Mechanical properties and densification behavior of β‐spodumene/anorthite composites

Although β‐spodumene/anorthite composites are interesting systems, little research work has been done to study their properties. This study aims at investigating the preparation and properties of β‐spodumene/anorthite composites containing β‐spodumene proportions ranging between 10 and 25 mass %. X‐ray diffraction analysis (XRD), Scanning electron microscopy (SEM), and the coefficient of thermal expansion (CTE) were used to characterize the effect of addition of β‐spodumene on the phase relations, microstructure, and thermal expansion behavior of resultant composites. The results show that the presence of β‐spodumene significantly reduces the porosity and reduces the densification temperature. It reduces thermal expansion and enhances the mechanical properties of anorthite‐containing composites.     

Enhanced mechanical and thermal properties of nanodiamond reinforced low density polyethylene nanocomposites

In this study, the reinforcement effects of low-content hydrophilic nanodiamond (ND) on linear low-density polyethylene (PE) nanocomposites were investigated. ND was incorporated in PE via simple solution blending. The obtained PE/ND nanocomposites were characterized using scanning electron microscopy, ultraviolet–visible spectra, X-ray diffraction, tensile test, thermogravimetry, and differential scanning calorimetry. Generally, PE/ND nanocomposites with poor interfacial interaction cause large agglomerates, resulting in brittle and poor mechanical properties. Owing to the different natures of non-polar PE and polar ND, the higher the ND content, the larger the agglomerates formed in the nanocomposites. However, PE/ND nanocomposites show unique mechanical properties, that is, the Young's modulus, tensile strength, elongation at break, and toughness increased upon the incorporation of ND. The Young's modulus of the PE/ND nanocomposites exceeded the theoretical value calculated using the Halpin–Tsai model. In addition, the toughness increased by 18% at only 0.5 wt% ND loading. Furthermore, there was an increase in the thermal degradation temperature, melting temperature, and crystallization temperature.     

Highly dispersed polyamide‐11/halloysite nanocomposites: Thermal,rheological, optical,dielectric, and mechanical properties

Bio‐based polyamide 11 and natural halloysite nanotubes (HNTs) were used for the preparation of PA‐11/HNT nanocomposites with varying nanotubes concentrations by melt extrusion using a masterbatch dilution process. The prepared nanocomposites were analyzed for microstructural changes, transparency, thermal stability, rheological behavior, dielectric, and mechanical properties. The HNT nanotubes are well dispersed in PA‐11 matrix in the studied composition range as shown by microscopy and spectrophotometry. Interestingly, good halloysite dispersion in PA‐11 matrix increases the tensile strength and Young modulus of PA‐11 without sacrificing the ductility. Highly dispersed nanotubes also bring favorable changes in the thermal stability, dielectric, and rheological characteristics of PA‐11. Additionally, glass transition temperature, crystallization temperature, and degree of crystallinity of the nanocomposites tend to increase with increase in nanotubes loading. Thus, PA‐11 can become a tailor‐made material with multifunctional characteristics, thanks to the addition of HNTs. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Surface modification of MWCNT to improve the mechanical and thermal properties of natural rubber nanocomposites

In this study, we focused on the synergistic effect between carbon black (CB) and multiwall carbon nanotube (MWCNT) hybrid fillers. In particular, the surface modification of pristine MWCNT (P-MWCNT) via an acid (oxidation) treatment was used to improve their dispersion, as well as the mechanical and thermal properties of their corresponding natural rubber (NR)-based nanocomposites. Fourier-transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM) were carried out to determine the presence of functional groups on the oxidized MWCNT (O-MWCNT). After vulcanization, dynamic mechanical analysis (DMA), tensile properties, hardness, thermal conductivity, swelling behaviour in toluene and SEM characterizations were performed on both NR/CB/P-MWCNT- and NR/CB/O-MWCNT-based nanocomposites. The results showed the positive effect of MWCNT surface oxidation on the fillers' dispersion and nanocomposites' properties.     

