Selective Catalytic Reduction of NO by C3H6 over Co/Al2O3 Catalyst with Extremely Low Cobalt Loading

In order to reveal the optimum Co loading, the selective catalytic reduction of NO with C₃H₆ over Co/Al₂O₃ catalyst was studied in a systematic fashion by varying the amount of cobalt oxide. It was found that upon loading a small amount of cobalt oxide (namely 0.5 wt% on a Co metal basis), the combination between Co(II) acetate salt and a high-purity alumina provided an active catalyst in the presence of excess oxygen and water. TPR measurement showed the presence of Co species other than CoAl₂O₄ spinel in the most excellent performance catalyst, from which the active sites should be produced.     

Influence of Preparation Methods of In2O3/Al2O3 Catalyst on Selective Catalytic Reduction of NO by Propene in the Presence of Oxygen

Selective catalytic reduction of NO with propene was investigated over In₂O₃/Al₂O₃ catalysts prepared by three methods, namely, a single sol-gel (SG), impregnation (IM), and co-precipitation method (CP). The catalysts were characterized by means of BET, XRD, XPS, and TPD. The maximum NO conversion over In₂O₃/Al₂ O₃ prepared by sol-gel method was 95% at 400 °C in the absence of H₂O, and the activity decreased slightly in the presence of H₂O, and it was still 76% even in the presence of H₂O and SO₂. Although the retarding effect of SO₂ on the activity was observed for the three catalysts, In₂O₃/Al₂O₃ (SG) showed relatively high activity. It is found that the high surface area and low average pore diameter are important to the catalytic activity, and the strong interaction between indium and alumina for In₂O₃/Al₂O₃ catalyst prepared by sol-gel method may be the reason of high activity for NO reduction. The reaction and surface studies showed that NO₃⁻ and partially oxidized hydrocarbons (RCOO⁻ species) are mainly intermediates, and the oxidation C₃H₆ to RCOO⁻ species maybe the key reaction process in the SCR of NO with C₃H₆.     

Catalytic behaviour of Cu/ZrO2 and Cu/ZrO2(SO 4 2− ) in the reduction of nitric oxide by decane in oxygen-rich atmosphere

The selective catalytic reduction (SCR) of NO by decane under an oxidising atmosphere has been carried out on Cu/ZrO₂ and Cu/ZrO₂(SO ₄ ^2– ). Zirconia-supported Cu catalysts were prepared by ligand exchange with Cu acetylacetonate followed by calcination at 773 K. The solids obtained were characterised by temperature programmed reduction (TPR) by hydrogen and temperature programmed desorption (TPD) of NO. Cu/ZrO₂ is active and selective in the reduction of NO by decane at low temperature (< 600 K) but oxidises NO to NO₂ between 640 and 770 K. By contrast, whatever the temperature, a total selectivity to nitrogen is obtained with Cu/ZrO₂(SO ₄ ^2– ). About 40% NO conversion to N₂ is observed with GHSV of 70 000 h^–1. The promoting effect of sulfate is attributed to the large increase of acidity and the strong interaction between copper and sulfur species which is evidenced by TPD of NO and TPR by H₂.     

Low-temperature Oxidation of Carbon Monoxide on Co/ZrO2

A 10%Co/ZrO₂ catalyst prepared by impregnation was tested for its activity for the oxidation of CO to CO₂ in excess oxygen. Activity tests showed that conversion could be obtained at temperatures as low as 20 °C. Time-on-stream studies showed no loss of activity in these experiments, indicating that this catalyst is stable in the experimental oxidizing conditions. The activation energy for the CO to CO₂ oxidation reaction was calculated as E_a = 54 kJ/mol over this catalyst. Characterization of the material by thermogravimetric analysis, temperature-programmed techniques, X-ray photoelectron spectroscopy, and laser Raman spectroscopy indicate that Co₃O₄ is present on monoclinic ZrO₂ after the calcination of the catalyst.     

