterbium disilicate (Yb2Si2O7) and ytterbium monosilicate (Yb2SiO5) topcoats has been successfully prepared to completely wrap up the SiCf/SiC composites and the protective effects of such EBC have been evaluated by soaking them in a mixed 50% O2 and 50% H2O corrosive gases at 1300 °C for various times. In topcoats, Yb2Si2O7 is the major phase, providing good thermal expansion coefficient (CTE) matching with composite substrate and thus excellent thermal shock resistance, whereas Yb2SiO5 is the dispersing minor phase, providing improved water vapor corrosion resistance. The completely wrapping up of SiCf/SiC composites by above EBC system is employed to avoid direct exposure to the corrosive conditions, making it possible to evaluate the genuine protection effects of current EBCs. Under 1300 °C water vapor corrosion, the mass change, the phase composition and the evolution of microstructure are investigated, which suggest that the bi-layer EBC has excellent performance on protecting SiCf/SiC composites from water vapor corrosion at 1300 °C.  相似文献   

10.
Plasma spray-physical vapor deposition (PS-PVD) was used to prepare tri-layer environmental barrier coatings (EBCs) Si/mullite/Yb2SiO5 on SiCf/SiC substrate. Isothermal oxidation tests of EBCs were performed at 1300 ℃ for 1000 h. The thermochemical and thermomechanical interface interaction among EBCs were investigated. The results show that more dense EBCs can be obtained through PS-PVD process, which is attributed to the mixed deposition of liquid/gas states. After isothermal oxidation, many pores were observed in the Yb2SiO5 coating near the interface of Yb2SiO5/mullite coating, which results from the diffusion of Yb2O3 phase dissociated from Yb2SiO5 into mullite coating at high temperature. In the mullite coating, the Yb2O3 reacted with Al2O3 generating rod-like Yb3Al5O12 phase. Additionally, due to the thermal expansion mismatch and high temperature oxidation, cracks were formed at the interfaces of mullite/Si coating. Those interface cracks resulted in buckling in the mullite coating.  相似文献   

11.
《Ceramics International》2022,48(21):31428-31437
A bi-layer oxidation-resistant coating consisting of a mullite outer coating, and a SiC inner coating on the surface of Cf/SiC composites was prepared by the chemical vapour deposition and an air spray sol-gel process, and its corrosion behavior was evaluated in a wet-oxygen coupling environment. Results show that the formation of SiO2 glass layer and its reaction with mullite particles to form aluminosilicate glass layer, leading to an increase in the density of the mullite outer coating, so that the weight loss of bi-layer Mullite/SiC coating coated C/SiC sample was only 1.11 × 10?3 g·cm?2 in the first 100 h of oxidation. However, the weight loss of the coated sample reached 26.82 × 10?3 g·cm?2 after 200 h of oxidation due to a part of the mullite outer coating was detached. The SiO2 glass phase reacted with water vapour to generate gaseous Si(OH)x, which created distinct holes on the surface of the SiO2 glass layer or inside the molten aluminosilicate glass layer. Eventually, the mullite outer coating was blistered and detached from the surface of the sample due to the combination and growth of holes.  相似文献   

12.
Environmental barrier coatings are required to protect Si3N4 against hot gas corrosion and enable its application in gas turbines, among which yttrium and ytterbium silicate-coatings stand out. Thus, the polymer-derived ceramic route was used to synthesize these silicates for basic investigations regarding their intrinsic properties from a mixture of Y2O3 or Yb2O3 powders and the oligosilazane Durazane 1800. After pyrolysis above 1200 °C in air, the silicates are predominant phases. The corrosion behaviour of the resulting composites was tested at 1400 °C for 80 h in moist environments. The material containing x2-Yb2SiO5 and Yb2Si2O7 undergoes the lowest corrosion rate (−1.8 μg cm−2 h−1). Finally, the processing of Y2O3/Durazane 1800 as well-adherent, crack-free and thick (40 μm) coatings for Si3N4 was achieved after pyrolysis at 1400 °C in air. The coating consisted of an Y2O3/Y2SiO5 top-layer and an Y2O3/Y2Si2O7 interlayer due to the interaction of the coating system with the substrate.  相似文献   

13.
The high-temperature interaction between ~2.5 mg/cm2 of Na2SO4 and an atmospheric plasma sprayed (APS) Yb2Si2O7 topcoat–Si bond coat system on SiC CMC substrates was studied for times up to 240 h at 1000°C–1316°C in a 0.1% SO2–O2 gaseous environment. Yb2Si2O7 reacted with Na2SO4 to form Yb2SiO5 and an intergranular amorphous Na-silicate phase. Below 1200°C, the reaction was sluggish, needing days to cause morphological changes to the “splat microstructure” associated with APS coatings. The reaction was rapid at 1200°C and above, needing only a few hours for the entire topcoat to transform into a granulated microstructure consisting of Yb2SiO5 and Yb2Si2O7 phases. Na2SO4 deposits infiltrated the Yb2Si2O7 topcoat and transformed into an amorphous Na-silicate in less than 1 h at all exposure temperatures. Quantitative assessment of the Yb2SiO5 area fraction in the topcoat showed a linear decrease over time at 1316°C, attributed to reaction with the SiO2 thermally grown oxide (TGO) formed on the Si bond coat and rapid transport through the interpenetrating amorphous Na-silicate grain boundary phase. It was predicted that nearly 2 weeks is needed for complete removal of Yb2SiO5 from the topcoat at 1316°C for a single applied loading of Na2SO4.  相似文献   