Enhanced mechanical and thermal properties of biodegradable poly(butylene succinate‐co‐adipate)/graphene oxide nanocomposites via in situ polymerization

Poly(butylene succinate‐co‐butylene adipate) (PBSA)/graphene oxide (GO) nanocomposites were synthesized via in situ polymerization for the first time. Atomic force microscopy demonstrated the achievement of a single layer of GO, and transmission electron microscopy proved the homogeneous distribution of GO in the PBSA matrix. Fourier transform infrared spectroscopy results showed the successful grafting of PBSA chains onto GO. With the incorporation of 1 wt % GO, the tensile strength and flexural modulus of the PBSA were enhanced by 50 and 27%, respectively. The thermal properties characterized by differential scanning calorimetry and thermogravimetric analysis showed increases in the melting temperatures, crystallization temperatures, and thermal stability. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 4075–4080, 2013     

Effect of starch predrying on the mechanical properties of starch/poly(ε‐caprolactone) composites

This study describes the effect of predrying sago starch, a tropical starch, on the resultant mechanical properties of starch/poly(ε‐caprolactone) composite materials. Sago starch was dried to less than a 1% moisture level in a vacuum oven and dispersed into a polycaprolactone matrix with an internal mixer at 90°C. The mechanical properties of the composite were studied according to methods of the Association for Standards, Testing, and Measurement, whereas the morphology was monitored with scanning electron microscopy. The properties were compared with a composite obtained with native starch containing 12% moisture. The results indicated that predrying the starch led to a lower property drop rate in the composite as the starch content increased. The elastic modulus, tensile strength, and elongation at break were higher than those obtained when starch was used without predrying. The morphology observed during scanning electron microscopy studies was used to explain the observed trends in the mechanical properties. In this way, a relatively simple and cost‐effective method was devised to increase the starch loading in the polycaprolactone matrix to obtain properties within the useful range of mechanical properties. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 877–884, 2003     

Graphene/polypropylene nanocomposites with improved thermal and mechanical properties

Small amount of large surface area graphene (G) is expected to significantly alter functional properties of polymers. The property enhancement is a function of degree of exfoliation and dispersion of G as well as its compatibility with base polymer. However, nonpolar nature of polyolefins such as polypropylene (PP) restricts homogeneous dispersion of G, leading to significant agglomeration and properties reduction. In this work, two compatibilizers, poly (ethylene-co-butyl acrylate) (EBA) (new compatibilizer) and PP-grafted-maleic anhydride (MA-PP) (conventional compatibilizer) were compared to enhance the dispersion efficacy of G in PP. The EBA-compatibilized nanocomposites exhibited 44% increase in the Young's modulus compared to 32% increment in MA-PP-compatibilized nanocomposites. Higher elongation at break for EBA-compatibilized nanocomposites is attributed to lower degree of crystallinity in these nanocomposites. On the other hand, EBA-compatibilized nanocomposites showed significantly improved thermal stability compared to MA-PP-compatibilized nanocomposites. The results indicate that EBA may act as a potential compatibilizer for G/PP nanocomposites.     

Effects of titanate treatment on morphology and mechanical properties of graphene nanoplatelets/high density polyethylene nanocomposites

The effect of graphene nanoplatelets (GNPs) and titanate coupling agent on morphology and mechanical properties of high density polyethylene (HDPE) nanocomposites was investigated. The titanate has a tendency to link chemically with the two dissimilar species GNPs and HDPE via proton coordination to generate a complete continuous phase for stress/strain transfer via the elimination of air voids and hydrophobicity. The interaction of titanate with GNPs and HDPE was effective to improve the dispersion of GNPs in HDPE composites. At constant weight (1 wt %) of titanate treatment for 2 and 5 wt % HDPE composites, we clearly observed a significantly high value of tensile strength and elongation at break than untreated composites. Particularly, composite containing 2 wt % GNPs in HDPE with titanate showed 66.5% improvement of the ultimate tensile strength and an enormously high value of elongation at break. The effect of GNPs dispersion and orientation in HDPE for the mechanical reinforcement was also evaluated based on the experimental modulus data to theoretical predictions made using the Halpin‐Tsai model. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42073.     