NO2 formation and its effect on the selective catalytic reduction of NO over Co/ZSM-5

Catalytic performance of Co/ZSM-5 with different metal loadings and of HZSM-5 was compared in the NO + O₂, C₃H₈ + O₂, and NO + C₃H₈ + O₂ reactions. It was found that Co/ZSM-5 catalysts containing only isolated cobalt ions in cationic positions are inactive in NO₂ formation. To achieve appreciable NO conversion in the SCR process over these catalysts higher reaction temperatures are required. These results make it possible to suggest that NO₂ formation is not a prerequisite for the SCR of NO with hydrocarbons over Co/ZSM-5. With increasing Co loading, however, Co/ZSM-5 begins to exhibit activity in NO₂ formation. This is explained by the formation of cobalt oxide particles on the zeolite carrier, which are active in the NO₂ formation. Increase in NO₂ formation strongly enhances catalytic activity in SCR of NO at lower reaction temperatures. Comparison of the C₃H₈ conversion in the C₃H₈ + O₂ and C₃H₈ + O₂ + NO reactions provides evidence that NO₂ activates hydrocarbon molecules resulting in the formation of the reaction intermediates of the SCR process.On leave from N.D. Zelinskii Institute of Organic Chemistry, Leninskii Pr. 47, Moscow, Russia.     

Promoting Effect of Pt Addition to V2O5/ZrO2 Catalyst on Reduction of NO by C3H6

The effect of Pt addition to a V₂O₅/ZrO₂ catalyst on the reduction of NO by C₃H₆ has been studied by FTIR spectroscopy as well as by analysis of the reaction products. Pt loading promoted the catalytic activity remarkably. FTIR spectra of NO adsorbed on the catalysts doped with Pt show the presence of two different types of Pt sites, Pt oxide and Pt cluster, on the surface. The amount of these sites depends on Pt contents and the catalyst state. Pt atoms highly disperse on the surface as Pt oxide at low Pt content, being aggregated into Pt metal clusters by increasing Pt amount or reducing the catalysts. The spectral behavior of V=O bands on the surface also supports the formation of Pt clusters. It is concluded that Pt promotes the NO–C₃H₆ reaction through a reduction–oxidation cycle between its oxide and cluster form.     

Structure Characteristics and NO Selective Catalytic Reduction Property of Sn x Zr1-x O2 Solid Solution Catalysts

Novel catalysts, Sn_xZr_1-xO₂ solid solutions, for NO selective catalytic reduction:NO SCR) are reported. They have much higher activity and selectivity than SnO₂ and ZrO₂. Sn⁴⁺ is the main reductive sites as proved by TPR. The dilution of Sn sites by the coexisting Zr causes a suppression of propene combustion and consequently promoted the selective reduction of NO. The rutile structure might be beneficial to NO SCR.     

The Remarkable Effect of In2O3 on the Catalytic Activity of In/HZSM-5 for the Reduction of NO with CH4

In/HZSM-5/In₂O₃ catalyst that contained two different kinds of In induced by the impregnating and the physical mixing method respectively has shown remarkable activity for the CH₄-SCR of NO _x comparing with In/HZSM-5. The addition of In₂O₃ into In/HZSM-5 improved the NO conversion through enhancing the adsorption of NO _x over In/HZSM-5.     

Promotional effect of Ce on the activity of In/W–ZrO2 for selective reduction of NO x with methane

The Ce modified In/W–ZrO₂ catalysts were prepared by impregnation and mechanical mix method. Their activities for SCR of NO _x with methane were investigated. The activity of the In/W–ZrO₂ catalyst was enhanced by addition of Ce with both methods, while the promotional effect was more pronounced for catalyst prepared by mechanical mix method compared to impregnation method. The function of Ce was to improve the oxidation of NO to NO₂. The maximum NO _x conversion over the mechanical mixed catalyst can be stabilized at 74% at 450 °C in a dry gas flow and 37% at 500 °C in wet flow (24,000 h⁻¹). For the impregnated catalysts, Ce was found to compete with In to adsorb on strong acid site over W–ZrO₂ support and inhibited the formation of InO⁺, which resulted in the lower activity of these catalysts than mechanical mixed catalysts.     