14.
《Ceramics International》2022,48(14):19990-19999
Due to the high-input power compared to atmospheric plasma spraying (APS), plasma spray-physical vapor deposition (PS-PVD) can primarily achieve a splat-like deposition, allowing for the preparation of high-density environmental barrier coatings (EBCs). In this paper, dense Yb2SiO5-based coatings are prepared by PS-PVD at different substrate temperatures. It was found that the coating deposited at the substrate temperature of 700 °C contained a large amount of silicon-rich amorphous phase. When the substrate temperature increased to 1100 °C and a slow cooling process after deposition was involved, a coating with high crystallinity of ~77% and low porosity of less than ~2% was achieved. Phase evolution of the coatings was studied by a semi-in-situ high-temperature X-ray diffractometer. During the heating process, metastable phases X1-Yb2SiO5 and α-Yb2Si2O7 emerged and transformed into stable phases following high-temperature treatment. Furthermore, the effects of long-term thermal aging at 1300 °C on the microstructure, phase composition, thermal conductivity, and hardness of the coating prepared at the substrate temperature of 1100 °C were found to be limited.  相似文献   

15.
《Ceramics International》2023,49(2):1779-1790
A study of porous YSZ abradable sealing coating (ASC) plasma-sprayed onto SiCf/SiC ceramic matrix composites (CMC) through the compatibility of intermediate layers is reported. The multilayer Si/Yb2Si2O7/LaMgAl11O19 thermal-environmental barrier coating (T-EBC) is served as intermediate layers in consideration of its ability to protect the CMC from recession and ease the misfit of the thermal expansivity. Isothermal exposure and thermal shock tests were conducted at 1200°C and led to the decomposition of t'-ZrO2 phase to t-ZrO2 and c-ZrO2 phases in YSZ topcoat, the formation of mud-cracks throughout the entire coating structure and thermally grown oxide (SiO2), with following an Yb2Si2O7 reaction layer. The measured bond strength of the coated samples was 5.47 ± 0.85 MPa, and the fracture position mainly happened inside the CMC substrate. The Superficial Rockwell Hardness (HR15Y) considered to be an important factor in abradability increased by only 1.34% after 1200°C isothermal exposure for 100 h, showing excellent high temperature hardness stability. The abradability of the ASC was investigated by a sliding wear test, the fatigue wear mainly occurred in worn scar when encountering Si3N4 ceramic ball with high hardness and low thermal conductivity, while adhesive wear occurred when GCr15 steel ball with low hardness and high thermal conductivity are encountered.  相似文献   

16.
Yb2Si2O7/Si bilayer environmental barrier coatings (EBCs) on SiC ceramic substrate were produced by low pressure plasma spray (LPPS) process. Phase composition, microstructure, and thermal durability of LPPS Yb2Si2O7/Si coating were investigated. XRD analysis indicated that the coating is mainly composed of Yb2Si2O7 with ~15.5v% Yb2SiO5 phases. The LPPS EBCs have a dense microstructure with porosity less than 4%. Adhesion strength measurement indicated the LPPS EBCs have an average adhesion strength of 29.1 ± 0.8 MPa. Furnace cycle test (FCT) on the coatings in air at 1316°C was performed and the test ran for 900 cycles and there was no coating spallation/failure for LPPS Yb2Si2O7/Si EBCs. The FCT results demonstrated the excellent thermal cycle durability of LPPS EBCs. Oxidation kinetics investigation of LPPS EBCs in flowing 90% H2O (g)+10% air at 1316°C showed that the thermally grown oxide (TGO) growth rate is close to the oxidation rate of pure Si in dry air and is significantly lower than that in water vapor environment. The LPPS process is promising in making highly durable Yb2Si2O7-based dense EBCs by impeding diffusion and ingression of water vapor/O2.  相似文献   

