Usability of cellulose-based binder in water-based flexographic ink

Packaging must have a good commercial appearance and is generally obtained by ink transferred to its substrate. It is important that the ink used in packaging printing is produced from environmentally friendly and sustainable raw materials as well as being suitable for the printing system. The increasing demand in the field of printed packaging and the scarcity of resources to meet this demand have accelerated the search for new sources for inks. For this purpose, inks produced in the laboratory using a modified cellulose-based binder, a commercial acrylic resin and a commercial soybean protein were compared with a commercial ink. As a result of the study, it was determined that the printability properties of the ink obtained by using the modified cellulose-based binder were better than the ink obtained with commercial soybean protein. It was determined that it showed printability properties close to the ink produced with commercial acrylic binders. By using modified cellulose-based water-based flexographic ink instead of other commonly used binders, more environmentally friendly sustainable inks can be produced.     

New printing inks with barrier performance for packaging applications: Design and investigation

Barrier properties of packaging materials against moisture and oxygen penetration are of high relevance. Enhanced protection of existing materials against weather conditions can be achieved by application of printed coatings. To improve barrier performance of packaging materials, new inks for obtaining printed coatings with a layered structure were developed and investigated. The proposed ink compositions for flexographic printing on paper substrates are based on an environmentally friendly acrylic binder and contain inorganic fillers with platelet particles incorporated in the polymer matrix. Coatings based on the developed printing inks demonstrate significantly decreased water vapour permeability compared to traditional polymer inks. The effect of decreased permeability was investigated considering inks rheological behaviour, the coating structure, mechanical properties, surface energy and water uptake for different ink formulations. The developed inks provide variable optical properties including coatings with a relatively high transparency. The development of the functional barrier inks contributes to saving natural resources by prolonging life performance of packaging materials and goods.     

Synthesis of waterborne acrylic copolymer resin as a binding agent for the development of water-based inks in the printing application

In this study, a new waterborne acrylic copolymer resin (acrylic-co-resin) was synthesized to develop water-based printing inks on polyester (PET) film. The synthesized acrylic resin showed good water solubility, high acid value (120 mg KOH/g), about 57% solid content. The developed water-based inks (cyan, magenta, and yellow) exhibited small particle size (<1 μm) and optimum surface energy within required values (31.5, 32, and 30 mN/m) for good adhesion of ink upon PET films. The developed inks also showed good storage stability for 30 days. Further, to evaluate the application performance, the inks were printed on corona-treated PET films at room temperature, and the ink drying time was measured. Further, the inks were printed on the corona-treated PET film to evaluate the application performance. The developed inks showed a short drying time (7–9 s), which indicates their fast drying nature. Moreover, the developed inks showed good printability, color strength, high adhesion, and excellent rub-resistant properties. Thus, the overall results demonstrated the potential of water-based inks in printing applications.     

Ink-jet printing of micro-emulsion TiO2 nano-particles ink on the surface of glass

A self-cleaning ceramic ink that contains nano-titanium dioxide was formulated. The nano-titanium dioxide was generated through the micro-emulsion process. The physical properties such as surface tension and viscosity of the prepared ink were evaluated. The ink-jet printing was carried out with an Epson Stylus Photo P50 printer on microscope glass slides. The print was set to 1, 3 and 5 runs in order to evaluate variations in wettability and resulting self-cleaning properties with varying thicknesses of the printed film. Following initial drying of the printed self-cleaning microscope glass slides; they were heat-treated at 400 °C. The SEM analysis and contact angle measurements of the printed microscope glass slides were carried out. The thicknesses of the raw printed self-cleaning ceramic inks were increased linearly with the number of printing runs. Ultimately, the results demonstrated that the direct ceramic ink-jet printing method can be used to produce a self-cleaning film on the glass.     