SELECTIVE CARBON MONOXIDE OXIDATION IN H2-RICH GAS STREAM OVER Co3O4/CeO2/ZrO2, Ag/CeO2/ZrO2, AND MnO2/CeO2/ZrO2 CATALYSTS

Activity and selectivity of selective CO oxidation in an H₂-rich gas stream over Co₃O₄/CeO₂/ZrO₂, Ag/CeO₂/ZrO₂, and MnO₂/CeO₂/ZrO₂ catalysts were studied. Effects of the metaloxide types and metaloxide molar ratios were investigated. XRD, SEM, and N₂ physisorption techniques were used to characterize the catalysts. All catalysts showed mesoporous structure. The best activity was obtained from 80/10/10 Co₃O₄/CeO₂/ZrO₂ catalyst, which resulted in 90% CO conversion at 200°C and selectivity greater than 80% at 125°C. Activity of the Co₃O₄/CeO₂/ZrO₂ catalyst increased with increase in Co₃O₄ molar ratio.     

Selective Catalytic Reduction of NO by NH3 on Sulfated Titanium-Pillared Clay

Structural, textural and surface properties of sulfated and non-sulfated titanium-pillared clay were correlated with catalytic tests in the reduction of NO by NH₃ in the presence of oxygen. Lower specific surface areas and basal spacings but stronger acid sites were observed on sulfated Ti-pillared clay than on Ti-pillared clay. Sulfated Ti-pillared clays were more active than Ti-pillared clay. Accordingly, it is suggested that the strong Brønsted acidity generated by sulfate is responsible for the high reactivity of sulfated Ti-pillared clay at high temperature.     

Characterization of Supported NiSO4 and Effect of TiO2–ZrO2 Composition on Catalytic Activity for Acid Catalysis

A series of catalysts, NiSO₄/TiO₂–ZrO₂ having different TiO₂–ZrO₂ composition, for acid catalysis was prepared by the impregnation method using an aqueous solution of nickel sulfate. The addition of TiO₂ to ZrO₂ improved the surface area of the catalyst and enhanced its acidity remarkably because of the formation of new acid sites through the charge imbalance of Ti–O–Zr bonding. The binary oxide, TiO₂–ZrO₂ calcined above 600 °C resulted in the formation of crystalline orthorhombic phase of ZrTiO₄. Therefore, NiSO₄/TiO₂–ZrO₂ calcined at 500 °C exhibited a maximum catalytic activity for acid catalysis, and then the catalytic activity decreased with the calcination temperature. The correlation between catalytic activity and acidity held for both reaction, 2-propanol dehydration and cumene dealkylation. NiSO₄ supported on 50TiO₂–50ZrO₂ (TiO₂/ZrO₂ ratio = 1) among TiO₂–ZrO₂ binary oxides exhibited the highest catalytic activity for acid catalysis.     

Catalytic Performance of Pt/ZrO2 and Pt/Ce-ZrO2 Catalysts on CO2 Reforming of CH4 Coupled with Steam Reforming or Under High Pressure

CO₂ reforming of methane was performed on Pt/ZrO₂ and Pt/Ce-ZrO₂ catalysts at 1073K under different reactions conditions: (i) atmospheric pressure and CH₄:CO₂ ratio of 1:1 and 2:1; (ii) in the presence of water and CH₄:CO₂ ratio of 2:1; (iii) under pressure (105 and 190 psig) and CH₄:CO₂ ratio of 2:1. The Pt supported on ceria-promoted ZrO₂ catalyst was more stable than the Pt/ZrO₂ catalyst under all reaction conditions. We ascribe this higher stability to the higher density of oxygen vacancies on the promoted support, which favors the cleaning mechanism of the metal particle. The increase of either the CH₄:CO₂ ratio or total pressure causes a decrease in activity for both catalysts, because under either case the rate of methane decomposition becomes higher than the rate of oxygen transfer. The Pt/Ce-ZrO₂ catalyst was always more stable than the Pt/ZrO₂ catalyst, demonstrating the important role of the support on this reaction.     