Green composites of poly(3‐hydroxybutyrate) and curaua fibers: Morphology and physical,thermal, and mechanical properties

In this article, we report the morphology and thermal, mechanical and physical properties of poly(3‐hydroxybutyrate) (PHB)/curaua composites containing triethyl citrate (TEC) as the plasticizer. The composites were prepared by mechanical mixing using pristine and chemically treated fibers (10 wt %) and TEC (30 wt %) and characterized by differential scanning calorimetry, dynamic mechanical analysis, X‐ray diffraction, small angle X‐ray scattering, polarized optical microscopy, scanning electron microscopy, tensile tests, impact resistance test, thermodilatometry, and thermal conductivity measurements. The curaua fibers acted as nucleating agent and strongly influenced the morphology of the crystalline phase of PHB, increasing the lamella thickness, decreasing the crystal size and inducing spherulite–axialite transition. These characteristics of the PHB crystalline phase determined all the properties of the composites. The tensile properties of the composites were comparable with those of neat PHB, while the impact resistance of composites was comparable with that of plasticized PHB. The higher heat capacity and thermal expansion coefficient and the lower thermal conductivity of the composites compared with neat PHB reflect the morphological changes in the PHB crystalline phase. The strategy of developing a green polymeric material from ecofriendly components exhibiting a good balance of properties by combining curaua fibers, TEC, and PHB was successful. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44676.     

Mechanical and thermal properties of SEBS‐g‐MA compatibilized halloysite nanotubes reinforced polyethylene terephthalate/polycarbonate/nanocomposites

In this study, the effect of maleic anhydride grafted styrene‐ethylene‐butylene‐styrene (SEBS‐g‐MA) content on mechanical, thermal, and morphological properties of polyethylene terephthalate/polycarbonate/halloysite nanotubes (PET/PC/HNTs) nanocomposites has been investigated. Nanocomposites of PET/PC (70 : 30) with 2 phr of HNTs were compounded using the counter rotating twin screw extruder. A series of formulations were prepared by adding 5–20 phr SEBS‐g‐MA to the composites. Incorporation of 5 phr SEBS‐g‐MA into the nanocomposites resulted in the highest tensile and flexural strength. Maximum improvement in the impact strength which is 245% was achieved at 10 phr SEBS‐g‐MA content. The elongation at break increased proportionately with the SEBS‐g‐MA content. However, the tensile and flexural moduli decreased with increasing SEBS‐g‐MA content. Scanning electron microscopy revealed a transition from a brittle fracture to ductile fracture morphology with increasing amount of SEBS‐g‐MA. Transmission electron microscopy showed that the addition of SEBS‐g‐MA into the nanocomposites promoted a better dispersion of HNTs in the matrix. A single glass transition temperature was observed from the differential scanning calorimetry test for compatibilized nanocomposites. Thermogravimetric analysis of PET/PC/HNTs nanocomposites showed high thermal stability at 15 phr SEBS‐g‐MA content. However, on further addition of SEBS‐g‐MA up to 20 phr, thermal stability of the nanocomposites decreased due to the excess amount of SEBS‐g‐MA. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42608.     

The synergistic effects on enhancing thermal conductivity and mechanical strength of hBN/CF/PE composite

In this work, a simple and novel method was applied to prepare polymer composites by taking the advantage of melt flow shear force driving orientation of the fillers. By using this method, hexagonal boron nitride/polyethylene (hBN/PE) and hexagonal boron nitride/carbon fibers/polyethylene (hBN/CF/PE) composites were fabricated to be possessed of high thermal conductivity and mechanical properties. A high thermal conductivity of 3.11 W/mK was realized in the composite containing 35 wt% hBN and 5 wt% CF, which was over 1,200% higher than that of unfilled PE matrix. Under this component, the compressive strength and modulus of hBN/CF/PE composite were determined to be 30.1 and 870.9 MPa, respectively, which were far higher than that of unfilled PE accordingly. The bending performance was also somewhat enhanced. Meanwhile, the bulk resistivity of the composite material reached 2.55 × 10¹¹ Ω·cm, which was basically the same as that of pure PE. The novel composites with high thermal conductivity, excellent mechanical properties, and controllable electrical insulation could be a potential thermal management material for electrical and electronics industries.     