Pretreatment of silk fabric surface with amino compounds for ink jet printing

This research studied pretreatments of silk fabric with amino compounds for ink jet printing. The pre-treating solutions were serine, glycine, aspartic acid, sericin, chitosan, and a commercial pre-treating chemical called Sanfix 555. Both untreated and treated fabrics were printed with in-house formulated pigmented inks and later steamed to fix the ink on the fabric surface. The pretreatments containing the amino compounds improved hydrophilicity of the silk fabric with the exception of chitosan. The color gamut from sericin, chitosan, and Sanfix 555 pretreatments was wider than that from the amino acid pretreatments. The chroma of the cyan color was most improved. The fabric, after pretreatment with sericin, showed a significant improvement in dry crock fastness while wet crock fastness was improved by serine and glycine. The chitosan slightly improved both dry and wet crock fastness. Wash fastness of all pretreated and printed fabrics including untreated and the printed fabrics was excellent because the pigmented ink was formulated with pigment and binder. Bending stiffness of the silk fabrics after chitosan pretreatment was significantly higher than those with other pretreatments. The ink penetration in sericin and chitosan padded layers was shallower than those for amino acids, enhancing ink deposition on the fabric surface. The amino compound pretreatments held and fixed additional ink on the fabric surfaces resulting in a wider color gamut of the inks.     

Pretreatment effects on pigment‐based textile inkjet printing – colour gamut and crockfastness properties

The application of two commercial pretreatment agents, formulated to improve the performance of a six‐colour nano‐scale pigment ink set during the textile inkjet printing of cotton and polyester (PET) fabrics, was examined. An industrial scale printer, operating at 55 linear m/h and equipped with Kyocera printheads, was used to print on commercial fabrics (180 cm wide) prepared for digital printing. The work employed an industrial scale rather than a benchtop printer to enhance the utility of the results for a commercial environment. The colorimetric attributes of printed fabrics were recorded for the individual inks as well as for spot colour combinations generated using Dr. Wirth RIPMaster v11 software. Colour table profiles were also generated and the colorimetric values of inks were compared. Colour gamuts of inks on cotton and PET, including three‐dimensional volumes in the CIELab space, were examined to assess the role of pretreatment on the colorimetric properties of the printed substrates. It was found that the pretreatments enhanced the ink receptiveness, colour intensity and colour gamut of fabrics. Pretreatment of cotton resulted in a larger gamut and more vivid colours than on PET. However, wet and dry crockfastness results were found to be low. In this regard, Time‐of‐Flight Secondary Ion Mass Spectrometry analysis of fabrics printed in the presence and absence of pretreatment indicated that the low crockfastness arises from higher pigment levels on the surface of the pretreated fabric.     

Formulation and Multilayer Jet Printing of Ceramic Inks

This paper describes the preparation of ceramic inks for forming ceramic components by multilayer printing using a continuous-ink-jet printer. The selection of appropriate binders and dispersants combined with high shear and ultrasonic mixing has enabled zirconia-containing inks to be printed successfully to produce 2.5 mm thick bars. Printing trials show that the method of dispersion of the ceramic powder in the ink is decisive for accurate ink droplet positioning. The quality of the vertical walls and the top surface of the bars are related closely to the rate of drying of each printed layer. Inks with higher ceramic volume loadings (up to 10%) were also studied and produced useful information for further investigations.     

Methods for the evaluation of fine-line offset gravure printing inks for ceramics

The printing of ceramic substrates by offset gravure is well established industrially and is a potentially viable method for printing circuitry. Modified inks are required to be able to print fine lines at high resolution with minimal displacement and distortion. In the present study a statistical assessment of the role of the components of the ink binder has been undertaken, the inks being evaluated by printing tests and in terms of their rheology and cohesion. The results have been examined using a factor design program and the best-fit multivariate model established in order to describe the response to each factor. Based on the models, it was possible to increase the internal cohesion of the inks which gave a decrease in the rheological phase angle and an increase in print mass. It was found practicable to print lines as fine as 9 mm wide and dots as small as 20 mm diameter on ceramic substrates.     

