Effect of polyurethane sizing agent on interface properties of carbon fiber reinforced polycarbonate composites

This work is aimed at investigating how molecule structure of polyurethanes (PUs) as sizing agents influence the interface properties of carbon fiber (CF) reinforced polycarbonate (PC) composites. Effects of four PUs as sizing agents for CF on the interlaminar shear strength (ILSS) of CF reinforced PC composites are investigated. It is found that the three PUs except PC–PU as sizing agents on oxidized CF (OCF) made the ILSS of their reinforced PC composites increase up to 62.9 MPa by more than 24.8%. The chemical interaction between PU sizing agents and CF are attributed to high reactivity of isocyanate, but carbonate groups on PC–PU may have a chain unzipping reaction due to active groups on the surface of OCF. The chemical interaction between PU sizing agents and PC are attributed to transesterification. As a result, PUs containing isocyanate or polyester groups are ideal sizing agents for CF reinforced PC composites. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47982.     

Preparation and properties of water‐soluble‐type sizing agents for carbon fibers

A water‐soluble epoxy resin was synthesized by the reaction between novolac epoxy resin (F‐51) and diethanolamine. Then, the modified F‐51 was mixed with poly(alkylene glycol allyl glycidyl ether) as a film former of a sizing agent. A series of water‐soluble sizing agents for carbon fiber (CF) were prepared. The modified F‐51 was analyzed by Fourier Transform infrared spectroscopy. The surface morphology of the CF was characterized by scanning electron microscopy. The effects of the sizing agent on the handling characteristics were investigated by abrasion resistance, fluffs, and breakage and stiffness tests. The results show that the abrasion resistance of the sized CF increased by 114.5% and reached 2344 times and the mass of fabric hairiness decreased to 3.2 mg. The interlaminar shear strength (ILSS) test indicated that the interfacial adhesion of the composite could be greatly improved. The ILSS of the sized CF composite could reach a maximum value of 42.40 MPa. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39843.     

Synthesis of pyridinium polysiloxane for antibacterial coating in supercritical carbon dioxide

Antibacterial polysiloxane with pyridinium pendants was synthesized through hydrosilylation reaction of trimethylsiloxane terminated (45% methylhydrosiloxane)–dimethylsiloxane random copolymer and 4‐vinylpyridine and subsequent N‐alkylation of pyridine ring with 1‐bromohexane. The pyridinium polysiloxane was coated on cotton and formed a 35 nm layer via a novel method of deposition in supercritical carbon dioxide (scCO₂) for biocidal application. The coated fabrics provided effective antibacterial activities against both Staphylococcus aureus and Escherichia coli compared with uncoated ones that did not exhibit noticeable biocidal activities. The pyridinium polysiloxane coating layer on cotton was stable toward storage in air and washing cycles. The scCO₂ deposition technique uses ecologically responsible CO₂ as solvent and is hypothesized to work on both reactive and nonreactive surfaces due to without the use of covalent tethering groups. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41723.     

3D-printed polymer packing structures: Uniformity of morphology and mechanical properties via microprocessing conditions

Three-dimensional (3D) printing is an attractive approach to fabricate highly porous extremely lightweight structures for architecture antivibrational packaging. We report 3D printing processing of model packaging structures using biodegradable poly(lactic acid) (PLA) as a source material, with acrylonitrile butadiene styrene (ABS) utilized as a common 3D printing source material as a traditional benchmarked material. The effects of printing temperature, speed, and layer morphology on the layer-by-layer 3D-printed structures and their mechanical properties were considered. Three different characteristic morphologies were identified based on printing temperature; the microscopic surface roughness was dependent on the printing speed and layer height. We demonstrate that the mechanical performances and surface properties of 3D-printed PLA structures could be improved by optimization of printing conditions. Specifically, we evaluate that these PLA-based 3D structures printed exhibited better surface qualities and enhanced mechanical performance than traditional ABS-based structures. Results showed that the PLA-based 3D structures possessed the favorable mechanical performance with 34% higher Young's modulus and 23% higher tensile strength in comparison to the ABS-based 3D structures. This study provides guidelines for achieving high-quality 3D-printed lightweight structures, including smooth surfaces and durable mechanical properties, and serves as a framework to create biodegradable 3D-printed parts for human use.     