Compatibilised LDPE/LLDPE/nanoclay nanocomposites: I. Structural,mechanical, and thermal properties

Nanocomposites of LDPE/LLDPE/nanoclay have been prepared using a lab‐scale co‐rotating twin screw extruder. Using XRD, tensile testing, AFM, TGA, effects of some material properties and one processing parameter on mechanical and thermal properties of the prepared nanocomposites were evaluated. Tensile properties indicated that all the prepared nanocomposites exhibited a significant improvement in elastic modulus and toughness compared to pristine LDPE/LLDPE blends of the same composition. Thermal stability of nanocomposites in the air and nitrogen atmosphere was improved. XRD patterns and AFM micrographs showed semi‐exfoliated and intercalated microstructures for the prepared nanocomposites with different orders of mixing.     

γ‐Irradiation effects on the thermal and structural characteristics of modified,grafted polypropylene

The effects of both the degree of grafting and γ irradiation on the thermal stability and structural characteristic of polypropylene‐graft‐polyvinylpyrrolidone and polypropylene‐graft‐polyvinylpyrrolidone modified with α‐cyano‐δ‐(2‐thienyl) crotononitrile were investigated. The employed techniques were thermogravimetric analysis, differential thermogravimetry, and X‐ray diffraction. The thermal stability of various polymeric substrates was investigated through the determination of the degradation temperature and activation energy of degradation. The effects of different parameters on the structural characteristics of different films were investigated through the determination of possible changes in the degree of ordering of the polymeric substrates. The results revealed that the thermal stability of the trunk polymer, grafted polymer, and polymer modified by α‐cyano‐δ‐(2‐thienyl) crotononitrile increased progressively with an increasing degree of grafting. The increase was, however, more pronounced for the sample undergoing the lowest degree of grafting. The activation energy of the thermal degradation process remained almost unchanged, and this indicated that the degradation processes of the different films followed almost the same mechanism. The γ irradiation at a dose of 60 kGy of the sulfur‐treated polymeric films [i.e., the polymeric films treated with α‐cyano‐δ‐(2‐thienyl) crotononitrile] reduced their thermal stability. This conclusion was reached by the consideration of the changes observed in the pre‐exponential factor of the Arrhenius equation due to different chemical and γ‐irradiation treatments. The degree of ordering, evidenced by X‐ray diffraction measurements of the trunk polymer, grafted polymer, and modified polymer, suffered a significant drop. This drop was much more pronounced for the sulfur‐containing polymeric materials. The observed drop in the degree of ordering of the polymeric substrates was taken as a measure of the structure collapse due to a certain treatment (degree of grafting and sulfur inclusion). The γ irradiation of the sulfur‐containing polymeric materials greatly increased their degree of ordering, which reached a value greater than that measured for the trunk polymer. Therefore, it was concluded that the thermal stability increased as the degree of ordering decreased. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 506–515, 2006     

Effect of polyphenylene sulfide containing amino unit on thermal and mechanical properties of polyphenylene sulfide/glass fiber composites

Three kinds of high‐molecular‐weight compatibilizers [copoly(1,4‐phenylene sulfide)‐poly(2,5‐phenylene sulfide amine)] (PPS‐NH₂) containing different proportions of amino units in the side chain) were synthesized by the reaction of dihalogenated monomer and sodium sulfide via nucleophilic substitution polymerization under high pressure. The intrinsic viscosity of the obtained copolymers was 0.354–0.489 dL/g and they were found to have good thermal performance with melting point (T_m) of 271.3–281.0 °C and initial degradation temperature (T_d) of 490.0–495.7 °C. There was an excellent physical compatibility between PPS‐NH₂ and the pure industrial PPS. The results of dynamic mechanical analysis and macro‐ and micromechanical test showed that the selective compatibilizer PPS‐NH₂ (1.0) (1.0% mol aminated ratio) can improve the mechanical and interfacial properties of polyphenylene sulfide/glass fiber (PPS/GF) composite. The macro‐optimal tensile strength, Young's modulus, bending strength, and notched impact strength of 5%PPS‐NH₂ (1.0)/PPS/GF composite raised up to 141 MPa, 1.98 GPa, 203 MPa, and 6.15 kJ/m², which increased 12.8%, 9.4%, 4.1%, and 13.8%, respectively, comparing with the pure PPS/GF composite (125 MPa, 1.81 GPa, 195 MPa, and 5.40 kJ/m², respectively). © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45804.     

