Phase transformation of FeCr2O4 to (Fe,Cr)2O3 solid solution pigment powders: Effect of post-heating temperature

Iron chromite powders were synthesized via solution combustion route using iron(III) nitrate nonahydrate and chromium(III) nitrate nonahydrate as starting materials, as well as glycine–urea, glycine–citric acid, and glycine–ethylene glycol mixtures as fuels. The effect of postheating at different temperatures on the structure, molecular, microstructure, and chromatic properties of powders and tiles colored by in-glaze powders was studied. The X-ray diffraction patterns showed that as-synthesized powders were obtained in crystalline FeCr₂O₄ phases moreover, postheating of the powders led to d-space shift and oxidation and formation of (Fe,Cr)₂O₃ solid solution phase regardless of fuel type. Phase transformation of FeCr₂O₄ to (Fe,Cr)₂O₃ solid solution was observed at 500/750°C depending on the dominant phase of as-synthesized particles. Fourier transform infrared analysis illustrated that the band positions of octahedral M–O and tetrahedral M–O bonds were shifted due to Fe cations movement from their position and lattice shrinkage by increasing of post-heating temperature. Moreover, scanning electron micrographs showed that Fe_0.7Cr_1.3O₃ semispherical fine particles were formed from porous spongy FeCr₂O₄ particles due to oxidation and phase transformation during the postheating. Furthermore, chromatic properties of the samples were represented. The color properties of the pigments showed that the formation of brown pigments is provided with the phase transformation from FeCr₂O₄ to (Fe,Cr)₂O₃ at a temperature of up to 750°C. Moreover, increasing the color purity to this temperature is related to the removal of residual carbonaceous matters. The chromatic properties of the glazed tiles colored using the pigments showed that postheating between 250 and 500°C led to more brown appearance.     

Solution combustion synthesis of FeCr2O4 powders for pigment applications: Effect of fuel type

Solution combustion synthesis of iron chromite was reported using iron(III) nitrate nonahydrate and chromium(III) nitrate nonahydrate as starting materials, as well as glycine, urea, citric acid, and ethylene glycol as fuels. The influence of fuel type on the structure, molecular, microstructure as well as chromatic properties of samples was investigated. The X-ray diffraction (XRD) patterns showed that unlike themodynamical prediction, glycine fuel led to strongest combustion and consequent highest XRD peak intensities and lower lattice parameters. Moreover, the change of fuel type and mixing of fuels affected XRD data. Fourier transform infrared analysis showed that the band position of Cr–O and Fe–O bonds were shifted to higher frequencies by using of fuels with weaker combustion reactions. In addition, scanning electron micrographs showed that different morphologies of FeCr₂O₄ particles were obtained depending on the fuel type and ratios. Energy-dispersive X-ray spectroscopy analysis of the samples showed that oxygen concentration of samples was less than that of stoichiometric ratio of FeCr₂O₄ due to local reducing atmosphere. Furthermore, chromatic properties of the powders showed that the pigment synthesized with glycine fuel has a better and lighter grayish brown color than the other ones and can be used as a suitable industrial candidate to create a brown color in the ceramic glaze.     

Effect of Glucose on the Synthesis of Iron Carbide Nanoparticles from Combustion Synthesis Precursors

Iron carbide (Fe₃C) nanoparticles have been successfully synthesized by combining low‐temperature combustion synthesis method with carbothermal reduction. A homogeneous precursor powder (Fe₂O₃ + C) derived from iron nitrate, glycine, and glucose mixed solution was subsequently calcined under nitrogen at 450°C–700°C for 2 h. Effects of glucose on the size and morphology of the precursors as well as the synthesized Fe₃C powders were studied in details. The results showed a regular variation in the particle size and morphology of the precursors and Fe₃C powders with the increasing molar ratio of glucose to iron nitrate (G/Fe). XRD analysis indicated that the initial transformation of the precursor for (G/Fe = 1) to Fe₃C occurred at 500°C. Meanwhile, magnetic properties of the Fe₃C have been tested by vibrating sample magnetometer (VSM). The saturation magnetization (Ms) of Fe₃C powders synthesized using different G/Fe ratios (G/Fe = 1, 2, 3) was 51.2, 37.0, and 27.1 emu/g, respectively. This made the Fe₃C a promising candidate for magnetic materials.     