Novel Sn–Ce/Al2O3 Catalyst for the Selective Catalytic Reduction of NOx Under Lean Conditions

Effect of additives, Ce and Mn, on the catalytic performance of Sn/Al₂O₃ catalyst prepared by sol–gel method for the selective reduction of NO_x with propene under lean conditions was studied. Sn–Ce/Al₂O₃ catalysts exhibited higher activity than Sn/Al₂O₃ catalyst and the optimum Ce loading is 0.5–1%. The promoting effect of Ce is to enhance the oxidation of NO to NO₂ and facilitate the activation of propene, both of which are important steps for the NO_x reduction. The presence of oxygen contributes to the oxidation of NO and shows a promoting effect.     

Reduction of NO by CO on Cu/ZrO2/Al2O3 catalysts: Characterization and catalytic activities

ZrO₂, γ-Al₂O₃ and ZrO₂/γ-Al₂O₃-supported copper catalysts have been prepared, each with three different copper loads (1, 2 and 5 wt%), by the impregnation method. The catalysts were characterized by nitrogen adsorption (BET), X-ray diffraction (XRD), temperature programmed reduction (TPR) with H₂, Raman spectroscopy and electronic paramagnetic resonance (EPR). The reduction of NO by CO was studied in a fixed-bed reactor packed with these catalysts and fed with a mixture of 1% CO and 1% NO in helium. The catalyst with 5 wt% copper supported on the ZrO₂/γ-Al₂O₃ matrix achieved 80% reduction of NO. Approximately the same rate of conversion was obtained on the catalyst with 2 wt% copper on ZrO₂. Characterization of these catalysts indicated that the active copper species for the reduction of NO are those in direct contact with the oxygen vacancies found in ZrO₂.     

Catalytic oxidation of hydrogen over Au/TiO2 catalysts

Selective catalytic oxidation of hydrogen in the presence of hydrocarbons was studied in a fixed bed quartz reactor, over 3 wt%Au/TiO₂ and 5 wt%Au/TiO₂ catalysts. This reaction can be utilised in the production of light alkenes via catalytic dehydrogenation, providing in situ heat to the endothermic dehydrogenation reaction and simultaneously removing a fraction of the produced hydrogen. It is important to avoid the non-selective combustion of the hydrocarbons in the mixture. Both 3 wt%Au/TiO₂ and 5 wt%Au/TiO₂ are active for the combustion of hydrogen, but in a gas mixture with propane and oxygen the selectivity is dependent upon the feed ratio of hydrogen and oxygen. At 550 °C, with propane present, no carbon oxides are formed when the H₂:O₂ ratio is four, but at lower ratios some CO₂ and some CO is formed.     

Highly Efficient Fe-silicalite Zeolite in Direct Propane Ammoxidation with N2O and O2

A novel process for the direct ammoxidation of propane over steam-activated Fe-silicalite at 723–823 K is reported. Yields of acrylonitrile (ACN) and acetonitrile (AcCN) below 5% were obtained using N₂O or O₂ as the oxidant. Co-feeding N₂O and O₂ boosts the performance of Fe-silicalite compared to the individual oxidants, leading to AcCN yields of 14% and ACN yields of 11% (propane conversions of 40% and products selectivity of 25–30%). The beneficial effect of O₂ on the propane ammoxidation with N₂O contrasts with other N₂O-mediated selective oxidations over iron-containing zeolites (e.g. hydroxylation of benzene and oxidative dehydrogenation of propane), where a small amount of O₂ in the feed dramatically reduces the selectivity to the desired product. It is shown that the productivity of ACN and especially AcCN, expressed as mol product h⁻¹ kg_cat⁻¹, is significantly higher over Fe-silicalite than over active propane ammoxidation catalysts reported in the literature. Our results open new perspectives to improve the performance of alkane ammoxidation catalysts.     