Rheological behavior ‐ Electrical and thermal properties of polypyrrole/graphene oxide nanocomposites

Polypyrrole/graphene oxide (Ppy/GO) nanocomposites were synthesized via in situ polymerization of pyrrole in the presence of GO at various proportions (1–5%). They were characterized to determine their electrical, thermal, and rheological properties by various techniques. The aim of this study was to determine the rheological behavior of Ppy/GO nanocomposite at different mass ratios (100 : 1, 100 : 2, 100 : 3, 100 : 4, and 100 : 5%) and temperature (25–180°C) using a rotational mode in cone‐plate method. The shear stress (τ Pa) and viscosity (η Pa s) values of the nanocomposites increased with the increase in GO mass ratio added to Ppy, which was accompanied by an increased flexibility of the nanocomposites due to the higher aspect ratio of the GO sheet. Hence, it is suggested that the GO sheets are effective for the reinforcement of Ppy thereby significantly improvising its thermal stability, electrical conductivity, and rheological properties. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40642.     

Electrically insulating ZnOs/ZnOw/silicone rubber nanocomposites with enhanced thermal conductivity and mechanical properties

In this work, hybrids of surface modified zinc oxide spherical (ZnOs) nanoparticles and tetrapod‐shaped whiskers (ZnOw) were incorporated into the silicon rubber (SR) to prepare the ZnOs/ZnOw/SR nanocomposites. The incorporation of the ZnOs/ZnOw facilitated the formation of three‐dimensional thermally conducting network. It was found that the thermal conductivity of the ZnOs/ZnOw/SR reached up to 1.309 W m^?1 K^?1 when the ZnOs/ZnOw content was 20 vol % (V_m‐ZnOs:V_ZnOw = 7:3), which was nearly 6.5 times that of the pristine SR. The dielectric and resistivity measurements showed that the incorporation of the ZnOs/ZnOw hybrids did not cause much change in the electrical properties. In addition, the results show that the tensile strength of ZnOs/ZnOw/SR nanocomposites is higher than that of pristine SR. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46454.     

First principles investigation on mechanical and thermal properties of α‐ and β‐YAlB4 ultra‐high temperature ceramics

Ultra‐high temperature ceramics (UHTCs) exhibit a unique combination of excellent properties that makes them promising candidates for applications in extreme environments. Various UHTCs are needed due to diverse harsh conditions that UHTCs are faced with in different applications. Due to structural similarity to ZrB₂, possible high melting point and possible protective oxide scale formed in oxygen rich and water vapor environments, REAlB₄ (RE: rare‐earth) is suggested a good candidate for UHTCs. In the present work, temperature‐dependent mechanical and thermal properties of both α‐YAlB₄ (YCrB₄ type, space group Pbam) and β‐YAlB₄ (ThMoB₄ type, space group Cmmm) were investigated by first principles calculations in combination with quasi‐harmonic approach. Due to the structural similarity between α‐YAlB₄ and β‐YAlB₄, their properties are very similar to each other, which are approximately transverse isotropic with properties in (001) plane being almost the same and differing from properties out of (001) plane. The results reveal that resistance to normal strain in (001) plane (~460 GPa) is higher than that along [001] direction (~320 GPa) and thermal expansion in (001) plane (~10 × 10^?6 K^?1) is lower than that along [001] direction (~17 × 10^?6 K^?1), which is because the stiff boron networks are parallel to (001) plane. The average thermal expansion coefficient is around 12 × 10^?6 K^?1, which is fairly high among UHTCs and compatible with metallic frameworks. The combination of high thermal expansion coefficient and protective oxidation scale forming ability suggest that REAlB₄ is promising for practical applications not only as high‐temperature structural ceramic but also as oxidation resistant coating for alloys.     