Synthesis and acetone gas sensing properties of Ag activated hollow sphere structured ZnFe2O4

Sheet stacked ZnFe₂O₄ hollow spheres have been synthesized through a simple hydrothermal method using Zn(CH₃COO)₂ and Fe(NO₃)₃ as Zn and Fe sources, respectively. Then a series of Ag activated ZnFe₂O₄ composites are prepared. XRD patterns demonstrate that the as-synthesized powders are pure ZnFe₂O₄. FE-SEM images exhibit that the as-synthesized Ag-ZnFe₂O₄ particles are spherical with the diameter of 800–1000?nm. TEM images demonstrate that the as-synthesized Ag-ZnFe₂O₄ are hollow sphere structure. The gas sensing tests show that 0.25?wt% Ag-ZnFe₂O₄ has the highest responses to 100?ppm acetone vapor at 175?°C, and response time and recovery time are 17 and 148?s respectively. In addition, 0.25?wt% Ag-ZnFe₂O₄ has a good selectivity to acetone. Ag activated ZnFe₂O₄ composites exhibit excellent acetone gas sensing properties and gives potential for the detection of acetone vapor in the application of practical industrial processes and health control.     

Effect of propellant on the combustion synthesized Sr-doped LaMnO3 powders

Lanthanum strontium manganite (LSM) powders of composition La_0.7Sr_0.3MnO₃ are good candidates for cathode application in solid oxide fuel cells. This paper reports the synthesis of LSM powders from nitrate precursors by the combustion method, using two different propellants (urea and glycine) and varying the propellant/nitrate ratio. Thermogravimetric analysis (TGA) revealed two or three decomposition stages of the as-synthesized samples, with complete burn out of organics at about 850–900 °C. X-ray diffraction (XRD) patterns showed formation of only LSM phase for the sample synthesized with excess of urea, whereas SrCO₃ and MnCO₃ phases were also found for the samples prepared from glycine. The powder is better crystallized when a homogeneous gel is formed before burning. The crystallite size calculated using the Scherrer equation is in the range of 15–20 nm. Scanning electron microscopy (SEM) revealed the presence of agglomerates, formed by fine particles of different shapes.     

Synthesis and cycling behavior of LiMn2O4 cathode materials prepared by glycine-assisted sol-gel method for lithium secondary batteries

Spinel-type LiMn₂O₄ powders having submicron, narrow particle-size distribution and excellent phasepure particles have been synthesized at low temperatures from metal acetate aqueous solution containing glycine as a chelating agent by a sol-gel method. The dependence of the physicochemical properties and cycling characteristics of the spinel LiMn₂O₄ powders on the various calcination temperatures has been extensively studied. It was found that the physicochemical properties of the LiMn₂O₄ powders could be controlled by simply varying the calcination temperature. Glycine-assisted LiMn₂O₄ powders have shown excellent rechargeability and delivered discharge capacity of 119 mAh/g for more than 150th cycles in Li/polymer electrolyte/liMn₂O₄ cells.     

Solution combustion synthesis of FeCr2O4:Zn,Al pigment powders

FeCr₂O₄:Zn,Al pigment powders were prepared via a solution combustion synthesis method. Effects of Zn and Al dopants and less/extra Fe content on the structure, molecular bonds, and optical properties of powders were studied. Results showed that addition of dopants as well as extra/less content of Fe led to weaker combustion and consequently lower X-ray diffraction peak intensities, lattice parameters, and differential thermal analysis peak intensities. Moreover, Fourier transform infrared analysis illustrated that the band position of Cr–O and Fe–O bonds were shifted to higher frequencies with moving away from stoichiometry. In addition, scanning electron micrographs showed that in all samples, porous spongy microstructures were formed with highly flake-like agglomerated particles. Furthermore, there was a significant difference between the powder samples and the tiles colored with in glaze powders due to the partial dissolution of pigments in contact with the molten glaze of tiles. In comparison to the tile colored with the stoichiometric FeCr₂O₄ pigments without dopants, the color difference (ΔE) in the tiles colored by the iron chromite pigments doped with Zn and Al dopants and less/extra Fe content reached the high values as large as ΔE = 36.19. The solar reflectance values (R_s) in near-infrared region were above 50% in all samples. Near 80% R_s in the tile colored by the iron chromite pigment doped with 3 mol% Zn and the yellowish brown appearance (L* = 43.44, a* = 6.77, b* = 18.38, c* = 19.59, h = 69.79) showed that the sample was a good candidate for cool building materials such as roof tiles.     