Single‐phase ink‐jet printing onto cotton fabric

The current commercial application of ink‐jet reactive inks to cotton fabrics requires pretreating with pad liquor containing a thickener, urea and alkali prior to printing. In this study, attempts have been made to develop a reactive ink‐jet print in a single‐phase process by adding an organic salt to the ink formulation and hence removing the need to pretreat fabrics. This approach utilises inks containing both a reactive dye, in this case Procion Red H‐E3B, and an organic salt such as sodium formate, sodium acetate, sodium propionate or tri‐sodium citrate. The behaviour of a novel reactive ink formulation for ink‐jet printing on to cotton fabric was evaluated at different pH vlaues. The results at optimum pH indicated that printed non‐pretreated fabrics with ink containing organic salts exhibited a higher level of reactive dye fixation than printed pretreated fabric containing no organic salt ink. The yielded prints demonstrate excellent colour fastness to washing and dry/wet crocking properties. The light fastness of the printed fabrics was improved by adding an organic salt to the ink formulation.     

Deducing ink thickness variations by a spectral prediction model

Most existing techniques for regulating the ink flow in offset presses rely on density measurements carried out on specially printed patches. In the present contribution, we develop a methodology to deduce ink thickness variations from spectral measurements of multichromatic halftone patches located within the printed page. For this purpose, we extend the Clapper‐Yule spectral reflectance prediction model by expressing the transmittance of the colorants composed of superposed inks as a function of the ink transmittances and of fitted ink layer thicknesses. We associate to each ink an ink thickness variation factor. At print time, this ink thickness variation factor can be fitted to minimize a difference metric between predicted reflection spectrum and measured reflection spectrum. The ink thickness variations deduced from multichromatic halftones allow to clearly distinguish between normal ink volume, reduced ink volume, or increased ink volume. This information can then be used for performing control operations on the printing press. © 2009 Wiley Periodicals, Inc. Col Res Appl, 34, 432–442, 2009     

Rheological Control of the Coffee Stain Effect for Inkjet Printing of Ceramics

The rheology of inkjet printing inks must be well controlled in order to be able to form small droplets. One solution is to use low volume fraction dispersed suspensions, but this leads to a common problem during drying called the coffee stain effect. It is caused by particle migration from the center to the edge of a drying drop and leads to nonuniform printed structures. This article describes an approach, to suppress the coffee stain effect by a sufficiently fast increase in viscosity after deposition. Due to the viscosity limitations during printing, inks with tailored rheology and drying behavior need to be developed. Ceramic inks were prepared and printed. First, a binder was added to study the influence of viscosity on printability and the coffee stain effect. Second, the use of a high vapor pressure solvent for faster drying was investigated. Eventually, an ink with the combination of binder and fast drying agent was prepared. This ink showed a considerable decrease in drying time as well as a rapid increase in viscosity after deposition and was suitable to completely suppress the coffee stain effect. Plateau‐like structures were achieved by adapting the drying temperature to permit particle movement to a certain degree.     

水性油墨连结料的研究进展

首先介绍了水性油墨连结料的分类和特点,然后阐述了水性油墨连结料的研究进展,即改性松香水性树脂、改性丙烯酸水性树脂和乳液型连接料的研究情况,并讨论了水性油墨连结料的应用状况,最后对其发展前景进行了展望。     

Resistance variation of conductive ink applied by the screen printing technique on different substrates