The improved interface performance between carbon fiber and poly(ether-ether-ketone) by sulfonated polyether sulfone (s-PSF) sizing agent with different sulfonation degree

The effects of sulfonated polyether sulfone (s-PSF) with different sulfonation degrees on the interfacial properties of carbon fiber (CF)/poly(ether-ether-ketone) (PEEK) composites were investigated systematically. The performance of the modified CF and the corresponding CF/PEEK composites and was tested and characterized. Test results show that the CF surface polarity increases, the surface contact angle decreases, and the surface free energy increases with the increase in the s-PSF sulfonation degree. Scanning electron microscopy analysis shows that the increase in the sulfonation degree of s-PSF is beneficial to improve the interface between CF and PEEK. This condition can be ascribed to the hydrogen bonding force between the s-PSF sulfonic acid group and the polar functional group on the surface of the modified CF and the compatibility between s-PSF and PEEK. In terms of physical properties, the thermal and mechanical properties of CF/PEEK composite are improved with the increase in s-PSF sulfonation degree. The interlaminar shear strength, flexural strength, and modulus of CF/PEEK composites increase by 60.16%, 30.27%, and 19.30%, respectively.     

Effects of particle size and electrical resistivity of filler on mechanical,electrical, and thermal properties of linear low density polyethylene–zinc oxide composites

The effects of particle size and electrical resistivity of zinc oxide (ZnO) on mechanical properties, electrical and thermal conductivities of composites made with linear low density polyethylene (LLDPE) were investigated. Micron sized (mZnO), submicron sized (sZnO), and nano sized (nZnO) powders having resistivities of 1.5 × 10⁶, 1.5 × 10⁹, and 1.7 × 10⁸ were used to prepare composites with 5–20 vol % filler. The tensile strength was lowered and the modulus of elasticity of the composites was increased with ZnO addition. Rather than the particle size of the ZnO, its initial resistivity and aspect ratio affected the resistivity of composites. The resistivity of the LLDPE was lowered from 2.3 × 10¹⁶ Ω cm down to 1.4 × 10¹⁰ Ω cm with mZnO addition. Thermal conductivity of the composites was increased with ZnO addition 2.5–3 times of the polymer matrix. The composites can be used for electrostatically dissipating and heat sink applications due to their decreased electrical resistivity and increased thermal conductivity. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2734–2743, 2013     

Effect of hybrid polysphosphazene coating treatment on carbon fibers on the interfacial properties of CF/PA6 composites

Carbon fiber (CF) reinforced polyamide 6 (PA6) composite has an extensive application. However, the performances of CF/PA6 composite are constrained by the poor interfacial adhesion between CF and PA6 matrix. In this article, in order to strengthen the interfacial adhesion of CF/PA6 composite, a layer of poly(cyclotriphosphazene-co-4,4′-sulfonyldiphonel) (PZS) hybrid coating with plenty of PZS microspheres (PZSMS) was successfully introduced onto CF surface through facile in situ polymerization. After surface modification, the surface morphologies and the surface chemical structures of fibers changed distinctly. On one hand, the PZSMS provided more contact points and increased mechanical interlocking between CF and PA6 matrix. On the other hand, numerous hydrogen bonds between CF and PA6 were formed due to a great amount of unique polar groups on modified CF surface. Consequently, in comparison with untreated CF, the interfacial shear strength of CF-PZSMS/PA6 composites was improved from 37.68 ± 3.16 to 53.79 ± 3.38 MPa, by 42.75 ± 3.02%. The results indicated that PZS hybrid coating on fiber surface effectively improved the interfacial adhesion of CF/PA6 composites, and the stronger hydrogen bonding and the enhanced mechanical interlocking synergistically played a major role in such significant improvements.     

Preparation and characterization of the modulus intermediate layer in carbon fiber/epoxy composites by depositing sepiolites

An important aspect in development of multi‐scale reinforced composites is their mass production which can be easily realized. In this article, the sepiolites (Si12O30Mg8(OH)4(OH2)4·8H2O) are directly deposited onto the surface of JH‐T800 carbon fibers for the first time with no need for removal of the commercial sizing agent. The sepiolites adhering to the carbon fibers are uniformly distributed with random orientation, and participated in the formation of high modulus intermediate layer encompassing the carbon fiber. After the deposition of sepiolites, the interfacial shear strengths (IFSS) of the carbon fiber/epoxy composites are significantly improved as shown in single‐fiber composite fragmentation tests. Compared to the commercial carbon fiber composites, the sepiolite‐deposited fiber composites also exhibit obvious improvement in the interlaminar shear strength and flexural strength. As a new kind of multi‐scale reinforcement with industrial application value, the sepiolite‐deposited carbon fibers can further raise the level of mechanical properties of the existing carbon fiber reinforced composites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43955.     