自蔓延低温燃烧-溶胶凝胶合成Ce0.8Sm0.2O1.9及烧结性能

用甘氨酸作还原剂、硝酸盐作氧化剂,采用溶胶-凝胶与自蔓延低温燃烧相结合的方法制备了超细Ce_0.8Sm_0.2O_1.9 (SDC)固溶体,对所合成的粉体分别采用XRD、SEM和BET法进行了表征。结果表明,600℃焙烧产物是具有较高相纯度的单一立方相萤石型结构固溶体,根据XRD估算晶粒度为13～30 nm。甘氨酸与金属硝酸盐(G/N)摩尔比对粉体的微观形貌和烧结性能有很大影响, 当G/N相似文献   

Thulium Oxide Nanopowders Obtained by Precipitation

The aim of this work was to investigate the influence of precipitation parameters on the morphology of obtained thulium oxide powders. Tm₂O₃ precursor powders were synthesized by precipitation method using 0.1–0.25M water solutions of thulium nitrate and 1.5M ammonium hydrogen carbonate water solution as a precipitation agent. The processes were conducted at different temperatures (25–50°C). The result showed that the morphology of the obtained thulium oxide (Tm₂O₃) powders depends both on the molar concentration of thulium nitrate and the temperature of precipitation. Small, round, loosely agglomerated Tm₂O₃ nanoparticles were obtained after air calcination of precursor precipitated at room temperature with the use of 0.1M thulium nitrate solution.     

Glycine–nitrate synthesis of Sr doped La2Zr2O7 pyrochlore powder

Abstract

Abstract

Materials with A₂B₂O₇ (pyrochlore) structure have received significant attention for their applications as new protonic conductors and materials used in electronic devices. One of the unique synthesis routes for La₂Zr₂O₇ (pyrochlore) powders is the glycine–nitrate combustion method, which shows superior properties of the synthesised powder using glycine as a complexing agent. The Sr doped La₂Zr₂O₇ powders in pure pyrochlore structure were produced using this approach. Selected characteristics of the synthesised powders, such as crystal structure, lattice parameters, crystallite size, the vibrational properties, the morphology of the particles, along with the specific surface area and particle size, have been investigated. The dependence of some properties on annealing temperatures of the powders has been studied.     

Preparation of uniformly dispersed YAG ultrafine powders by co-precipitation method with SDS treatment

Uniformly dispersed yttrium aluminum garnet (Y₃Al₅O₁₂, YAG) ultrafine powders were synthesized by co-precipitating a mixed solution of aluminum and yttrium nitrates with ammonium hydrogen carbonate in the presence of sodium dodecyl sulfate (SDS) as dispersing agent. The primary purpose of introducing SDS was to protect YAG particles from agglomeration. The evolution of phase composition and micro-structure of the as-synthesized YAG powders were characterized by thermogravimetry/differential scanning calorimetry, X-ray diffraction, infrared spectra and scanning electron microscopy. The results showed that phase-pure YAG powders could be achieved by calcination of the precursor at 900 °C for 2 h. Uniformly dispersed YAG powders with a particle size of approximately 90-100 nm were obtained with optimum molar ratio of Al³⁺ to SDS at 2. And excessive SDS restrained good dispersion of the YAG powders. The dispersion mechanism of SDS in the preparation process was discussed.     

The preparation of Cu-coated Al2O3 composite powders by electroless plating

Cu-coated Al₂O₃ composite powders were synthesized by using the electroless plating method. The influence of the components proportion and the pH value of the plating solution on the Cu layer were analyzed with XRD and SEM. The results showed that the proportion of the plating solution components plays an important role for synthesizing the Al₂O₃/Cu composite powders. The content of copper in the composite powders could be effectively controlled by adjusting the content of copper sulfate and formaldehyde in the plating solution. Furthermore, the pretreatment of the Al₂O₃ powders is also a key factor to form a uniform Cu layer coating Al₂O₃ particles. The optimum technical parameters for producing Al₂O₃/Cu composite powders with uniform Cu coat were obtained.     