This research study focuses on the application of conductive ink by the screen printing technique to evaluate the potential of creating printed electrodes and to investigate the effect of washing upon electrical resistance and flexibility. Two conductive inks were applied by a conventional screen printing method on four different textile substrates, 100% cotton, 50%/50% cotton/polyester, 100% polyester and 100% polyamide. The inks were also applied on a multifibre fabric. Atmospheric plasma treatment was applied to improve the adhesion to the samples, and the resistance values were compared with those of non‐treated samples. The values were measured before and after cleaning and washing tests, which were performed to simulate domestic treatment for garments to predict the behaviour of the inks after normal usage of the fabrics. Comfort properties like stiffness of the fabrics were also evaluated after five and 10 washing cycles. It was observed that PE 825 ink forms a thicker film on the fabric surface, contributing to the loss of flexibility of the textile. However, PE 825 ink also produced the best results in terms of durability and lower values of resistance. Polyamide fabrics lost their conductive property after five washing cycles due to weak bonding between the ink and the fibres, whereas cotton fibres provided the best results.     

Disperse ink‐jet inks: properties and application to polyester fibre

Water‐based ink‐jet inks were prepared using press cake samples of two commercially available azo disperse dyes. The suitability of the inks for printing polyester fabric was evaluated via measurement of surface tension, conductivity, viscosity, pH and particle size distribution. Inks prepared by the proposed method fulfill most requirements for an ink‐jet ink depending on the colorant structure, the dispersing agent and the alcohol used. The inks were applied to polyester fabric by both printing and dyeing and the fastness of the ensuing coloured samples was assessed. The fastness properties of the dyed and printed polyester samples were found to be very good to excellent and generally meet accepted customer requirements. Oil‐in‐water microemulsions containing the same colorants were also prepared. Their properties, which are crucial to the suitability for ink‐jet ink, were compared with those of the conventionally prepared inks and were found to be improved, with the exception of conductivity, while surface tension remained within acceptable values.     

Formulating Pantone colors by unused base inks,formulation software,and a spectrophotometer

Unused base inks that are not going to be used for printing production are considered to be hazardous materials. Their disposal is expensive, and strict environmental regulations should be followed for their disposal. As an alternative, this article describes how spectral data of unused base inks can be gathered and mixed to generate new colors to incorporate them back to print production for small‐volume jobs. In this study, 30 different Pantone colors were selected as target colors. The CIE L*a*b* spectral data of Pantone colors and unused base inks were gathered via a spectrophotometer. A commercial formulation software, based on multiflux theory and CIE L*a*b* color space, was used to formulate ink recipes that contained the base inks. To quantify the performance of ink recipes, they were mixed and printed using an offset printability tester. The CIELAB ΔE*_ab metric, developed by CIE, was used to detect the visual differences between the target Pantone Color and printed colors.     

Study of the lightfastness properties of prints on blister foils by spectral reflectance

This study describes the lightfastness properties of printed foil samples due to long-time exposure. Lightfastness is an important property for any kind of print products to assess their print stability. The fastness properties of prints can be described in terms of print durability and image stability. It may also be used for verification of printed expiry date and authenticity or validity of the product. Moreover, any kind of deterioration in package print quality will affect the product's sale adversely. Little work has been conducted to study the fastness properties of printed films and foils. In this work, blister foils printed in the gravure printing process have been taken as the sample as they have extensive usage in food and medicine packaging. An artificial lightfastness tester BGD 865/A Bench Xenon Test Chamber (B-SUN) is used to study the light fastness of Cyan, Magenta, Yellow, and Black inks on the foil. The spectral curves and colorimetric values are measured using an Ocean Optics Spectroradiometer (DH2000BAL) before and after exposure. A kinetic model is proposed to predict the fading rate of the printed foil. The optimal model has given excellent prediction with a correlation coefficient of 0.90 to 0.93 for Cyan, Magenta, Yellow, and Black prints, respectively. The largest color difference ΔE₀₀ is achieved for Yellow print followed by Magenta. Cyan and Black prints have shown small changes with time when the gravure prints are exposed to the artificial aging chamber.     