Reaction of carbon fiber sizing and its influence on the interphase region of composites

What might happen with the interphase region of composite if the sizing agent cannot afford the attack of processing temperature and firstly reacted before its combination with the resin, is rarely reported. On the basis of this, herein, effects of sizing reaction on the interphase region of composite were investigated, as well as on the carbon fiber surface properties. It showed that the interfacial shear strength of carbon fiber/epoxy composite was improved after the sizing reaction. The interphase modulus was also increased with a thinner gradient distance. Further analysis indicated that the fiber surface roughness increased, the fiber wettability with the resin lowered, and the chemical reactions between sizing agent and resin reduced after 200°C/2 h treatment on carbon fiber. These results explained the change of the interphase region, which are meaningful for sizing optimization. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41917.     

Effect of polyurethane sizing on carbon fibers surface and interfacial adhesion of fiber/polyamide 6 composites

Commercial epoxy sized carbon fibers (CFs) or unsized CFs have poor interfacial adhesion with polyamide 6 (PA6). Here, CFs are coated with polyurethane (PU) and their surface properties in terms of surface chemistry, contact angle, roughness, and morphology, are investigated. The results of Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, scanning electron microscopy, and atomic force microscopy demonstrate PU sizing evidently increases the quantity of polar functional groups on the CFs surface. The surface energy of the PU sized fiber is calculated according to the Owens–Wendt method. Compared with unsized fibers, the contact angle of PU sized fibers is decreased while their total surface energy is increased, indicating superior wettability. Moreover, transverse fiber bundle tests are performed to determine the interfacial adhesion between the CFs and PA6 matrix. The transverse fiber bundle strength of unsized CF is measured to be 12.57 MPa. For PU sized CFs processed with sizing concentration of 1.2%, this value is increased to 24.35 MPa, showing an increase of more than 90%. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46111.     

Study of crystallization behavior of neat poly(vinylidene fluoride) and transcrystallization in carbon fiber/poly(vinylidene fluoride) composite under a temperature gradient

The crystallization behavior of poly(vinylidene fluoride) (PVDF) and transcrystallization in carbon fiber (CF)/PVDF composite were investigated under a temperature gradient. The crystallization temperature (T_c) was controlled in the range of 110–180 °C. For neat PVDF, the results showed that exclusive γ phase formed at T_c above 164 °C, but coexisted with α phase at T_c ranging from 137 to 160 °C. The promotion of γ phase to nucleation of α phase at low T_c was observed for the first time. For CF/PVDF composite, a cylindrical transcrystalline (TC) layer formed on the surface of CF when T_c was between 137 and 172 °C. The TC layer was exclusively composed of γ phase at T_c above 164 °C. The hybrid nucleation was dominated by γ phase though some α phase nuclei emerged on the surface of CF when T_c was in the range of 144–160 °C. As T_c decreased, competition between the hybrid nucleation of α and γ phase became more intense. The γ phase nuclei was soon circumscribed by the rapidly developed α phase when T_c was below 144 °C. Furthermore, some α phase nuclei were induced at the surface of the γ phase TC layer, and developed into α phase TC layer when T_c was in the range of 146–156 °C, which resulted in a doubled TC layer of α and γ phase at the interface of the composite. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43605.     

Surface modification of aramid fibers via ammonia‐plasma treatment

In this article, aramid fibers III were surface modified using an ammonia‐plasma treatment to improve the adhesive performance and surface wettability. The surface properties of fibers before and after plasma treatment were investigated by X‐ray photoelectron spectroscopy, scanning electron microscopy, atomic force microscopy, and water contact angle measurements. The interfacial shear strength of each aramid fibers III‐reinforced epoxy composites was studied by micro‐debonding test. The ammonia‐plasma treatment caused the significant chemical changes of aramid fibers III, introducing nitrogen‐containing polar functional groups, such as ? C? N? and ? CONH? , and improving their surface roughness, which contributed to the improvement of adhesive performance and surface wettability. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40250.     