Effect of fuel type on the microstructure and magnetic properties of solution combusted Fe3O4 powders

Porous magnetite (Fe₃O₄) powders were synthesized by solution combustion method using the glycine and urea at different fuel to oxidant ratios (ϕ). The combustion behavior depended on the fuel type as characterized by thermal analysis. The structure and phase evolution investigated by X-ray diffraction method showed nearly single phase Fe₃O₄ powders which were achieved only by using the glycine fuel at ϕ=1. The specific surface area and porous structures of the as-combusted Fe₃O₄ powders were characterized by N₂ adsorption-desorption isotherms and scanning electron microscopy, respectively. The surface area using the glycine fuel (62.6 m²/g) was higher than that of urea fuel (42.5 m²/g), due to different combustion reactions. Magnetic properties of the as-combusted powders were studied by vibration sample magnetometry which exhibited the highest saturation magnetization of 74 emu/g using the glycine fuel at ϕ=1 on account of its high purity and large crystallite size.     

Preparation of mullite from alumina/aluminum nitrate and kaolin clay through spark plasma sintering process

In the present study, the in-situ synthesized mullite has been prepared successfully by mixing kaolinite with alumina and aluminum nitrate nonahydrate (ANN) powders through high energy milling followed by spark plasma sintering (SPS). Using a high-energy ball-mill, the stoichiometric compositions of the starting powders, considering their final transformation to Al₂O₃ and SiO₂, have been mixed. The SPS process has been performed at 1400 and 1375?°C for the specimens containing Al₂O₃ and ANN, respectively. XRD patterns of the milled powders after 30?h showed the formation of quartz from kaolinite for both starting batches. The displacement-temperature-time (DTT) curves and the corresponded vacuum changes indicated the dehydration and phase transformation of ANN and kaolinite at different stages of the sintering process. The XRD patterns of the sintered samples revealed the formation of mullite alongside un-reacted Al₂O₃ and crystobalite for the batches containing Al₂O₃ and ANN, respectively. The results of the physical and mechanical properties tests showed higher amounts of bending strength (397?±?18?MPa), Vickers hardness (16.32?±?0.21?GPa) and fracture toughness (3.81?±?0.24?MPa?m^?1/2) alongside a lower porosity (0.070?±?0.02%) for the prepared sample containing Al₂O₃, than those of the sample containing ANN.     

Glycine-nitrate combustion synthesis of finely dispersed alumina

The possibility of synthesizing different crystalline modifications of alumina Al₂O₃ by combustion reactions of a mixture of aluminum nitrate with glycine has been analyzed. Aggregated powders of γ-Al₂O₃ that do not transform into the corundum structure after annealing at a temperature of 1000°C have been prepared. The influence of the synthesis conditions on the specific surface area, bulk density, porosity, and morphology of alumina particles has been investigated.     

Solution combustion synthesis of calcia-magnesia-aluminosilicate powder and its interaction with yttria-stabilized zirconia and co-doped yttria-stabilized zirconia

Thermal Barrier Coatings (TBCs) play a significant role in improving the efficiency of gas turbines by increasing their operating temperatures. The TBCs in advanced turbine engines are prone to silicate particles attack while operating at high temperatures. The silicate particles impinge on the hot TBC surfaces and melt to form calcia-magnesia-aluminosilicate (CMAS) glass deposits leading to coating premature failure. Fine powder of CMAS with the composition matching the desert sand has been synthesized by solution combustion technique. The present study also demonstrates the preparation of flowable yttria-stabilized zirconia (YSZ) and cluster paired YSZ (YSZ-Ln₂O₃, Ln = Dy and Gd) powders by single-step solution combustion technique. The as-synthesized powders have been plasma sprayed and the interaction of the free standing TBCs with CMAS at high-temperatures (1200 °C, 1270 °C and 1340 °C for 24 h) has been investigated. X-ray diffraction analysis of CMAS attacked TBCs revealed a reduction in phase transformation of tetragonal to monoclinic zirconia for YSZ-Ln₂O₃ (m-ZrO₂: 44%) coatings than YSZ (m-ZrO₂: 67%). The field emission scanning electron microscopic images show improved CMAS resistance for YSZ-Ln₂O₃ coatings than YSZ coatings.     