Effects of Co dopants and flame conditions on the formation of Co/ZrO2 nanoparticles by flame spray pyrolysis and their catalytic properties in CO hydrogenation

The Co/ZrO₂ catalysts with various Co loadings (5–10 wt.%) were prepared by one-step flame spray pyrolysis (FSP) under different flame conditions. As revealed by XRD and TEM, all the resulting Co/ZrO₂ nanoparticles were composed of single-crystalline particles exhibiting the characteristic tetragonal structure of ZrO₂. Varying the amount of Co dopants during FSP synthesis did not alter the primary particle size of ZrO₂ which was determined to be ca. 14 nm. On the other hand, increasing precursor feed rate from 3 to 8 ml/min resulted in an increase of ZrO₂ crystallite size from 10 to 19 nm. The higher precursor feed rate produced higher enthalpy of flame and longer residence times, which increased coalescence and sintering of the particles. Compared to the Co/ZrO₂ prepared by conventional impregnation method, the catalytic activities of the FSP-made catalysts were much higher. Moreover, the hydrogenation rates of the FSP-made Co/ZrO₂ catalysts were increased with increasing Co loading and precursor feed rate. According to H₂ chemisorption and H₂ temperature program reduction results, the improvement of catalytic activity and C₂–C₆ selectivities of the FSP-made catalysts in the CO hydrogenation was attributed to the higher number of Co metal active sites and lower interaction between Co/CoO and ZrO₂ support obtained via the FSP synthesis.     

The production of higher alcohols from syngas using potassium promoted Co/Mo/A12O3 and Rh/Co/Mo/A12O3

The optimized compositions K(4.9)/Co(2.7)/Mo(6.4)/A1₂0₃(gamma) and K(1.2)/ Rh(1.1)/Co(0.6)/Mo(5.7)/A1₂0₃(gamma) are both productive catalysts for higher alcohols. The incorporation of rhodium into the K/Co/Mo/A1₂0₃-system allows the space-time-yield for alcohols to be increased from 0.37 g alcohols (g catalyst)^–1 h^–1 to 1.1 g alcohols (g catalyst)–1 h–1. In addition, the higher productivity can be achieved with the rhodium-type catalyst at a lower reaction temperature (45°C lower), and so a higher selectivity to alcohols is observed. Potassium is a key promoter in both catalyst systems, and shifts the distribution of oxygenates towards higher alcohols. In IR measurements it is found that potassium stimulates bands for adsorbed CO around 1885 cm–. These bands are small for the K/Co/Mo/A1₂0₃ system, but are greatly stimulated by the incorporation of rhodium. It is suggested that these bands are indicative of the sites used to catalyze higher alcohols, thereby explaining the promotional effect of rhodium in the K/Co/Mo/A1₂0₃ catalyst system. Previous workers have suggested that the less-electron-rich sites (ionic) are important for methanol synthesis, while the more electron-rich sites (metallic) are important for higher alcohols and hydrocarbons synthesis. The IR measurements and reactivity data support these suggestions.     

Formation of carbon nanotubes from the carbon monoxide disproportionation reaction over Co/Al2O3 and Co/SiO2 catalysts

The ammonia method has been successfully used for preparing thermostable and well dispersed alumina‐supported catalysts with a surface average size of cobalt particle D _{s= 5.7} nm. The disproportionation reaction of CO over this Co/Al₂O₃ catalyst and a similar Co/SiO₂ catalyst leads to the formation of carbon nanotubes demonstrating the same morphology. The amount of nanotubes over Co/Al₂O₃, however, is much larger than that obtained over Co/SiO₂, because of a faster ageing in the latter solid. Similar support effects have already been reported for other catalytic reactions involving carbon oxides. This revised version was published online in July 2006 with corrections to the Cover Date.