Effect of different nanoparticles on thermal,mechanical and dynamic mechanical properties of hydrogenated nitrile butadiene rubber nanocomposites

Organically modified and unmodified montmorillonite clays (Cloisite NA, Cloisite 30B and Cloisite 15A), sepiolite (Pangel B20) and nanosilica (Aerosil 300) were incorporated into hydrogenated nitrile rubber (HNBR) matrix by solution process in order to study the effect of these nanofillers on thermal, mechanical and dynamic mechanical properties of HNBR. It was found that on addition of only 4 phr of nanofiller to neat HNBR, the temperature at which maximum degradation took place (T_max) increased by 4 to 16°C, while the modulus at 100% elongation and the tensile strength were enhanced by almost 40–60% and 100–300% respectively, depending upon nature of the nanofiller. It was further observed that T_max was the highest in the case of nanosilica‐based nanocomposite with 4 phr of filler loading. The increment of storage modulus was highest for sepiolite‐HNBR and Cloisite 30B‐HNBR nanocomposites at 25°C, while the modulus at 100% elongation was found maximum for sepiolite‐HNBR nanocomposite at the same loading. A similar trend was observed in the case of another grade of HNBR having similar ACN content, but different diene level. The results were explained by x‐ray diffraction, transmission electron microscopy, and atomic force microscopy studies. The above results were further explained with the help of thermodynamics. Effect of different filler loadings (2, 4, 6, 8, and 16 phr) on the properties of HNBR nanocomposites was further investigated. Both thermal as well as mechanical properties were found to be highest at 8 phr of filler loading. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Comparison of the effects of phenyl dichlorophosphate modified and unmodified β‐iron(III) oxide hydroxide on the thermal,combustion, and mechanical properties of ethylene–vinyl acetate/magnesium hydroxide composites

The objective of this study was to compare the impact of β‐iron(III) oxide hydroxide [β‐Fe(O)OH] and iron hydroxide modified with phenyl dichlorophosphate [β‐Fe(O)OPDCP] on the thermal, combustion, and mechanical properties of ethylene–vinyl acetate (EVA)/magnesium hydroxide (MH) composites. For the EVA/MH composites in combination with these iron‐containing co‐additives, β‐Fe(O)OH and β‐Fe(O)OPDCP both led to an increase in the thermal stability at higher temperatures. The results of microscale combustion calorimetry indicate that the peak heat‐release rate, total heat release, and heat‐release capacity, which are indicators of a material fire hazard, all decreased. Moreover, significant improvements were obtained in the limiting oxygen index (LOI) and Underwriters Laboratories 94 ratings. However, the EVA4 system reached a V‐0 rating, whereas the EVA3 system reached a V‐2 rating. The LOI values for the EVA3 and EVA4 systems were 35 and 39, respectively. A homogeneous and solid structure of char residue caused by β‐Fe(O)OPDCP was observed by scanning electron microscopy. Furthermore, because of the good interfacial compatibility between the fillers and the EVA matrix, the EVA4 system presented better mechanical properties than the EVA3 system. Thermogravimetric analysis/IR spectrometry showed that β‐Fe(O)OPDCP reduced the combustible volatilized products of EVA/MH. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40112.     

Thermal and mechanical behavior of poly(vinyl butyral)‐modified novolac epoxy/multiwalled carbon nanotube nanocomposites

The effects of poly(vinyl butyral) (PVB) and acid‐functionalized multiwalled carbon nanotube modification on the thermal and mechanical properties of novolac epoxy nanocomposites were investigated. The nanocomposite containing 1.5 wt % PVB and 0.1 wt % functionalized carbon nanotubes showed an increment of about 15°C in the peak degradation temperature compared to the neat novolac epoxy. The glass‐transition temperature of the novolac epoxy decreased with increasing PVB content but increased with an increase in the functionalized carbon nanotube concentration. The nanocomposites showed a lower tensile strength compared to the neat novolac epoxy; however, the elongation at break improved gradually with increasing PVB content. Maximum elongation and impact strength values of 7.4% and 17.0 kJ/m² were achieved in the nanocomposite containing 1.5 wt % PVB and 0.25 wt % functionalized carbon nanotubes. The fractured surface morphology was examined with field emission scanning electron microscopy, and correlated with the mechanical properties. The functionalized carbon nanotubes showed preferential accumulation in the PVB phase beyond 0.25 wt % loading. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43333.