Synthesis of CoFe2O4 powders with high surface area by solution combustion method: Effect of fuel content and cobalt precursor

High surface area cobalt ferrite (CoFe₂O₄) powders were synthesized by solution combustion method. The dependence of the adiabatic temperature and the released gases during combustion reaction on the fuel content and cobalt precursor type, cobalt nitrate and cobalt acetate, was thermodynamically calculated. Thermal analysis, infrared spectroscopy, X-ray diffractometry, nitrogen adsorption–desorption, electron microscopy and vibrating sample magnetometer were used for investigation of the phase evolution, surface areas, morphology and magnetic properties of the synthesized CoFe₂O₄ powders. The specific surface area decreased from 285.4 to 35.7 m²/g with increasing of fuel to oxidant molar ratio, ϕ, from 0.5 to 1.25 for the cobalt nitrate precursor, while the maximum surface area of 182.1 m²/g was attained at ϕ=1 for the cobalt acetate precursor. The synthesized CoFe₂O₄ powders from the cobalt nitrate precursor exhibited the higher saturation magnetization and coercivity on account of the higher purity and crystallinity.     

Preparation and electrochemical properties of LiMn2O4 by the microwave-assisted rheological phase method

Pure-phase and well-crystallized spinel LiMn₂O₄ powders as cathode materials for lithium-ion batteries were successfully synthesized by a new simple microwave-assisted rheological phase method, which was a timesaving and efficient method. The physical properties of the as-synthesized samples compared with the pristine LiMn₂O₄ obtained from the rheological phase method were investigated by thermogravimetry analysis (TGA), X-ray diffraction (XRD) and scanning electronic microscope (SEM). The as-prepared powders were used as positive materials for lithium-ion battery, whose charge/discharge properties and cycle performance were examined in detail. The powders resulting from the microwave-assisted rheological phase method were pure, spinel structure LiMn₂O₄ particles of regular shapes with distribution uniformly, and exhibited promising electrochemical properties for battery. Furthermore, cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) were employed to characterize the reactions of Li-ion insertion into and extraction from LiMn₂O₄ electrode.     

Influence of carbon on the synthesis of AlN powder from combustion synthesis precursors

AlN powders were synthesized by carbothermal reduction of combustion synthesis precursors. Water-soluble organics and carbon black were used as carbon sources. The effects of carbon on the synthesis of AlN powders were studied. Results showed that AlN powders were synthesized directly from γ-Al₂O₃ without γ-Al₂O₃ to α-Al₂O₃ phase transition when water-soluble organics were used as carbon sources, and the nitridation of the precursors could be completed at 1400 °C. However, AlN powders were synthesized from the nitridation of α-Al₂O₃ when carbon black was used as carbon source, and the reaction temperature for a complete conversion increased to 1500 °C. The particles of AlN powders synthesized with water-soluble organics was smaller than the particles of AlN powders synthesized with carbon black and their particle size distribution was sharper. The specific surface area of synthesized AlN powders increased with the increase of carbon content in the precursors.     

Effect of synthesis condition and annealing on the sensitivity and stability of gas sensors made of Zn-doped <Emphasis Type="Italic">γ</Emphasis>-Fe<Subscript>2</Subscript>O<Subscript>3</Subscript> particles

Gas sensors made of flame-synthesized Zn-doped γ-Fe₂O₃ nanoparticles were found to have high sensitivity and high aging resistance. Zinc-doped γ-Fe₂O₃ nanoparticles and microparticles were synthesized by flame spray pyrolysis (FSP). Gas sensors were fabricated with as-synthesized particles, and with particles that had been annealed. The sensors’ response to acetone vapor and H₂ was measured as fabricated, and measured again after the sensors were aged for three days. The sensors made from as-synthesized particles showed a gas sensing sensitivity 20 times higher than the literature value. However, sensors made of microparticles lost their sensing ability after three days of aging; sensors made of nanoparticles retained their gas sensing capability after aging. Sensors made of annealed particles did not have significant gas sensing capabilities. Analysis using the William and Hall method showed that the microstrains decreased significantly in both H₂/O₂ and H₂/Air flame synthesized particles after annealing. The results showed that sensors made of flame-synthesized particles have much higher sensitivity than sensors made of particles previously reported. Especially, sensors made of flame-synthesized nanoparticles are resistant towards aging. This aging resistance may be attributed to the particles’ ability to retain their microstrains.