17.
《Ceramics International》2023,49(12):19840-19850
In this work, novel equiatomic high entropy (Dy1/4Ho1/4Tm1/4Yb1/4)2Si2O7 or (4RE1/4)2Si2O7 ceramic pyrosilicate was fabricated through a single solid solution method to use as environmental barrier coating. The SEM analysis of high entropy powders shows the homogenous mixing and XRD proves the formation of single β-phase after milling and sintering. The coefficient of thermal expansion was reported as (2.3–4.8 × 10−6 K−1) from 400 K−1 to 1723 K−1. The ultra-low thermal diffusivity (0.4 mm2 s−1) and thermal conductivity (0.8 W/m°C) were reported at 1500 °C for this novel HE ceramic disilicate. The as fabricated (4RE1/4)2Si2O7 pyrosilicate shows an excellent CMAS resistant for even up to 48 h and negligible amount of Ca is able to penetrate in the substrate. Rare earth disilicate species with intermediate radii such as Tm3+ helps in maintaining phase stability along with passive element Yb3+ of smaller radii which also protect the interface from severe CMAS attack. However, the rare earth species with larger radii such as Dy3+ and Ho3+ actively take part in apatite formation leading to reduced corrosion activity of CMAS melt by changing its composition. This result confirms the application of (4RE1/4)2Si2O7 as a potential candidate to be used as protecting coating material in harsh combustion environments.  相似文献   

18.
《Ceramics International》2017,43(14):11197-11203
Silicon carbide reticulated porous ceramics (SiC RPCs) were fabricated by polymer replica technique. The effects of nitride whisker template on the growth of mullite, the strut structure and mechanical properties of SiC RPCs were investigated. Prepolyurethane (PU) open-cell sponge was first coated by SiC slurry consisting of SiC, reactive Al2O3, microsilica and Si powder, then it was nitridized at 1400 °C in a flowing N2 atmosphere to prepare SiC preforms. Subsequently, these preforms were treated by vacuum infiltration of alumina slurry and fired at 1450 °C in air. The results showed that Si2N2O whiskers grew on the surface and in the matrix of SiC preforms after nitridation. The diameter of struts in SiC RPCs increased after vacuum infiltration process because alumina slurry was easily adhered by the surface nitride whiskers. In addition, such whiskers inside the strut of SiC preforms acted as the template to promote the growth of column-liked mullite in SiC RPCs. The mechanical properties and thermal shock resistance of SiC RPCs were greatly improved due to the special interfacial characteristics of multi-layered struts as well as better interlocked column-liked mullite in SiC skeleton.  相似文献   

19.
《Ceramics International》2017,43(13):9896-9905
A novel carbonaceous SiC/mullite composite aerogel is derived from catechol-formaldehyde/silica/alumina hybrid aerogel (CF/SiO2/AlOOH) via polymer-derived ceramics route (PDCR). The effects of the reactants concentrations on the physicochemical properties of the carbonaceous SiO2/Al2O3 aerogel and SiC/mullite aerogel are investigated. The mechanism of the textural and structural evolution for the novel carbonaceous SiC/mullite is further discussed based on the experimental results. Smaller reactants concentration is favorable to formation of mullite. Reactants concentration of 25% is selected as the optimal condition in considering of the mullite formation and bulk densities of the preceramic aerogels. Spherical large silica particles are also produced during heat treatment, and amorphous silica is remained after this reaction. With further heat treatment at 1400 °C, silicon carbide and mullite coexist in the aerogel matrix. The mullite addition decreases the temperature of SiC formation, when compared with the conventional methods. However, after heat treatment at 1450 °C, the amount of mullite begins to decrease due to the further reaction between carbon and mullite, forming more silicon carbide and alumina. The carbonaceous SiC/mullite can be transferred to SiC/mullite binary aerogel after carbon combustion under air atmosphere. The carbonaceous SiC/mullite has a composition of SiC (31%), mullite (19.1%), SiO2 (14.4%), and carbon (35%). It also possesses a 6.531 nm average pore diameter, high surface area (69.61 m2/g), and BJH desorption pore volume (0.1744 cm3/g). The oxidation resistance of the carbonaceous SiC/mullite is improved for 85 °C when compared with the carbon based aerogel.  相似文献   

20.
《Ceramics International》2022,48(7):9313-9323
Thermal environmental barrier coatings (TEBCs) are capable of protecting ceramic matrix composites (CMCs) from hot gas and steam. In this paper, a tri-layer TEBC consisting of 16 mol% YO1.5 stabilized HfO2 (YSH16) as thermal barrier coating, ytterbium monosilicate (YbMS) as environmental barrier coating, and silicon as the bond coating was designed. Microstructure evolution, interface stability, and oxidation behavior of the tri-layer TEBC at 1300 °C were studied. The as-sprayed YSH16 coating was mainly comprised of cubic phase and ~3.4 vol% of monoclinic (M) phase. After 100 h of heat exposure, the volume fraction of the M phase increased to ~27%. The YSH16/YbMS interface was proved to be very stable because only slight diffusion of Yb to YSH16 was observed even after thermal exposure at 1300 °C for 100 h. At the YbMS/Si interface, a reaction zone including a Yb2Si2O7 layer and a SiO2 layer was generated. The SiO2 grew at a rate of ~0.039 μm2/h in the first 10 h and a reduced rate of 0.014 μm2/h in the subsequent exposure.  相似文献   

设为首页 | 免责声明 | 关于勤云 | 加入收藏

Copyright©北京勤云科技发展有限公司  京ICP备09084417号