Investigation on pull-out behavior and interface critical parameters of polymer fibers embedded in concrete and their correlation with particular fiber properties

A crucial problem in concrete engineering is the corrosion of steel reinforcements. Polymer fibers as alternative reinforcement material can prevent corrosion; however, high adhesion to concrete and good fiber mechanics are necessary for polymers to be considered as an alternative reinforcement. This study tested different thermoplastic polymer materials to evaluate their level of adhesion to concrete. The adhesion properties of different self-drawn polymer fibers were analyzed by extracting the fibers from concrete using single fiber pull-out test (SFPT). To determine the adhesion mechanism, different polymer properties were analyzed and correlated to SFPT. Strong evidence was found that the fibers mechanical properties correlate with SFPT. Roughening the fiber surface increases the SFPT results significantly. While highly polar materials can support the adhesion process, a clear correlation could not be found. This study identifies high stiffness and roughness as the crucial properties of polymer fibers used in concrete engineering. If these factors can be engineered into the fiber, polymer fibers can present an alternative to steel in concrete reinforcement.     

Interfacial evaluation of epoxy/carbon nanofiber nanocomposite reinforced with glycidyl methacrylate treated UHMWPE fiber

Interface interactions of fiber–matrix play a crucial role in final performance of polymer composites. Herein, in situ polymerization of glycidyl methacrylate (GMA) on the ultrahigh molecular weight polyethylene (UHMWPE) fibers surface was proposed for improving the surface activity and adhesion property of UHMWPE fibers towards carbon nanofibers (CNF)‐epoxy nanocomposites. Chemical treatment of UHMWPE fibers was characterized by FTIR, XPS analysis, SEM, and microdroplet tests, confirming that the grafting of poly (GMA) chains on the surface alongside a significant synergy in the interfacial properties. SEM evaluations also exhibited cohesive type of failure for the samples when both GMA‐treated UHMWPE fiber and CNF were used to reinforce epoxy matrix. Compared with unmodified composite, a ～319% increase in interfacial shear strength was observed for the samples reinforced with both 5 wt % GMA‐grafted UHMWPE and 0.5 wt % of CNF. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43751.     

Preparation of emulsion‐type thermotolerant sizing agent for carbon fiber and the interfacial properties of carbon fiber/epoxy resin composite

A modified resin was synthesized through the reaction between dodecylamine and tetraglycidyldiaminodiphenylmethane (TGDDM), which was used as the film former of sizing agent for carbon fiber (CF). The sizing agents were prepared through phase inversion emulsification method. Fourier transform infrared spectroscopy (FTIR) was utilized to analyze the modified resin. Particle sizes of the sizing agents were tested to evaluate their stabilities. Differential scanning calorimetry (DSC) results demonstrated that the glass transition temperature (T_g) of the modified TGDDM is much higher than the T_g of the cured epoxy resin E‐44. The influences of the sizing treatment on CF were investigated by abrasion resistance, fluffs, and stiffness tests. The maximum abrasion resistance increased by 172.8%, compared with the abrasion resistance of the desized CF. Interlaminar shear strength (ILSS) results of the CF/TGDDM composites indicated that the interfacial adhesion between CF and matrix resin was greatly improved after CF was sized. The maximum ILSS value could obtain a 29.16% improvement, compared with the ILSS of the desized CF composite. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41882.     

Effects of alkalization and fiber loading on the mechanical properties and morphology of bamboo fiber composites. II. Resol matrix

Resol resin composites reinforced with alkali‐treated bamboo strips were fabricated with a hand‐lay‐up technique. This study was aimed at the evaluation of the influence of the caustic concentration on the mechanical properties of bamboo‐strip‐reinforced resol composites with a constant 50% loading of the reinforcement. The treatment of bamboo fiber in a solution of sodium hydroxide with increasing concentration percentages resulted in more and more rigid composites; as a result, the strength and modulus values exhibited improvements. The maximum improvement in the properties was possibly achieved with 20% caustic treated reinforcements. An infrared study indicated the formation of aryl alkyl ether with ? OH groups of cellulose and methylol groups of resol. Beyond 20%, there was degradation in all the strength properties due to the failure of the mechanical properties of the reinforcement itself. A correlation was found to exist between the mechanical properties and the morphology that developed. Another set of composites with variable loadings of 20% alkali treated fiber (40, 50, and 60%) was fabricated, and a 60% fiber loading showed the best mechanical properties. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Influence of surface properties on the dip coating behavior of hollow fiber membranes