Development of karanja oil based offset printing ink in comparison with linseed oil

The conventional offset lithographic printing ink is mainly based on linseed oil. But in recent years, due to stiff competition from synthetic substitutes mainly from petroleum products, the crop production shrinks down to an unsustainable level, which increases the price of linseed oil. Though soyabean oil has replaced a major portion of linseed oil, it is also necessary to develop alternate cost effective vegetable oils for printing ink industry. The present study aims to evaluate the performance of karanja oil (Pongamia glabra) as an alternative of linseed oil in the formulation of offset printing ink because karanja oil is easily available in rural India. Physical properties of raw karanja oil are measured and compared with that of alkali refined linseed oil. Rosin modified phenolic resin based varnishes were made with linseed oil as well as with karanja oil and their properties are compared. Sheetfed offset inks of process colour yellow and cyan is chosen to evaluate the effect of karanja oil in ink properties. In conclusion, karanja oil can be accepted as an alternate vegetable oil source with its noticeable effect on print and post print properties with slower drying time on paper. However, the colour and odour of the oil will restrict its usage on offset inks.     

An ecological approach to printing industry: Development of ecofriendly offset printing inks using vegetable oils and pine resin as renewable raw materials and evaluation of printability

Petroleum-based solvents and synthetic resins are used as raw materials for the production of varnish, which is one of the main components of offset printing inks. These petrochemical compounds that are released to the surrounding in printing process demonstrates harmful effects on environment and human health. In the light of these facts, this study was carried out to investigate the use of renewable natural resources for offset printing inks production to lower environmental impacts and protect human health. In this study, different vegetable-based offset printing inks were developed with safflower oil (SO); grape seed oil (GSO) and Pinus pinaster resin (PPR) and printability analysis were performed. To understand the effect of pine resin in the ink formulation an ink sample with mineral oil (MO) was also produced. Printing tests were carried out with coated papers and the IGT C1 offset printability tester. Color, gloss, rub resistance, viscosity and tack values were measured on the test prints. Comparison of results with standard values figured out the suitability of using the newly developed offset printing inks for printing industry. The color difference values of color differences were in range of tolerance value. The density value of SO-PPR ink was found as same with standard values while the density value GSO-PPR and MO-PPR inks were measured close to standards as 1.45, 1.42, and 1.46, respectively. The results of printability analysis demonstrated appropriate utilization of the renewable sources for ecological development of offset printing inks.     

Der Einfluß von Wachsen auf die Eigenschaften,insbesondere die Scheuerfestigkeit von Druckfarben

The influence of Waxes on the Properties of Printing Inks The influence of waxes on the properties of printing inks and printed materials is shown with the examples of straight chain and differently branched hydrocarbons. The waxes in finely dispersed state are imbedded in the printing inks like pigments and retain this state in the dried printing ink film. Polyethylene waxes change the rheological behaviour of the printing inks and above all improve the scratch and scrubb resistance of the finished prints. On the basis of measurements carried out with printing inks and printed matter it has been tried to explain the mechanism of the action of polyethylene waxes on the printing inks.     

Tailoring the properties of deposited thin coating and print features in flexography by application of UV-ozone treatment

Printed functional materials are a rapidly growing area of interest for low-cost high-speed device manufacture with flexographic printing seen as a route to achieving this. The relationship between surface tension of the ink and surface free energy (SFE) of the photopolymer plate is a key for optimum performance. However, traditional methods of surface tension modification of the ink/coating often cannot be employed for functional inks. In this research, rapid, permanent modification of flexographic printing plate’s SFE is achieved through controlled UV-ozone treatment, and the effects of the treatment on the polar and dispersive component of SFE are analyzed by Fourier transform infrared attenuated total reflectance spectroscopy, swelling experiments, and roughness measurements. Printing trials using the modified printing plates reveal improved print uniformity and control of deposited ink layer thickness, as well as improved print features—particularly track and pad junctions which can be problematic for printed electronic applications. The ability to rapidly tailor printing plate SFE is of benefit to all volume printing applications. Furthermore, it is of critical importance for functional printing and printed electronics where surface tension of the ink is determined by the functional material and chemical modification is not possible or desirable.