Coating processes have become an important fabrication step in membrane production, either to form a separation layer on a porous substrate or to tune specific properties. The coating procedure depends to a large extent on the membrane properties which substantially impedes a prediction of the coating thickness. To give an insight into the coating properties of various hollow fiber membranes, a selection of membranes with different pore sizes was coated with aqueous poly(vinyl alcohol) solutions at various coating velocities. It was found that material properties and pore sizes of the membranes have great influence on coating thicknesses. An intrusion of coating material into the membrane structure was determined with increasing pore size. Pure intrusion without formation of a dense surface layer took place when using a membrane with a mean pore size of ca. 500 nm. Coating results were correlated with the theoretical LLD law and for some membranes the coating thickness can be predicted quite well by the LLD law and its enhancements. When a significant amount of coating material penetrated into the membrane structure the LLD law loses its validity. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46163.     

Atmospheric pressure plasma jet treatment of wheat straw for improved compatibility in epoxy composites

The aim of this study was to investigate the effects of an atmospheric‐pressure gas plasma jet treatment on the interior and exterior surface characteristics of wheat straw and on the mechanical properties of epoxy composites reinforced with wheat straw. Dry air was used as the process gas in the plasma system. A distance between the nozzle and the substrate surface (DNSS) of 35 mm was determined as the most effective parameter enabling remarkable decreases in the (surface energy) values of both the interior and exterior surfaces of virgin wheat straw. Increased intensities of the peaks related to carbon‐rich species and 11% to 43% decreases in the oxygen/carbon ratios on the surfaces confirmed the more hydrophobic nature of the plasma‐treated wheat straw. A further increase in the DNSS decreased the effectiveness of the plasma treatment, while a decrease in the DNSS caused an inverse effect on the value, probably due to the etching effect of the plasma action, which was supported by the atomic force microscopy analysis. The overall results indicated that the increased hydrophobicity and valley‐like occurrences without sharp pits created by the plasma action improved the compatibility of the wheat straw with the epoxy matrix, which contributed to superior mechanical properties of the composites. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45828.     

Evolution of the wettability between carbon fiber and epoxy as a function of temperature and resin curing

This article focuses on experimental studies on the wetting behavior between different carbon fibers (CFs) and epoxy as function of temperature, hardener addition, and progressive curing of the resin. The results indicate that surface sizing plays a key role in wettability of the CF with epoxy. There is a critical temperature for good‐wetting of DGEBA‐DDS mixture/CF. Complete wetting can be obtained for resin/CF after a period of curing time. Moreover, chemical reactions can not only improve the wettability but also strengthen interactions between the curing resin and CF. These results could provide an essential implication for understanding the formation process of interphase region of CF/epoxy composites. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Investigations on thermal properties of microencapsulated phase-change materials with different acrylate-based copolymer shells as thermal insulation materials

A series of microencapsulated phase-change materials (micro-PCMs) with binary cores and acrylate-based copolymer shells were prepared. The micro-PCMs contained octadecane and butyl stearate as binary-core materials. Allyl methacrylate, ethylene glycol dimethacrylate, 1,4-butanediol diacrylate (BDDA), and 1,6-hexanediol dimethacrylate were respectively introduced to copolymerize with divinylbenzene (DVB) to form different microcapsule shells. In this work, the influence of the types of core and shell materials and core–shell weight ratios on the thermal properties of micro-PCMs was studied. The chemical structures, morphologies, thermal properties, and thermal insulation properties of the wallboards were all tested and discussed. Scanning electron microscope photographs show that these micro-PCMs have relatively spherical profiles and compact surfaces with diameters ranging from 10 to 80 μm. Differential scanning calorimetry results indicated that their microencapsulation efficiency ranged from 48 wt % to 80 wt %. A thermogravimetric analysis demonstrated that these micro-PCMs can ensure their thermal stability below 210°C. Finally, a thermal insulation wallboard fabricated with synthesized P(BDDA-co-DVB) micro-PCMs showed excellent thermal energy storage performance, keeping the temperature fluctuation within 2.5°C. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47777.